CN207688824U - A kind of product size detection machine - Google Patents
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Abstract
一种产品尺寸检测机,涉及尺寸检测技术领域,其结构包括机架以及设置在机架上的控制器、拍照组件、用于带动拍照组件沿X方向或者Y方向运动的XY传动模组、产品固定平台和显示装置,拍照组件固定于XY传动模组,XY传动模组位于产品固定平台的上方,XY传动模组受控制器控制带动拍照组件在产品固定平台上方移动,拍照组件获取产品的照片并将照片传输至控制器,控制器将产品的尺寸传输至显示装置进行显示,本实用新型可实现在不和产品接触的情况下,自动测量产品的尺寸,测量更为准确且可以避免产品被划伤。
A product size inspection machine, which relates to the technical field of size inspection, and its structure includes a frame, a controller arranged on the frame, a camera assembly, an XY transmission module for driving the camera assembly to move in the X direction or the Y direction, and a product Fixed platform and display device, the camera component is fixed on the XY transmission module, the XY transmission module is located above the product fixed platform, the XY transmission module is controlled by the controller to drive the camera component to move above the product fixed platform, and the camera component obtains photos of the product And transmit the photo to the controller, the controller transmits the size of the product to the display device for display, the utility model can automatically measure the size of the product without contact with the product, the measurement is more accurate and can avoid the product being damaged scratched.
Description
技术领域technical field
本实用新型涉及尺寸检测技术领域,特别是涉及一种产品尺寸检测机。The utility model relates to the technical field of size detection, in particular to a product size detection machine.
背景技术Background technique
在3C手机检测行业或者精密五金件行业,对产品的内长、内宽、外长和外宽的检测常采用游标卡尺、千分尺、通止规和二次元手动取点等进行计量,该些方法存在如下缺陷:1.测量时需与产品接触,存在划伤产品的风险;2.定期要对该些量具进行校验;3.量具容易粘附灰尘,影响测量结果与精度;4.不同人员测量时因操作手法不一,获得的结果有差异;5.人员操作效率低,人员疲劳容易造成产品误检误判。In the 3C mobile phone testing industry or the precision hardware industry, vernier calipers, micrometers, go-no-go gauges, and two-dimensional manual points are often used to measure the inner length, inner width, outer length, and outer width of products. These methods are as follows Defects: 1. It needs to be in contact with the product during measurement, and there is a risk of scratching the product; 2. The measuring tools must be calibrated regularly; 3. The measuring tools are easy to adhere to dust, which affects the measurement results and accuracy; 4. When different personnel measure Due to different operating techniques, the obtained results are different; 5. The operating efficiency of personnel is low, and personnel fatigue is likely to cause false detection and misjudgment of products.
实用新型内容Utility model content
本实用新型的目的在于避免现有技术中的不足之处而提供一种产品尺寸检测机,该产品尺寸检测机可提供给软件工程师进行编程,进而实现在不和产品接触的情况下,自动测量产品的尺寸,测量更为准确且可以避免产品被划伤。The purpose of this utility model is to avoid the deficiencies in the prior art and provide a product size detection machine, which can be provided to software engineers for programming, and then realize automatic measurement without contact with products The size of the product, the measurement is more accurate and can prevent the product from being scratched.
本实用新型的目的通过以下技术方案实现:The purpose of this utility model is achieved through the following technical solutions:
提供一种产品尺寸检测机,包括机架以及设置在机架上的控制器、拍照组件、用于带动拍照组件沿X方向或者Y方向运动的XY传动模组、产品固定平台和显示装置,拍照组件固定于XY传动模组,XY传动模组位于产品固定平台的上方,XY传动模组受控制器控制带动拍照组件在产品固定平台上方移动,拍照组件获取产品的照片并将照片传输至控制器,控制器将产品的尺寸传输至显示装置进行显示。A product size inspection machine is provided, including a frame, a controller arranged on the frame, a camera assembly, an XY transmission module for driving the camera assembly to move in the X direction or a Y direction, a product fixing platform and a display device, and a camera The component is fixed on the XY transmission module, and the XY transmission module is located above the fixed platform of the product. The XY transmission module is controlled by the controller to drive the camera component to move above the fixed platform of the product. The camera component obtains the photo of the product and transmits the photo to the controller , the controller transmits the size of the product to the display device for display.
