CN207681722U - A kind of intelligent transport welding production line - Google Patents
A kind of intelligent transport welding production line Download PDFInfo
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- CN207681722U CN207681722U CN201721554996.6U CN201721554996U CN207681722U CN 207681722 U CN207681722 U CN 207681722U CN 201721554996 U CN201721554996 U CN 201721554996U CN 207681722 U CN207681722 U CN 207681722U
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- 238000003466 welding Methods 0.000 title claims abstract description 102
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 20
- 238000003860 storage Methods 0.000 claims abstract description 21
- 238000009826 distribution Methods 0.000 claims abstract description 17
- 238000000034 method Methods 0.000 claims abstract description 5
- 238000003032 molecular docking Methods 0.000 claims abstract description 4
- 230000007246 mechanism Effects 0.000 claims description 18
- 230000003028 elevating effect Effects 0.000 claims description 9
- 238000002156 mixing Methods 0.000 claims description 6
- 230000008859 change Effects 0.000 claims description 5
- 238000001514 detection method Methods 0.000 claims description 4
- 230000004044 response Effects 0.000 claims description 4
- 230000008450 motivation Effects 0.000 claims 1
- 238000003672 processing method Methods 0.000 abstract description 2
- 230000032258 transport Effects 0.000 description 28
- 238000005516 engineering process Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 210000003205 muscle Anatomy 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
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Abstract
The utility model is related to a kind of intelligent transport welding production lines, including industrial control host, storage Distribution Area, processing district, discharge zone and Duo Tai intelligent transport trolleies；The processing district is provided with multiple welding posts, and robot bonding machine is both provided on each welding post；The industrial control host receives teleinstruction, weld information is called according to instruction is automatic, and storage Distribution Area is controlled according to weld information and gets out corresponding welding positioner, by intelligent transport trolley welding positioner is taken out from storage Distribution Area, and according to the route Automatic dispatching of setting, welding positioner is sent to processing district, automatic positioning docking is carried out with corresponding robot bonding machine, industrial control host control machinery people's bonding machine calls welding procedure to be processed automatically, intelligent transport trolley send the product after the completion of welding to discharge zone, return to storage Distribution Area, realize the ultrasonic bonding processing method of intelligent transport pipeline automation, reduce manpower consumption, and improve processing efficiency.
Description
Technical field
The utility model is related to automated ultrasonic welding technology field, specifically a kind of intelligent transport welding production
Line.
Background technology
Ultrasonic bonding is common welding manner in modern welding technology field, it is fast with speed of welding, intensity is high,
The advantages that good airproof performance；Existing device for ultrasonic welding is mostly monomer machine, and only some miniature workpieces can design flowing water
The welding production of line form, for some larger welding positioners, a machine is processed only for a kind of workpiece, Er Qiegong
Part needs hand fit to carry, and leads to inefficiency；Therefore, how the intelligent transport welding production line of design automation, to expire
The welding processing demand of the larger welding positioner of foot, becomes modern ultrasound welding field urgent problem to be solved.
Utility model content
For the above technical problems, the purpose of this utility model is：Propose a kind of intelligent transport welding production
Line.
What the technical solution of the utility model was realized in：A kind of intelligent transport welding production line, including industry control
Host, storage Distribution Area, processing district, discharge zone and Duo Tai intelligent transport trolleies；The processing district is provided with multiple welding posts,
It is both provided with robot bonding machine on each welding post；The industrial control host receives teleinstruction, is called according to instruction is automatic
Weld information, and storage Distribution Area is controlled according to weld information and gets out corresponding welding positioner, by intelligent transport trolley from storehouse
It stores up Distribution Area and takes out welding positioner, and according to the route Automatic dispatching of setting, welding positioner is sent to processing district, with corresponding machine
Tool people bonding machine carries out automatic positioning docking, and industrial control host control machinery people's bonding machine calls welding procedure to be processed automatically,
Intelligent transport trolley send the product after the completion of welding to discharge zone, returns to storage Distribution Area.
Preferably, the storage Distribution Area is divided into automatic blending area and intelligent storage area, and finished product intelligence is provided at discharge zone
Energy detection device, intelligent transport trolley take out welding positioner from automatic blending area.
Preferably, it is both provided with Quick Response Code on each welding positioner, two-dimensional code scanning is both provided on each welding post
Equipment, robot bonding machine call corresponding welding procedure according to Quick Response Code identification information.
Preferably, safe purse seine and safe laser scanner, safe laser are both provided at each robot bonding machine
The active side in robot bonding machine is arranged in scanner, and safe purse seine opens wide setting in the active side of robot bonding machine.
Preferably, the robot bonding machine includes rack, is provided with power control cabinet in rack, changes rifle platform and multiple comprehensive
Manipulator, changes on rifle platform and is provided with multiple welding guns to be changed, and the end set of All-dimensional manipulator has weld assembly.
