CN207636979U - Vehicle maneuvering safety in plant running gradient intelligent dynamic detection device - Google Patents
Vehicle maneuvering safety in plant running gradient intelligent dynamic detection device Download PDFInfo
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- CN207636979U CN207636979U CN201820015414.5U CN201820015414U CN207636979U CN 207636979 U CN207636979 U CN 207636979U CN 201820015414 U CN201820015414 U CN 201820015414U CN 207636979 U CN207636979 U CN 207636979U
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Abstract
The utility model discloses a kind of vehicle maneuvering safety in plant running gradient intelligent dynamic detection devices, it is characterised in that including trolley and the dynamic inclination sensor being fixed on trolley and electric box；Microcontroller is installed in the electric box, several PORT COMs are provided on the microcontroller, dynamic inclination sensor, control device, display device, warning device, drive car, supplemental communication device are separately connected on the PORT COM, the control device, display device are mounted on the outer surface of electric box, further include the trolley remote control device being connect with microcontroller through the supplemental communication device.The device efficiently solves that conventional method measurement error is big, the low disadvantage low with efficiency of flexibility ratio, it is using dynamic inclination sensor and microcontroller as core technology, can quickly and effectively Huo Ce factories vehicle running section the gradient, be widely used in Chang Che inspection bodies and use unit.
Description
Technical field
The utility model is related to a kind of vehicle maneuvering safety in plant running gradient intelligent dynamic detection devices.
Background technology
TSG N0001-2017《Vehicle maneuvering safety in plant safety and technical supervision regulation》Implement on June 1st, 2017, the peace
Full technical specification proposes one about vehicle maneuvering safety in plant（Hereinafter referred to as factory's vehicle）The requirement of running gradient, i.e. pallet stacking car,
Lift truck with straddle outeriggers, reach truck are in easy flights in 10%；Remaining fork truck is in easy flights in 15%, the route of tour bus traveling,
Ruling grade is not greater than 10%（Except visite of the length of grade less than 20m）, in the travel route of dome car, ruling grade must not
More than 4%（Except visite of the length of grade less than 20m）.Above-mentioned regulation is that overthrow accident occurs in the process of moving for factory's vehicle in order to prevent,
Ensure production safety, reduces the generation of accident rate.
Inspection body and the use of unit is the matter in traffic route to the test method of its running gradient under normal conditions
It doubts gradient position and uses gradient meter or the stadia surveying gradient.
This method is simple and practicable, but has the following disadvantages：
1, artificial measurement error is larger.Gradient meter or rangefinder are only measurement angle in two dimensional surface, and above-mentioned instrument is put
Seated position is different, and the angle result of measurement is also different.When being measured in more smooth slope surface, above-mentioned instrument is typically disposed in slope
Bottom, above-mentioned instrument is placed in slope bottom, is measured even if being placed on same position, the direction meeting of each inspector's alignment
Difference, therefore be difficult the position that selection best angle measures.
2, measurement efficiency is relatively low, and it is big to measure difficulty.Some field of employment slope surfaces are complex, and there are multiple slopes for traffic route
There are many place in face, especially the tour bus and dome car of tourist attraction and recreation ground, even the same slope surface, has
The phenomenon that apparent height rises and falls is there is also, it is less efficient using the multiple gradients of the two apparatus measures measurement, for a slope
It is more difficult that there is the phenomenon that many places height rises and falls measurement to get up in face.Meanwhile some gradients are the irregular gradients, measurement point
Selection is difficult to determine, selects different measurement point measurement results also different.
3, it is low to measure flexibility.Gradient meter or rangefinder can only measure the straight line and water formed between 2 points under quiescent conditions
The angle of plane or above-mentioned measuring instrument are placed in slope certain point and measure the gradient.Different surveys can only be placed in when multimetering every time
Amount point measures, and measures flexibility ratio and well imagines that precision also is difficult to ensure.
To ensure factory's vehicle safe operation, protect the life and property safety of the people, development of practical, conveniently, accurately, automation
The special instrument of the high factory's vehicle traveling slope measuring of degree, can survey work for factory's car test and provide more objective, accurate test
As a result, special equipment can also be allowed to examine the safety detection work that testing agency is more convenient, effectively carries out factory's vehicle.City at present
Field is exclusively used in the dynamic and intelligent detection device of testing factory's vehicle running gradient not yet.
Invention content
The utility model aim is：The deficiencies in the prior art mentioned in the background art and provide a kind of easy to operate
And accuracy of detection and the higher vehicle maneuvering safety in plant running gradient intelligent dynamic detection device of flexibility.