其中,拍照组件包括第一滑动架和固定于第一滑动架的CCD传感器,XY传动模组包括X轴和Y轴,X轴或者Y轴设有第一滑轨,第一滑动架和第一滑轨滑动配合。Wherein, the photographing assembly includes a first sliding frame and a CCD sensor fixed on the first sliding frame, the XY transmission module includes an X axis and a Y axis, the X axis or the Y axis is provided with a first slide rail, the first sliding frame and the first Rails slide fit.
其中,X轴设有第一滑轨,Y轴包括两个,两个Y轴平行设置,两个Y轴分别位于产品固定平台的两侧,两个Y轴均设有第二滑轨,X轴的两端分别设有第二滑动架,两个第二滑动架分别和两个Y轴的第二滑轨滑动配合。Among them, the X axis is provided with the first slide rail, and the Y axis includes two, the two Y axes are arranged in parallel, and the two Y axes are respectively located on both sides of the product fixing platform, and the two Y axes are provided with the second slide rail, and the X Both ends of the shaft are respectively provided with second sliding frames, and the two second sliding frames are slidingly matched with the two second sliding rails of the Y-axis respectively.
其中,产品尺寸检测机还包括驱动链条,驱动链条的一端受控制器,驱动链条的另一端和第一滑动架连接。Wherein, the product size detection machine also includes a drive chain, one end of the drive chain is controlled by the controller, and the other end of the drive chain is connected to the first sliding frame.
其中,产品尺寸检测机还包括链条轨道,驱动链条放置于链条轨道。Wherein, the product size detection machine also includes a chain track, and the driving chain is placed on the chain track.
其中,产品固定平台为用于吸附产品的吸附平台9。Wherein, the product fixing platform is an adsorption platform 9 for adsorbing products.
其中,机架的外壳为钣金外壳。Wherein, the casing of the rack is a sheet metal casing.
其中,机架设有放置平台,产品固定平台固定于放置平台。Wherein, the rack is provided with a placement platform, and the product fixing platform is fixed on the placement platform.
其中,机架上设有操作按键。Wherein, the frame is provided with operation buttons.
其中,操作按键包括左移按键、右移按键、前进按键和后退按键。Wherein, the operation buttons include a left button, a right button, a forward button and a back button.
本实用新型的有益效果:本实用新型的一种产品尺寸检测机,提供给软件工程师在控制器进行编程,编程后,将待检产品放在产品固定平台上,控制器驱动XY模组带动拍照组件移动到待测量尺寸的产品的正上方,拍照组件对产品的平面尺寸进行拍照,将照片传给控制器,控制器将测量结果显示到显示装置,同时对结果数据进行存储,使得本实用新型的产品尺寸检测机可实现在不和产品接触的情况下,自动测量产品的尺寸,测量更为准确且可以避免产品被划伤。Beneficial effects of the utility model: a product size testing machine of the utility model is provided to the software engineer to program in the controller, after programming, the product to be inspected is placed on the product fixed platform, and the controller drives the XY module to take pictures The component moves to the top of the product to be measured, the camera component takes a picture of the plane size of the product, and transmits the picture to the controller. The controller displays the measurement result on the display device and stores the result data at the same time, so that the utility model The product size inspection machine can automatically measure the size of the product without contact with the product, the measurement is more accurate and the product can be avoided from being scratched.
附图说明Description of drawings
利用附图对实用新型作进一步说明,但附图中的实施例不构成对本实用新型的任何限制,对于本领域的普通技术人员,在不付出创造性劳动的前提下,还可以根据以下附图获得其它的附图。Utilize accompanying drawing to further illustrate the utility model, but the embodiment in the accompanying drawing does not constitute any restriction to the present utility model, for those of ordinary skill in the art, under the premise of not paying creative work, also can obtain according to following accompanying drawing Additional drawings.
