CN207681676U - A kind of automation wave soldering device - Google Patents
A kind of automation wave soldering device Download PDFInfo
- Publication number
- CN207681676U CN207681676U CN201721554963.1U CN201721554963U CN207681676U CN 207681676 U CN207681676 U CN 207681676U CN 201721554963 U CN201721554963 U CN 201721554963U CN 207681676 U CN207681676 U CN 207681676U
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- axis
- guide rail
- wave soldering
- tin stove
- soldering device
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Abstract
The utility model is related to a kind of automation wave soldering devices, including tin stove and the nozzle being located on tin stove, the wave soldering device further includes three-dimensional moving device, the tin stove is mounted on three-dimensional moving device, and the three-dimensional moving device driving tin stove and nozzle are moved along X-direction, Y direction, Z-direction respectively.Tin stove is driven to be moved respectively along X-direction, Y direction, Z-direction by three-dimensional moving device; and then nozzle is driven to avoid component to be protected; it is accurate to reach the position to be welded of PCB product; it realizes two-sided plug-in unit or loads in mixture the Selective Soldering of PCB product; flexibly control nozzle, greatly improves production efficiency.
Description
Technical field
The utility model is related to Wave soldering field, especially a kind of automation wave soldering device.
Background technology
Wave-soldering is current more common electronic package packaging technology equipment, and principle will be plugged electronic component
Pcb board makes pcb board welding surface and high-temperature liquid by special transmission mechanism according to the speed of setting by each process system
The contact of body tin reaches welding purpose.
As shown in Figure 1, Wave crest Welding mode is generally the entire welding surface 1 and tin stove 2 by PCB product in the market
The contact of wave crest face 3 is welded.But as patch and plug-in unit load in mixture the extensive use of PCB product, SMD surface mount elements generally uses
The plug-in element that Reflow Soldering is welded, and left can only make tooling and protect soldered SMD patches, could cross wave crest
Welding, and some two-sided plug-in units, can not also be realized with wave-soldering.Therefore, existing wave soldering device cannot be satisfied new work
Skill requirement.
Utility model content
The technical problem to be solved by the present invention is to provide a kind of automation wave soldering device, it is intended to solve existing
There is the problem of wave soldering device can not weld two-sided plug-in unit or load in mixture PCB product.
Technical solution adopted by the utility model to solve its technical problems is:A kind of automation wave soldering is provided to set
It is standby, including tin stove and the nozzle being located on tin stove, the wave soldering device further includes three-dimensional moving device, the tin stove installation
On three-dimensional moving device, the three-dimensional moving device driving tin stove and nozzle are respectively along X-direction, Y direction, Z-direction
It is mobile.
Further, the wave soldering device further includes U shaft rotating devices, and the U shaft rotating devices are mounted on described
On three-dimensional moving device, the tin stove is mounted on U shaft rotating devices, and the U shaft rotating devices driving tin stove is rotated around U axis,
The nozzle is driven to rotate simultaneously;Wherein, the U axis is parallel with the Z axis.
Further, the U shaft rotating devices include turntable, electric rotating machine and reduction gear box, the electric rotating
Machine is sequentially connected by reduction gear box and turntable, turntable can be driven to rotate, and the tin stove is mounted on the turntable.
Further, the three-dimensional moving device includes X-axis mobile mechanism, Y-axis moving mechanism and Z axis mobile mechanism,
The Y-axis moving mechanism be mounted on X-axis mobile mechanism on, the Z axis mobile mechanism include pedestal, lifter plate, guide rod and
Lifting motor, in Y-axis moving mechanism, the guide rod is vertically fixed on pedestal the floor installation, on the lifter plate
The pilot hole coordinated with guide rod is offered, the lifter plate is arranged on the guide bar by pilot hole, the lifting motor peace
On pedestal, it is connect with lifter plate by transmission component, lifter plate can be driven to be moved up and down along Z-direction;The rotation
Motor is mounted on the base.