Preferably, the All-dimensional manipulator includes fixed seat, and turntable and its driving device are provided in fixed seat, is turned
It is provided with the first cursor and its driving device on dynamic platform, the second cursor and its driving device are provided on the first cursor,
The end set of second cursor has rotating disc, weld assembly to be connected on rotating disc.
Preferably, the weld assembly includes linking arm, and the end of linking arm and All-dimensional manipulator connects, on linking arm
It is provided with transverse-moving mechanism, two groups of elevating mechanisms are provided on transverse-moving mechanism, link block is both provided on every group of elevating mechanism, is connected
Work welding gun is provided on block, work welding gun is coordinated by fast removable disk and link block.
Preferably, the weld assembly includes link, crane and lifting platform, the end of link and All-dimensional manipulator
Portion connects, and crane is arranged on link, and rotary electric machine is additionally provided on link, lift cylinders and liter are provided on crane
Guide rod, lifting platform and lift cylinders and lifting guide rod cooperation are dropped, are provided with gear drive on lifting platform, rotary electric machine is logical
It crosses vertical splined shaft with gear drive to coordinate, fast removable disk is provided on gear drive.
Due to the application of the above technical scheme, the utility model has following advantages compared with prior art：
The intelligent transport welding production line of the utility model, by industrial control host set program to intelligent transport trolley into
Row Automatic dispatching takes out welding positioner from storage Distribution Area, send to processing district, and carried out automatically with corresponding robot bonding machine
Docking, realizes the ultrasonic bonding processing method of intelligent transport pipeline automation, reduces manpower consumption, and improve
Processing efficiency.
Description of the drawings
Technical solutions of the utility model are described further below in conjunction with the accompanying drawings：
Attached drawing 1 is a kind of floor map of intelligent transport welding production line of the utility model；
Attached drawing 2 is a kind of stereoscopic schematic diagram of intelligent transport welding production line of the utility model；
Attached drawing 3 is the stereogram of robot bonding machine described in the utility model；
Attached drawing 4 is the side view of All-dimensional manipulator described in the utility model；
Attached drawing 5 is the stereogram of intelligent transport trolley described in the utility model；
Attached drawing 6 is the stereogram of the first embodiment of the weld assembly of the utility model；
Attached drawing 7 is the side view of the first embodiment of the weld assembly of the utility model；
Attached drawing 8 is the stereogram of second of embodiment of the weld assembly of the utility model.
Specific implementation mode
Illustrate the utility model below in conjunction with the accompanying drawings.
As shown in attached drawing 1, Fig. 2 and Fig. 5, a kind of intelligent transport welding production line described in the utility model, including industry control
Host, storage Distribution Area, processing district, discharge zone 8 and Duo Tai intelligent transports trolley 9；The storage Distribution Area is divided into automatic blending
Area 6 and intelligent storage area 7, finished product intelligent detection equipment is provided at discharge zone 8, and intelligent transport trolley 9 uses wireless charging skill
Art charges；The processing district is provided with multiple welding posts, robot bonding machine 5 is both provided on each welding post, each
Safe purse seine and safe laser scanner 10 are both provided at robot bonding machine 5, safe laser scanner 10 is arranged in machine
The active side of tool people bonding machine 5, safe purse seine open wide setting in the active side of robot bonding machine 5.
The industrial control host connection internet or LAN, receive teleinstruction, and weld information is called according to instruction is automatic,
The track route of intelligent transport trolley 9 is set, and intelligent storage area 7 is controlled according to weld information and is ready to weld tire accordingly
Tool takes out welding positioner from automatic blending area 6 by intelligent transport trolley 9, and according to the route Automatic dispatching of setting, will weld tire
Tool is sent to processing district, and carries out automatic butt with corresponding robot bonding machine 5 by safe laser scanner 10, by one
Or after the completion of more robot bonding machines 5 weld, product is sent to discharge zone 8 and returns to storage with goods, work by intelligent transport trolley 9
Soldered signal is fed back to instruction starting point terminal by control host；Finished product intelligent detection equipment of the finished product at discharge zone 8 into
Row is taken pictures, and is detected according to solder joint.