图1是本实用新型的一种产品尺寸检测机的整体结构示意图。Fig. 1 is a schematic diagram of the overall structure of a product size testing machine of the present invention.
图2是图1中的A处的放大图。FIG. 2 is an enlarged view of A in FIG. 1 .
图3是本实用新型的一种产品尺寸检测机的局部结构示意图。Fig. 3 is a partial structural schematic diagram of a product size detection machine of the present invention.
图4是图3中B处的放大示意图。FIG. 4 is an enlarged schematic view of B in FIG. 3 .
图中包括有:The picture includes:
机架1,第一滑动架21、CCD传感器22、X轴3、第二滑动架31、Y轴4、驱动链条51、链条轨道52、钣金外壳6、放置平台7、操作按键8、吸附平台99、显示装置10。Rack 1, first sliding frame 21, CCD sensor 22, X-axis 3, second sliding frame 31, Y-axis 4, drive chain 51, chain track 52, sheet metal shell 6, placement platform 7, operation buttons 8, adsorption Platform 99 , display device 10 .
具体实施方式Detailed ways
结合以下实施例对本实用新型作进一步描述。The utility model is further described in conjunction with the following examples.
本实施例的一种产品尺寸检测机,如图1至图4所示,包括机架1以及设置在机架1上的控制器(图中未示出)、拍照组件、用于带动拍照组件沿X方向或者Y方向运动的XY传动模组、产品固定平台和显示装置10,为了方便操作和加强固定产品,将产品固定平台设为用于吸附产品的吸附平台9。A product size detection machine of this embodiment, as shown in Figures 1 to 4, includes a frame 1 and a controller (not shown in the figure) arranged on the frame 1, a camera assembly, and is used to drive the camera assembly The XY transmission module, the product fixing platform and the display device 10 moving along the X direction or the Y direction, in order to facilitate the operation and strengthen the fixing of the product, the product fixing platform is set as the adsorption platform 9 for absorbing the product.
XY传动模组位于产品固定平台的上方,XY传动模组受控制器控制带动拍照组件在产品固定平台上方移动,拍照组件获取产品的照片并将照片传输至控制器,控制器将产品的尺寸传输至显示装置10进行显示。The XY transmission module is located above the fixed platform of the product. The XY transmission module is controlled by the controller to drive the camera component to move above the fixed platform of the product. The camera component obtains the photo of the product and transmits the photo to the controller, and the controller transmits the size of the product to the display device 10 for display.
拍照组件包括第一滑动架21和固定于第一滑动架21的CCD传感器22,第一滑动架21的设置是为了使得CCD传感器22更好地移动到目标位置,XY传动模组包括X轴3和Y轴4,X轴3设有第一滑轨,第一滑动架21和第一滑轨滑动配合,Y轴4包括两个,两个Y轴4平行设置,两个Y轴4分别位于产品固定平台的两侧,两个Y轴4均设有第二滑轨,X轴3的两端分别设有第二滑动架31,两个第二滑动架31分别和两个Y轴4的第二滑轨滑动配合,利用两个Y轴4为X轴3提供两个滑行轨道,可使得X的滑行更为平稳。The camera assembly includes a first sliding frame 21 and a CCD sensor 22 fixed on the first sliding frame 21. The setting of the first sliding frame 21 is to make the CCD sensor 22 move to the target position better. The XY transmission module includes an X-axis 3 and Y-axis 4, X-axis 3 is provided with a first slide rail, the first sliding frame 21 is slidingly matched with the first slide rail, Y-axis 4 includes two, two Y-axis 4 are arranged in parallel, and two Y-axis 4 are respectively located On both sides of the product fixing platform, the two Y-axis 4 are provided with second slide rails, and the two ends of the X-axis 3 are respectively provided with a second sliding frame 31, and the two second sliding frames 31 are connected with the two Y-axis 4 respectively. The second slide rail is slidably matched, and the two Y axes 4 are used to provide two sliding tracks for the X axis 3, which can make the X slide more smoothly.