Further, the transmission component includes driving wheel, equipped with externally threaded mandril and equipped with the passive of threaded hole
Wheel, the driving wheel are mounted on the rotor of lifting motor, and one end of the mandril is mounted on lifter plate, and the other end is worn
In threaded hole, connected by belt between the driving wheel and follower.
Further, the X-axis mobile mechanism includes X-axis motor, X-axis guide rail, X-axis slide block and X axis belts, the X
Axis sliding block is slidably mounted in X-axis guide rail, and the X-axis motor is mounted in X-axis guide rail, and passes through X-axis belt and X-axis slide block
It is sequentially connected, X-axis slide block can be driven to be slided along X-axis guide rail, the Y-axis moving mechanism is mounted in X-axis slide block.
Further, the X-axis guide rail has two, and two X-axis guide rail parallel intervals are arranged, on each X axis rail
X-axis slide block and X-axis belt are installed;The X-axis mobile mechanism further includes X-axis connecting rod, two X in two X-axis guide rails
Axis belt is connected by X-axis link transmission, makes two X-axis slide block synchronizing movings.
Further, the Y-axis moving mechanism includes y-axis motor, Y-axis guide rail, Y-axis sliding block and Y axis belts, the Y
Axis sliding block is slidably mounted in Y-axis guide rail, and the y-axis motor is mounted in Y-axis guide rail, and passes through Y-axis belt and Y-axis sliding block
It is sequentially connected, Y-axis sliding block can be driven to be slided along Y-axis guide rail, the Z axis mobile mechanism is mounted on Y-axis sliding block.
Further, the Y-axis guide rail has two, and two Y-axis guide rail parallel intervals are mounted on described two X-axis slide blocks
On, it is mounted on Y-axis sliding block and Y-axis belt in each Y-axis guide rail;The Y-axis moving mechanism further includes Y-axis connecting rod, described
Two Y-axis belts in two Y-axis guide rails are connected by Y-axis link transmission, make two Y-axis sliding block synchronizing movings, the pedestal
On two Y-axis sliding blocks.
Further, the cross sectional shape of the nozzle is rectangle.
Compared with the existing technology, a kind of automation wave soldering device provided by the utility model is filled by the way that three-dimensional is mobile
It sets driving tin stove to move along X-direction, Y direction, Z-direction respectively, and then nozzle is driven to avoid component to be protected, accurately
The position to be welded of PCB product is reached, two-sided plug-in unit is realized or loads in mixture the Selective Soldering of PCB product, flexibly control nozzle, greatly
Big raising production efficiency.
Description of the drawings
Below in conjunction with accompanying drawings and embodiments, the utility model is described in further detail, in attached drawing:
Fig. 1 is the wave soldering schematic diagram that the prior art provides;
Fig. 2 is the structural schematic diagram of automation wave soldering device provided by the utility model;
Fig. 3 is the right view schematic diagram of Fig. 2;
Fig. 4 is the schematic top plan view of Fig. 3;
Fig. 5 is the welding stroke schematic diagram of round nozzle;
Fig. 6 is the welding stroke schematic diagram of rectangular nozzle.
Specific implementation mode
In conjunction with attached drawing, elaborate to the preferred embodiment of the utility model.
As shown in Fig. 2, the utility model provides a kind of automation wave soldering device, including tin stove 100 and it is located at tin stove
Nozzle 110 on 100, wave soldering device further include three-dimensional moving device 200, and tin stove 100 is mounted on three-dimensional moving device
On 200, three-dimensional moving device 200 drives tin stove 100 and nozzle 110 to be moved respectively along X-direction, Y direction, Z-direction.
It drives tin stove 100 to be moved respectively along X-direction, Y direction, Z-direction by three-dimensional moving device 200, and then drives nozzle
110 avoid component to be protected, accurate to reach the position to be welded of PCB product, realize two-sided plug-in unit or load in mixture the choosing of PCB product
Selecting property is welded, and is flexibly controlled nozzle 110, is greatly improved production efficiency.