The present embodiment is by taking 4 welding posts as an example, including the first welding post 1, the second welding post 2, third Welder
Position 3 and the 4th welding post 4 have following several rows after intelligent transport trolley 9 takes out welding positioner from automatic blending area 6
Walk mode：
1）Intelligent transport trolley 9 runs to the first welding post 1 and carries out welding processing, bypasses the 4th welding post after the completion
4 send to discharge zone 8, and return to starting point；
2）Intelligent transport trolley 9 runs to the 4th welding post 4 and carries out welding processing, is fed directly to discharge zone 8 after the completion,
And return to starting point；
3）Intelligent transport trolley 9 runs to the first welding post 1 and carries out first of welding processing, is sent after the completion to the second weldering
It connects station 2 and carries out second welding processing, sent after the completion to discharge zone 8 around third welding post 3, and return to starting point；
4）Intelligent transport trolley 9 runs to the 4th welding post 4 and carries out first of welding processing, oblique after the completion interspersed to send
Second welding processing is carried out to the second welding post 2, is sent after the completion to discharge zone 8 around third welding post 3, and returned to
Point；
5）Intelligent transport trolley 9 runs to the 4th welding post 4 and carries out first of welding processing, is sent after the completion to third and is welded
It connects station 3 and carries out second welding processing, be fed directly to discharge zone 8 after the completion, and return to starting point.
It is only the example for several track routes for giving intelligent transport trolley 9 above, also more route modes
It can be designed according to actual needs, the quantity of welding post is also not limited to 4 of the present embodiment, can be according to practical need
It is increased and decreased.
Welding equipment is illustrated below.
As shown in figure 3, the robot bonding machine 5 includes rack 21, it is provided with power control cabinet 23 in rack 21, changes rifle platform 51
With two groups of All-dimensional manipulators 52, the end of All-dimensional manipulator 52 is connected with weld assembly, changes the position of rifle platform 51 on Fig. 3
It is not shown, changes on rifle platform 51 and be provided with multiple welding guns to be changed 53, the present embodiment is by taking 3 welding guns 53 to be changed as an example, 3 welding guns to be changed
53 are respectively provided with riveting point, piece muscle, puncture function.
As shown in figure 4, the All-dimensional manipulator 52 includes fixed seat 54, be provided in fixed seat 54 turntable 55 and its
Driving device is provided with the first cursor 56 and its driving device on turntable 55, second turn is provided on the first cursor 56
The end set of swing arm 57 and its driving device, the second cursor 57 has rotating disc 58, weld assembly to be connected on rotating disc 58.
As shown in Figure 6,7, the weld assembly includes linking arm 61, and linking arm 61 is connect with rotating disc 58, linking arm 61
On be provided with transverse-moving mechanism 62, two groups of elevating mechanisms 63 are provided on transverse-moving mechanism 62, are both provided on every group of elevating mechanism 63
Link block 64 is provided with work welding gun 66 on link block 64, and work welding gun 66 passes through fast removable disk 65 and coordinates with link block 64, quick change
Disk 65 is pneumatic quick-change disk, can coordinate and change rifle platform 51 and carry out changing rifle；The transverse-moving mechanism 62 and elevating mechanism 63 is electricity
Machine screw component, link block 64 by elevating mechanism 63 control lift, two groups of elevating mechanisms 63 by reversed helicitic texture with
Transverse-moving mechanism 62 coordinates, and carries out lateral synchronize and adjusts spacing far from or close to action.
As shown in figure 8, the weld assembly includes link 71, crane 72 and lifting platform 73, link 71 and rotation
Disk 58 connects, and crane 72 is arranged on link 71, and rotary electric machine 74 is additionally provided on link 71, is arranged on crane 72
There are lift cylinders 75 and lifting guide rod, lifting platform 73 and lift cylinders 75 and lifting guide rod cooperation, is arranged on lifting platform 73 with teeth
There is matched gear wheel and pinion gear, rotary electric machine 74 to pass through vertical flower for wheel drive mechanism 76, gear drive 76
Key axis and pinion gear are provided with fast removable disk 65 on the downside of gear wheel；Lift cylinders 75 drive fast removable disk 65 to lift, and change on rifle platform 51
Welding gun to be changed 53 match conjunction welding gun, rotary electric machine 74 control welding gun rotation.
The weld assembly that each robot bonding machine 5 can select above two different as needed, or using such as Fig. 3
In relatively simple double end welding gun, can also as needed a variety of mashed up uses, be not limited to the present embodiment.
The specific application example that the above is only the utility model does not constitute the scope of protection of the utility model any limit
System.Any technical scheme formed by adopting equivalent transformation or equivalent replacement, all fall within the utility model rights protection scope it
It is interior.
Claims (8)
1. a kind of intelligent transport welding production line, it is characterised in that：Including industrial control host, storage Distribution Area, processing district, discharge zone
（8）With more intelligent transport trolleies（9）；The processing district is provided with multiple welding posts, is both provided on each welding post
Robot bonding machine（5）；The industrial control host receives teleinstruction, calls weld information according to instruction is automatic, and according to welding
Information control storage Distribution Area gets out corresponding welding positioner, by intelligent transport trolley（9）Welding is taken out from storage Distribution Area
Mould, and according to the route Automatic dispatching of setting, welding positioner is sent to processing district, with corresponding robot bonding machine（5）Into
Row automatic positioning docking, industrial control host control machinery people's bonding machine（5）Automatic that welding procedure is called to be processed, intelligent transport is small
Vehicle（9）Product after the completion of welding is sent to discharge zone（8）Afterwards, storage Distribution Area is returned.