The technical solution of the utility model is：A kind of vehicle maneuvering safety in plant running gradient intelligent dynamic detection device, it is special
Sign is to include trolley and the dynamic inclination sensor being fixed on trolley and electric box；Monolithic is installed in the electric box
Machine is provided with several PORT COMs on the microcontroller, and dynamic inclination sensor, control dress are separately connected on the PORT COM
It sets, display device, warning device, drive car, supplemental communication device, the control device, display device are mounted on electricity
The outer surface of gas tank further includes the trolley remote control device being connect with microcontroller through the supplemental communication device.
Further, trolley described in the utility model, which is equipped with, is horizontally mounted platform, and the dynamic inclination sensor is solid
This is scheduled on to be horizontally mounted on platform.
Further, the preferably 16 Atmel ATxmega128B1 type microcontrollers of microcontroller described in the utility model.
The 16 Atmel ATxmega128B1 type microcontrollers known have low-power consumption, high-performance, and carry abundant peripheral resources, often
Second, microcontroller itself optimizes well to be turned between power consumption and central processing unit speed up to million number that executes instruction
Change, integrated parallel digital interface so that two line detail programmings, high-precision 12 analog-digital converters have high drive
Kinetic force, reduces the demand to outer member, and distinctive event system simplifies the transmission of the signal between peripheral hardware.
Further, control device described in the utility model is key panel, or is touch screen.
Further, display device described in the utility model is light-emitting diode display or LCD display.
Further, warning device described in the utility model is buzzer.
Further, supplemental communication device described in the utility model is that I/O communicates serial ports, wireless communication module, bluetooth
One or more in transmission module.
Further, drive car described in the utility model is direct current generator.
Further, microcontroller described in the utility model is equipped with energy supply port, is additionally provided on trolley and energy supply end
The Li-Ion rechargeable battery that mouth is connected with the direct current generator.
Dynamic inclination sensor in the utility model is known technology, and uses advanced inertial navigation technique, avoids sensing
Device reduces measurement accuracy in movement, vibration processes, is capable of the posture of high-acruracy survey trolley during the motion.The sensor
Dynamic measurement precision be 0.1 °, can pitching ± 90 °, roll ± 180 °.
The value of slope during display device real-time display trolley travelling in the utility model（Including maximum value and minimum
Value）, for value of slope when more than the specified value of program setting, microcontroller drives warning device to sound the alarm immediately, detects people
Member can quickly determine the exceeded specific location of the gradient.
Trolley remote control device described in the utility model is equally mainly used for controlling the operation of trolley with routine techniques,
Thereon have respectively control trolley " advance ", " retrogressing ", " to the left ", " to the right " four function buttons, filled by supplemental communication
Set and the aforementioned four of trolley remote control device control signal sent to microcontroller, microcontroller control again the advance of trolley, retrogressing,
It runs to the left and to the right.Supplemental communication device is for example, by using wireless communication module, by radio receiver and wireless base station apparatus
Two pieces of compositions, connect with microcontroller and trolley remote control device respectively.
The key panel of trolley electric box in the utility model contains " moving up " and " moving down " button, can as needed manually
Select preset various factory's vehicle types, different its slope detection standard of factory's vehicle type are different, and can be opened after the completion of selection
Begin to measure.
The trolley of utility model device is placed in gradient test by the utility model when actually detected, by testing staff
Starting point opens control device（Key panel）On " measurement " switch, after microcontroller is initialized and waited for, selected by button
The type of Suo Ce factories vehicle.Tester is run by trolley along slope by controlling the trolley remote control device in hand immediately,
Microcontroller drives dynamic inclination sensor to start the test of the gradient automatically simultaneously, and when the gradient is exceeded, microcontroller is sent a signal to
Warning device（Buzzer sends out sound）So that utility model device meeting automatic alarm, if exceeded always, device can continue
Alarm.Tester can immediately determine that the exceeded specific location of the gradient, and after being completed, the display device on electric box can be shown
Exceeded maximum value and minimum value.
The data that utility model device mainly uses microcontroller powerful calculate and processing function, dynamic inclination sensor institute
The angle value of survey is converted into desirable value by microcontroller calculation processing, is fast, accurately measured to realize.Certainly for monolithic
Interconnection technique and respective setting means and operation principle between machine and dynamic inclination sensor are techniques well known.
The utility model has the advantages that：
1. utility model device efficiently solves, conventional method measurement error is big, the low disadvantage low with efficiency of flexibility ratio,
It using dynamic inclination sensor and microcontroller as core technology, can quickly and effectively Huo Ce factories vehicle running section the gradient, extensively
Applied to Chang Che inspection bodies and unit is used, there is very high practicability.
2. the data that the utility model makes full use of microcontroller powerful calculate and processing function, dynamic inclination sensor institute
The angle value of survey is converted into desirable value by microcontroller calculation processing, is fast, accurately measured to realize.Measurement process works as slope
When spending exceeded, utility model device meeting automatic alarm makes tester that can immediately determine that the exceeded specific location of the gradient, detects
It is efficient, the time is saved compared to traditional artificial detection method, mitigates worker's burden, can also save recruitment cost.