Further, wave soldering device further includes U shaft rotating devices 300, and U shaft rotating devices 300 are mounted on three-dimensional move
On dynamic device 200, tin stove 100 is mounted on U shaft rotating devices 300, and U shaft rotating devices 300 drive tin stove 100 to be rotated around U axis,
The nozzle 110 is driven to rotate simultaneously;Wherein, U axis is parallel with Z axis.In the present embodiment, U shaft rotating devices 300 include rotation
Turntable 310, electric rotating machine 320 and reduction gear box 330, electric rotating machine 320 are passed by reduction gear box 330 and turntable 310
Dynamic connection, can drive turntable 310 to rotate, and tin stove 100 is mounted on turntable 310.The automation wave-soldering of the utility model
Combination of the equipment by three-dimensional moving device 200 and U shaft rotating devices 300 is connect, can flexibly be moved and swivel nozzle 110, is kept away
Component to be protected is opened, it is accurate to reach the position to be welded of PCB product, realize that selective wave soldering, adaptation have Dual-face inserting
The welding of part.
Specifically, three-dimensional moving device 200 includes X-axis mobile mechanism 210, Y-axis moving mechanism 220 and Z axis moving machine
Structure 230, Y-axis moving mechanism 220 are mounted in X-axis mobile mechanism 210.As shown in Fig. 3, Z axis mobile mechanism 230 includes pedestal
231, lifter plate 232, guide rod 233 and lifting motor 234, pedestal 231 are mounted in Y-axis moving mechanism 220, guide rod
233 are vertically fixed on pedestal 231, and the pilot hole (not shown) coordinated with guide rod 233 is offered on lifter plate 232, lifting
Plate 232 is set in by pilot hole on guide rod 233, and lifting motor 234 is mounted on pedestal 231, passes through transmission component 10
It is connect with lifter plate 232, lifter plate 232 can be driven to be moved up and down along X-direction;Electric rotating machine 320 is mounted on pedestal 231.
In the present embodiment, transmission component 10 includes driving wheel 11, is equipped with externally threaded mandril 12 and is equipped with threaded hole
Follower 13, driving wheel 11 is mounted on the rotor of lifting motor 234, and one end of mandril 12 is mounted on lifter plate 232,
Its other end is threaded through in threaded hole, is connected by belt between driving wheel 11 and follower 13.When lifting, lifting motor 234
It drives driving wheel 11 to rotate, drives follower 13 to rotate by belt, since mandril 12 is threadedly coupled with follower 13, follower
13 rotations can be such that mandril is raised and lowered, and then lifter plate 232 is driven to be raised and lowered.
In other embodiments, Z axis mobile mechanism 230 can be raised and lowered by air cylinder drives lifting plate.
Please together with reference to figure 4, X-axis mobile mechanism 210 include X-axis motor 211, X-axis guide rail 212, X axis sliding block 213 and
X-axis belt (not shown).X-axis slide block 213 is slidably mounted in X-axis guide rail 212, and X-axis motor 211 is mounted on X-axis guide rail
It on 212, and is sequentially connected by X-axis belt and X-axis slide block 213, X-axis slide block 213 can be driven to be slided along X-axis guide rail 212, Y-axis
Mobile mechanism 220 is mounted in X-axis slide block 213.Certainly, X-axis belt is connected with X-axis slide block 213 by transmissions such as gear, belt wheels
It connects.
In the present embodiment, X-axis guide rail 212 has two, and two 212 parallel interval of X-axis guide rail settings, each X-axis is led
X-axis slide block 213 and X-axis belt, the stability higher of double track are mounted on rail 212.X-axis mobile mechanism 210 further includes X-axis
Connecting rod 214, two X-axis belts in two X-axis guide rails 212 are sequentially connected by X-axis connecting rod 214, make two X-axis slide blocks 213
Synchronizing moving.Drive two 213 synchronizing movings of X-axis slide block, clever structure, movement more stable by an X-axis motor 211.