2. intelligent transport welding production line according to claim 1, it is characterised in that：The storage Distribution Area is divided into automatically
Dispensing area（6）With intelligent storage area（7）, discharge zone（8）Place is provided with finished product intelligent detection equipment, intelligent transport trolley（9）From
Automatic blending area（6）Take out welding positioner.
3. intelligent transport welding production line according to claim 1, it is characterised in that：It is both provided on each welding positioner
Quick Response Code is both provided with two-dimensional code scanning device, robot bonding machine on each welding post（5）According to Quick Response Code identification information
Call corresponding welding procedure.
4. intelligent transport welding production line according to claim 1, it is characterised in that：Each robot bonding machine（5）Place
It is both provided with safe purse seine and safe laser scanner（10）, safe laser scanner（10）It is arranged in robot bonding machine
（5）Active side, safe purse seine is in robot bonding machine（5）Active side open wide setting.
5. intelligent transport welding production line according to claim 1, it is characterised in that：The robot bonding machine（5）Packet
Containing rack（21）, rack（21）On be provided with power control cabinet（23）, change rifle platform（51）With multiple All-dimensional manipulators（52）, change rifle platform
（51）On be provided with multiple welding guns to be changed（53）, All-dimensional manipulator（52）End set have weld assembly.
6. intelligent transport welding production line according to claim 5, it is characterised in that：The All-dimensional manipulator（52）Packet
Containing fixed seat（54）, fixed seat（54）On be provided with turntable（55）And its driving device, turntable（55）On be provided with first
Cursor（56）And its driving device, the first cursor（56）On be provided with the second cursor（57）And its driving device, second
Cursor（57）End set have rotating disc（58）, weld assembly is connected to rotating disc（58）On.
7. intelligent transport welding production line according to claim 5 or 6, it is characterised in that：The weld assembly includes to connect
Connect arm（61）, linking arm（61）With All-dimensional manipulator（52）End connection, linking arm（61）On be provided with transverse-moving mechanism
（62）, transverse-moving mechanism（62）On be provided with two groups of elevating mechanisms（63）, every group of elevating mechanism（63）On be both provided with link block
（64）, link block（64）On be provided with work welding gun（66）, work welding gun（66）Pass through fast removable disk（65）With link block（64）Match
It closes.
8. intelligent transport welding production line according to claim 5 or 6, it is characterised in that：The weld assembly includes to connect
Connect frame（71）, crane（72）And lifting platform（73）, link（71）With All-dimensional manipulator（52）End connection, crane
（72）It is arranged in link（71）On, link（71）On be additionally provided with rotary electric machine（74）, crane（72）On be provided with liter
Cylinder drops（75）With lifting guide rod, lifting platform（73）With lift cylinders（75）With lifting guide rod cooperation, lifting platform（73）Upper setting
There is gear drive（76）, rotary electric machine（74）Pass through vertical splined shaft and gear drive（76）Cooperation, gear pass
Motivation structure（76）On be provided with fast removable disk（65）.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721554996.6U CN207681722U (en) | 2017-11-20 | 2017-11-20 | A kind of intelligent transport welding production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721554996.6U CN207681722U (en) | 2017-11-20 | 2017-11-20 | A kind of intelligent transport welding production line |
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| Publication Number | Publication Date |
|---|---|
| CN207681722U true CN207681722U (en) | 2018-08-03 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201721554996.6U Active CN207681722U (en) | 2017-11-20 | 2017-11-20 | A kind of intelligent transport welding production line |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107838546A (en) * | 2017-11-20 | 2018-03-27 | 苏州凯尔博精密机械有限公司 | A kind of intelligent transport welding production line |
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2017
- 2017-11-20 CN CN201721554996.6U patent/CN207681722U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107838546A (en) * | 2017-11-20 | 2018-03-27 | 苏州凯尔博精密机械有限公司 | A kind of intelligent transport welding production line |
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address |
Address after: 215106 In the Fumin Industrial Park (Kaierbo Industrial Park) on the north side of Dongshan Avenue, Linhu Town, Wuzhong District, Suzhou City, Jiangsu Province Patentee after: Suzhou Kaierbo Technology Co.,Ltd. Address before: 215106 In the Fumin Industrial Park (Kaierbo Industrial Park) on the north side of Dongshan Avenue, Linhu Town, Wuzhong District, Suzhou City, Jiangsu Province Patentee before: SUZHOU KEBER PRECISION MACHINERY Co.,Ltd. |
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| CP03 | Change of name, title or address |