3, the utility model is by dynamic inclination sensor and electric component due to depending on independent trolley, and trolley can be by
It is controlled and is moved by trolley remote control device, more convenient device shifts anywhere or anytime carries out multimetering, for landform
With very high adaptability, measurement convenience is substantially increased.
4, the data communication facility of the utility model, calculates and processing function and auxiliary by the powerful data of microcontroller
The data-transformation facility of communication device is convenient for the data output statistics of systematization, sorts out and compare.
Description of the drawings
The utility model is further described with reference to the accompanying drawings and embodiments：
Fig. 1 is a kind of structural schematic diagram of specific embodiment of the utility model；
Fig. 2 is the hardware electric connection structure schematic diagram in Fig. 1 embodiments；
Fig. 3 is the specific schematic diagram of electric box Surface L ED displays and key panel in Fig. 1 embodiments；
Fig. 4 is the work flow diagram that slope detection is carried out using the utility model.
Wherein：1, trolley；2, dynamic inclination sensor；3, electric box；4, microcontroller；5, control device；6, display device；
7, warning device；8, drive car；9, supplemental communication device；10, trolley remote control device；11, it is horizontally mounted platform；
12, Li-Ion rechargeable battery.
Specific implementation mode
Embodiment：To this vehicle maneuvering safety in plant running gradient intelligence provided by the utility model in conjunction with shown in Fig. 1 ~ Fig. 4
A kind of specific implementation mode of device for dynamically detecting is described as follows：
It is with trolley 1 and the dynamic inclination sensor being fixed on trolley 12 and electric box 3；Peace in the electric box 3
Equipped with microcontroller 4, it is provided with several PORT COMs on the microcontroller 4, dynamic inclination biography is separately connected on the PORT COM
Sensor 2, control device 5, display device 6, warning device 7, drive car 8, supplemental communication device 9, the control device 5
It is mounted on the outer surface of electric box 3 with display device 6, further includes the trolley being connect with microcontroller 4 through the supplemental communication device 9
Remote control device 10, as depicted in figs. 1 and 2.
In conjunction with shown in Fig. 1, trolley 1 described in the present embodiment, which is equipped with, is horizontally mounted platform 11, the dynamic inclination sensing
Device 2 is fixed on this and is horizontally mounted on platform 11.And the drive car 8 is direct current generator.The microcontroller 4 is equipped with
Port is energized, the Li-Ion rechargeable battery 12 being connected with energy supply port and the direct current generator is additionally provided on trolley 1（It is saved in Fig. 2
Slightly）.
Microcontroller 4 described in the present embodiment is 16 Atmel ATxmega128B1 type microcontrollers, has low-power consumption, Gao Xing
Can, and abundant peripheral resources are carried, per second to execute instruction number up to million, microcontroller itself optimizes power consumption well
With the conversion between central processing unit speed, integrated parallel digital interface makes it possible two line detail programmings, high-precision
12 analog-digital converters there is high driving ability, reduce demand to outer member, distinctive event system simplifies peripheral hardware
Between signal transmission.
Dynamic inclination sensor 2 in the utility model is known technology, and uses advanced inertial navigation technique, avoids sensing
Device reduces measurement accuracy in movement, vibration processes, is capable of the posture of high-acruracy survey trolley during the motion.The sensor
Dynamic measurement precision be 0.1 °, can pitching ± 90 °, roll ± 180 °.
Control device 5 is key panel in the utility model, and display device 6 is light-emitting diode display, it is specific as shown in figure 3,
Key panel includes " measurement ", " confirmation ", " moving up " and " moving down " four buttons, and " measurement " button is device master switch, " on
Move " and " moving down " button be used to select preset factory's vehicle type, different its slope detection standard of factory's vehicle type are different.Example
As pallet stacking car, lift truck with straddle outeriggers, reach truck, tour bus, dome car and remaining fork may be selected in the present embodiment
The several types such as vehicle.It can start to measure by " confirmation " button after the completion of selection.
Value of slope during light-emitting diode display real-time display trolley travelling（Including maximum value and minimum value）, such as Fig. 3 institutes
Show, for value of slope when more than the specified value of program setting, microcontroller 4 drives warning device 7 to sound the alarm immediately, detects people
Member can quickly determine the exceeded specific location of the gradient.
Warning device 7 described in the present embodiment is buzzer, is arranged in electric box 3, naturally it is also possible to as needed
It is arranged on 1 car body of trolley in 3 outside of electric box.