为了更好地驱动拍照组件在X轴3上移动,产品尺寸检测机还包括驱动链条51,驱动链条51的一端受控制器,驱动链条51的另一端和第一滑动架21连接,链条的每个链环的宽度可根据实际需要制作,以实现对拍照组件的移动距离进行精确地控制。In order to better drive the camera assembly to move on the X-axis 3, the product size detection machine also includes a drive chain 51, one end of the drive chain 51 is controlled by the controller, and the other end of the drive chain 51 is connected to the first sliding frame 21, and each of the chains The width of each chain link can be made according to actual needs, so as to realize the precise control of the moving distance of the camera assembly.
具体的,产品尺寸检测机还包括链条轨道52,驱动链条51放置于链条轨道52,控制器驱动链条51在链条轨道52里沿着链条的长度方向来回移动,与第一滑动架21连接的链条就可驱动CCD传感器22在X轴3上来回移动。Specifically, the product size detection machine also includes a chain track 52, the drive chain 51 is placed on the chain track 52, the controller drives the chain 51 to move back and forth along the length direction of the chain in the chain track 52, and the chain connected to the first sliding frame 21 The CCD sensor 22 can be driven to move back and forth on the X-axis 3 .
本实施例中,机架1的外壳为钣金外壳6,坚固耐用、耐脏和易擦拭。In this embodiment, the shell of the rack 1 is a sheet metal shell 6, which is durable, dirt-resistant and easy to wipe.
本实施例中,机架1设有放置平台7,产品固定平台固定于放置平台7,可根据实际需要更换产品固定平台,比如根据产品的具体形状更换匹配的产品固定平台。In this embodiment, the rack 1 is provided with a placement platform 7, and the product fixing platform is fixed on the placement platform 7, and the product fixing platform can be replaced according to actual needs, for example, a matching product fixing platform can be replaced according to the specific shape of the product.
其中,机架1上设有操作按键8,主要包括电源按键、左移按键、右移按键、前进按键和后退按键。Wherein, the rack 1 is provided with operation buttons 8, mainly including a power button, a left button, a right button, a forward button and a back button.
本实施例的一种产品尺寸检测机,提供给软件工程师在控制器进行编程,编程后,将待检产品放在产品固定平台上,按下电源按键接通电源,通过左移按键和右移按键控制CCD传感器22在X轴3上沿X方向来回移动,通过前进按键和后退按键控制CCD传感器22再Y轴4上沿Y方向前后移动,从而将拍照组件移动到待测量尺寸的产品的正上方,拍照组件对产品的平面尺寸进行拍照,将照片传给控制器,控制器将测量结果显示到显示装置10,同时对结果数据进行存储,使得本实用新型的产品尺寸检测机可实现在不和产品接触的情况下,自动测量产品的尺寸,测量更为准确且可以避免产品被划伤。A product size inspection machine in this embodiment is provided for software engineers to program the controller. After programming, the product to be inspected is placed on the product fixed platform, and the power is turned on by pressing the power button. The buttons control the CCD sensor 22 to move back and forth along the X direction on the X axis 3, and the CCD sensor 22 is controlled to move forward and backward on the Y axis 4 along the Y direction through the forward button and the back button, thereby moving the camera assembly to the positive position of the product to be measured. Above, the photographing component takes pictures of the plane size of the product and transmits the pictures to the controller, which displays the measurement results on the display device 10 and stores the result data at the same time, so that the product size detection machine of the present invention can be realized in different In the case of contact with the product, the size of the product is automatically measured, the measurement is more accurate and the product can be prevented from being scratched.
最后应当说明的是,以上实施例仅用以说明本实用新型的技术方案,而非对本实用新型保护范围的限制,尽管参照较佳实施例对本实用新型作了详细地说明,本领域的普通技术人员应当理解,可以对本实用新型的技术方案进行修改或者等同替换,而不脱离本实用新型技术方案的实质和范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present utility model, rather than limiting the protection scope of the present utility model. Although the utility model has been described in detail with reference to the preferred embodiments, those skilled in the art Personnel should understand that the technical solution of the utility model can be modified or equivalently replaced without departing from the essence and scope of the technical solution of the utility model.
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