Specifically, Y-axis moving mechanism 220 includes y-axis motor 221, Y-axis guide rail 222, Y-axis sliding block 223 and Y-axis skin
Band.Y-axis sliding block 223 is slidably mounted in Y-axis guide rail 222, and y-axis motor 221 is mounted in Y-axis guide rail 222, and passes through Y-axis
Belt is sequentially connected with Y-axis sliding block 223, and Y axis sliding block 223 can be driven to be slided along Y-axis guide rail 222, and Z axis mobile mechanism 230 installs
On Y-axis sliding block 223.In the present embodiment, Y-axis guide rail 222 has two, and two 222 parallel intervals of Y-axis guide rail are mounted on two
In a X-axis slide block 213, it is mounted on Y-axis sliding block 223 and Y-axis belt in each Y-axis guide rail 222, double track structure is more stable.Y
Axis mobile mechanism 220 further includes Y-axis connecting rod, and two Y-axis belts in two Y-axis guide rails 222 are connected by Y-axis link transmission,
Two 223 synchronizing movings of Y-axis sliding block, the pedestal 231 are made to be mounted on two Y-axis sliding blocks 223.Pass through a y-axis motor 221
Drive two 223 synchronizing movings of Y-axis sliding block, clever structure, movement more stable.
As shown in figure 5, the cross sectional shape of the nozzle 110 of the prior art is circle, round nozzle will realize that all welding needs
The distance to be moved is the length of two circuit boards 4, while being not suitable with Selective Soldering.As shown in fig. 6, the utility model
The cross sectional shape of nozzle 110 is rectangle, is strip, adapts to Selective Soldering, need to only move the length energy of a circuit board 4
It realizes all welding, is substantially shorter stroke, improve welding efficiency.In the present embodiment, 110 length of nozzle is 100-120mm,
Width is 5-15mm, is decided according to the actual requirements.Preferably, 110 length of nozzle is 110mm, width 10mm.Above-mentioned is all
Motor selects servo motor.
It should be understood that above example is only to illustrate the technical solution of the utility model, it is rather than its limitations, right
For those skilled in the art, it can modify to technical solution described in the above embodiment, or to which part skill
Art feature carries out equivalent replacement;And all such modifications and replacement, it should all belong to the protection of the appended claims for the utility model
Range.
Claims (10)
1. a kind of automation wave soldering device, including tin stove and the nozzle that is located on tin stove, which is characterized in that the wave-soldering
It further includes three-dimensional moving device to connect equipment, and the tin stove is mounted on three-dimensional moving device, and the three-dimensional moving device drives tin
Stove and nozzle are moved along X-direction, Y direction, Z-direction respectively.
2. automation wave soldering device according to claim 1, which is characterized in that the wave soldering device further includes
U shaft rotating devices, the U shaft rotating devices are mounted on the three-dimensional moving device, and the tin stove is mounted on U shaft rotating devices
On, the U shaft rotating devices driving tin stove is rotated around U axis, while the nozzle being driven to rotate;Wherein, the U axis and the Z
Axis is parallel.
3. automation wave soldering device according to claim 2, which is characterized in that the U shaft rotating devices include rotation
Turntable, electric rotating machine and reduction gear box, the electric rotating machine are sequentially connected by reduction gear box and turntable, can be driven
Turntable rotates, and the tin stove is mounted on the turntable.
4. automation wave soldering device according to claim 3, which is characterized in that the three-dimensional moving device includes X
Axis mobile mechanism, Y-axis moving mechanism and Z axis mobile mechanism, the Y-axis moving mechanism is mounted in X-axis mobile mechanism, described
Z axis mobile mechanism includes pedestal, lifter plate, guide rod and lifting motor, and the floor installation is in Y-axis moving mechanism, institute
It states guide rod to be vertically fixed on pedestal, the pilot hole coordinated with guide rod is offered on the lifter plate, the lifter plate is logical
It crosses pilot hole to be arranged on the guide bar, the lifting motor is mounted on the base, and is connect with lifter plate by transmission component, can
Driving lifter plate is moved up and down along Z-direction;The electric rotating machine is mounted on the base.