Trolley remote control device described in the utility model 10 is equally mainly used for controlling the fortune of trolley 1 with routine techniques
Row, thereon have respectively control trolley 1 " advances ", " retrogressings ", " to the left ", " to the right " four function buttons, by auxiliary lead to
News device 9 send the aforementioned four control signal of trolley remote control device 10 to microcontroller 4, and microcontroller 4 controls trolley 1 again
Advance, retreats, runs to the left and to the right.Supplemental communication device 9 uses wireless communication module in the present embodiment, is filled by wireless receiving
It sets and is constituted for two pieces with wireless base station apparatus, is connect respectively with microcontroller 4 and trolley remote control device 10.
The trolley 1 of utility model device is placed in gradient test by the utility model when actually detected, by testing staff
Starting point, open control device 5（Key panel）On " measurement " switch, microcontroller 4 initializes and after waiting for, and passes through button
Select the type of Suo Ce factories vehicle.Tester allows trolley 1 along oblique by controlling the trolley remote control device 10 in hand immediately
Slope is run, while microcontroller 4 drives the test of the startup gradient of dynamic inclination sensor 2, when the gradient is exceeded, microcontroller 4 automatically
Send a signal to warning device 7（Buzzer sends out sound）So that utility model device meeting automatic alarm, if surpassed always
Mark, device can continue to alarm.Tester can immediately determine that the exceeded specific location of the gradient, after being completed, on electric box 3
Display device 6 can show exceeded maximum value and minimum value.
Certain above-described embodiment is only the technical concepts and features for illustrating the utility model, and its object is to allow be familiar with this
The people of technology can understand the content of the utility model and implement according to this, and the protection model of the utility model can not be limited with this
It encloses.Any modifications made in accordance with the spirit of the main technical solutions of the utility model should all cover the guarantor in the utility model
Within the scope of shield.
Claims (9)
1. a kind of vehicle maneuvering safety in plant running gradient intelligent dynamic detection device, it is characterised in that including trolley（1）And it is fixed on
Trolley（1）On dynamic inclination sensor（2）And electric box（3）；The electric box（3）Microcontroller is inside installed（4）, the list
Piece machine（4）On be provided with several PORT COMs, be separately connected dynamic inclination sensor on the PORT COM（2）, control device
（5）, display device（6）, warning device（7）, drive car（8）, supplemental communication device（9）, the control device（5）With
Display device（6）Mounted on electric box（3）Outer surface, further include through the supplemental communication device（9）With microcontroller（4）Connection
Trolley remote control device（10）.
2. vehicle maneuvering safety in plant running gradient intelligent dynamic detection device according to claim 1, it is characterised in that：It is described
Trolley（1）It is equipped with and is horizontally mounted platform（11）, the dynamic inclination sensor（2）It is fixed on this and is horizontally mounted platform（11）
On.
3. vehicle maneuvering safety in plant running gradient intelligent dynamic detection device according to claim 1, it is characterised in that：It is described
Microcontroller（4）For 16 Atmel ATxmega128B1 type microcontrollers.
4. vehicle maneuvering safety in plant running gradient intelligent dynamic detection device according to claim 1, it is characterised in that：It is described
Control device（5）For key panel, or it is touch screen.
5. vehicle maneuvering safety in plant running gradient intelligent dynamic detection device according to claim 1, it is characterised in that：It is described
Display device（6）For light-emitting diode display or LCD display.
6. vehicle maneuvering safety in plant running gradient intelligent dynamic detection device according to claim 1, it is characterised in that：It is described
Warning device（7）For buzzer.
7. vehicle maneuvering safety in plant running gradient intelligent dynamic detection device according to claim 1, it is characterised in that：It is described
Supplemental communication device（9）The one or more in serial ports, wireless communication module, Bluetooth communication modules are communicated for I/O.
8. vehicle maneuvering safety in plant running gradient intelligent dynamic detection device according to claim 1, it is characterised in that：It is described
Drive car（8）For direct current generator.
9. vehicle maneuvering safety in plant running gradient intelligent dynamic detection device according to claim 8, it is characterised in that described
Microcontroller（4）It is equipped with energy supply port, trolley（1）On be additionally provided with and filled with energy supply port and the lithium ion that is connected of the direct current generator
Battery（12）.
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| CN201820015414.5U CN207636979U (en) | 2018-01-05 | 2018-01-05 | Vehicle maneuvering safety in plant running gradient intelligent dynamic detection device |
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| CN201820015414.5U CN207636979U (en) | 2018-01-05 | 2018-01-05 | Vehicle maneuvering safety in plant running gradient intelligent dynamic detection device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115892292A (en) * | 2023-01-11 | 2023-04-04 | 武汉万曦智能科技有限公司 | Dynamic slope detection robot for motor vehicles in field |
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2018
- 2018-01-05 CN CN201820015414.5U patent/CN207636979U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115892292A (en) * | 2023-01-11 | 2023-04-04 | 武汉万曦智能科技有限公司 | Dynamic slope detection robot for motor vehicles in field |
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