5. automation wave soldering device according to claim 4, which is characterized in that the transmission component includes actively
It takes turns, equipped with externally threaded mandril and equipped with the follower of threaded hole, the driving wheel is mounted on the rotor of lifting motor, institute
The one end for stating mandril is mounted on lifter plate, and the other end is threaded through in threaded hole, is passed through between the driving wheel and follower
Belt connects.
6. automation wave soldering device according to claim 4, which is characterized in that the X-axis mobile mechanism includes X-axis
Motor, X-axis guide rail, X-axis slide block and X-axis belt, the X-axis slide block are slidably mounted in X-axis guide rail, the X-axis motor
It is sequentially connected in X-axis guide rail, and by X-axis belt and X-axis slide block, X-axis slide block can be driven to be slided along X-axis guide rail, institute
Y-axis moving mechanism is stated in X-axis slide block.
7. automation wave soldering device according to claim 6, which is characterized in that the X-axis guide rail has two, two
X-axis guide rail parallel interval is arranged, and X-axis slide block and X-axis belt are mounted in each X-axis guide rail;The X-axis mobile mechanism is also
Including X-axis connecting rod, two X-axis belts in two X-axis guide rails are connected by X-axis link transmission, keep two X-axis slide blocks same
Moved further.
8. automation wave soldering device according to claim 7, which is characterized in that the Y-axis moving mechanism includes Y-axis
Motor, Y-axis guide rail, Y-axis sliding block and Y-axis belt, the Y-axis sliding block are slidably mounted in Y-axis guide rail, the y-axis motor
It is sequentially connected in Y-axis guide rail, and by Y-axis belt and Y-axis sliding block, Y-axis sliding block can be driven to be slided along Y-axis guide rail, institute
ShuZZhou mobile mechanisms are mounted on Y-axis sliding block.
9. automation wave soldering device according to claim 8, which is characterized in that the Y-axis guide rail has two, two
Being mounted in described two X-axis slide blocks for Y-axis guide rail parallel interval, Y-axis sliding block and Y-axis are mounted in each Y-axis guide rail
Belt;The Y-axis moving mechanism further includes Y-axis connecting rod, and two Y-axis belts in two Y-axis guide rails are passed by Y-axis connecting rod
Dynamic connection, makes two Y-axis sliding block synchronizing movings, the floor installation is on two Y-axis sliding blocks.
10. automation wave soldering device as claimed in any of claims 1 to 9, which is characterized in that the nozzle
Cross sectional shape be rectangle.
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CN201721554963.1U CN207681676U (en) | 2017-11-20 | 2017-11-20 | A kind of automation wave soldering device |
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CN201721554963.1U CN207681676U (en) | 2017-11-20 | 2017-11-20 | A kind of automation wave soldering device |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108031943A (en) * | 2017-11-20 | 2018-05-15 | 深圳市浩宝自动化设备有限公司 | One kind automation wave soldering device |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108031943A (en) * | 2017-11-20 | 2018-05-15 | 深圳市浩宝自动化设备有限公司 | One kind automation wave soldering device |
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Effective date of registration: 20220210 Address after: 518000 office building 201, No. 1, Tianyang Sixth Road, Dongfang community, Songgang street, Bao'an District, Shenzhen, Guangdong Province Patentee after: SHENZHEN HAOBAO TECHNOLOGY Co.,Ltd. Address before: 518000 No. 43, xinerhongxiang Industrial Zone, Shajing street, Bao'an District, Shenzhen, Guangdong Province Patentee before: HB AUTOMATION EQUIPMENT Co.,Ltd. |