CN207636033U - A precision computer detection device for shaft outer diameter - Google Patents
A precision computer detection device for shaft outer diameter Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型属于计算机检测技术领域,具体涉及一种轴外径精密计算机检测装置。The utility model belongs to the technical field of computer detection, in particular to a precision computer detection device for shaft outer diameter.
背景技术Background technique
轴是穿在轴承中间或车轮中间或齿轮中间的圆柱形物件,但也有少部分是方型的。轴是支承转动零件并与之一起回转以传递运动、扭矩或弯矩的机械零件。一般为金属圆杆状,各段可以有不同的直径。机器中作回转运动的零件就装在轴上。目前,市场上的很多电子产品都有使用轴零件,由于电子产品日趋小型化、精密化,对轴零件的精密度和公差的要求越来越严格。例如轴零件的外径就跟产品的工作性能直接相关,如超出公差范围则将会使产品在运行过程中工作不正常,甚至无法工作,故需在轴零件出厂时对其外径进行严格检测。The shaft is a cylindrical object that goes through the middle of the bearing or the middle of the wheel or the middle of the gear, but a small part is also square. A shaft is a mechanical part that supports and revolves with a rotating part to transmit motion, torque or bending moment. It is generally in the shape of a metal round rod, and the segments can have different diameters. The parts that perform rotary motion in the machine are mounted on the shaft. At present, many electronic products on the market use shaft parts. Due to the miniaturization and precision of electronic products, the requirements for the precision and tolerance of shaft parts are becoming more and more stringent. For example, the outer diameter of the shaft part is directly related to the working performance of the product. If it exceeds the tolerance range, the product will not work properly or even fail to work during operation. Therefore, the outer diameter of the shaft part must be strictly tested when it leaves the factory. .
现有技术的检测设备存在以下问题:1、轴类零件的外径主要是通过人工进行检测,人工检测的方式不但速度慢、效率低,而且很大程度上依赖于检测人员的技术程度,检测精度可靠性差,当人员出入大时,还需要经常培训检测人员,成本高;2、市面上也出现有一些轴类零件的检测装置,但主要是针对尺寸较大、检测精度要求不高的轴类零件检测,难于满足尺寸较小、精度要求高的精密轴类零件的检测。The detection equipment of the prior art has the following problems: 1. The outer diameter of shaft parts is mainly detected manually. The manual detection method is not only slow and inefficient, but also largely depends on the technical level of the detection personnel. The accuracy and reliability are poor. When there is a large number of people coming and going, it is necessary to frequently train the testing personnel, which is costly; 2. There are also some testing devices for shaft parts on the market, but they are mainly for shafts with large sizes and low detection accuracy requirements. It is difficult to meet the detection of precision shaft parts with small size and high precision requirements.
实用新型内容Utility model content
本实用新型的目的在于提供一种轴外径精密计算机检测装置,以解决上述背景技术中提出的轴零件的外径检测不够便捷和精确的问题。The purpose of this utility model is to provide a precision computer detection device for the outer diameter of the shaft, so as to solve the problem that the outer diameter detection of the shaft parts is not convenient and accurate enough in the above-mentioned background technology.
为实现上述目的,本实用新型提供如下技术方案:一种轴外径精密计算机检测装置,包括工作平台和工业相机,所述工作平台的下方设置有横板和电机,所述电机安装在横板的上方,所述工作平台的上方设置有相互对称的皮带轮,所述皮带轮的外侧设置有传送带,所述传送带的上方设置有待检测轴零件,所述工作平台的上方还设置有计算机,所述计算机安装在一个皮带轮的一侧,一个所述皮带轮与电机之间设置有传送带,所述工作平台上设置有相机支架,所述工业相机安装在相机支架的顶部,所述工作平台远离计算机的一侧设置有机械爪支撑杆,所述机械爪支撑杆的内部设置有滑轨,所述机械爪支撑杆的顶部设置有伸缩轴,所述伸缩轴与滑轨之间设置有小滑块,所述伸缩轴的一侧内部设置有电路板,所述伸缩轴远离电路板的一侧设置有机械爪,所述机械爪支撑杆的另一侧设置有不合格产品箱,所述不合格产品箱的内部设置有不合格轴零件,所述不合格产品箱的另一侧设置有合格产品箱,所述合格产品箱的内部设置有合格轴零件,所述计算机的上方设置有显示屏,所述计算机的表面设置有第一检测模块,所述第一检测模块的下方设置有第二检测模块,所述第二检测模块的一侧设置有光驱,所述光驱的另一侧设置有电源连接口,所述电源连接口的另一侧设置有USB接口,所述USB接口的上方设置有控制开关。In order to achieve the above purpose, the utility model provides the following technical solutions: a precision computer detection device for shaft outer diameter, including a working platform and an industrial camera, a horizontal plate and a motor are arranged under the working platform, and the motor is installed on the horizontal plate On the top of the working platform, mutually symmetrical pulleys are arranged above the working platform, and a conveyor belt is arranged outside the pulley, and a shaft part to be detected is arranged above the conveyor belt, and a computer is also arranged above the working platform, and the computer Installed on one side of a pulley, a conveyor belt is set between one of the pulleys and the motor, a camera bracket is set on the working platform, the industrial camera is installed on the top of the camera bracket, and the working platform is away from the side of the computer A mechanical claw support rod is provided, a slide rail is arranged inside the mechanical claw support rod, a telescopic shaft is provided on the top of the mechanical claw support rod, a small slider is provided between the telescopic shaft and the slide rail, and the One side of the telescopic shaft is provided with a circuit board, the side of the telescopic shaft away from the circuit board is provided with a mechanical claw, and the other side of the mechanical claw support rod is provided with a substandard product box. Unqualified shaft parts are arranged inside, qualified product boxes are arranged on the other side of the unqualified product box, qualified shaft parts are arranged inside the qualified product box, a display screen is arranged above the computer, and the computer A first detection module is provided on the surface of the first detection module, a second detection module is provided under the first detection module, an optical drive is provided on one side of the second detection module, and a power connection port is provided on the other side of the optical drive. The other side of the power connection port is provided with a USB interface, and a control switch is provided above the USB interface.
优选的,所述皮带轮与电机之间通过传送带连接。Preferably, the pulley is connected to the motor through a conveyor belt.
优选的,计算机与显示屏的连接方式为电性连接。Preferably, the connection between the computer and the display screen is electrical connection.
优选的,所述电机通过紧固螺丝安装在横板的上方。Preferably, the motor is installed above the horizontal plate through fastening screws.
优选的,所述电路板与伸缩轴的连接方式为内嵌。Preferably, the connection between the circuit board and the telescopic shaft is embedded.
优选的,所述工业相机与计算机和电路板与计算机的连接方式均为电性连接。Preferably, the connection between the industrial camera and the computer and the connection between the circuit board and the computer are all electrical connections.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
1、本实用新型通过设置计算机检测装置,解放了人力,再也不需要在培训检测人员这方面花费大量的资源,只需一个人操作计算机即可完成检测,结构简单,使用方便。1. The utility model liberates manpower by setting a computer detection device, and no longer needs to spend a lot of resources on training and testing personnel. Only one person can operate the computer to complete the detection. The structure is simple and easy to use.
2、本实用新型设置的监测装置主要使用工业相机采集图像,检测的精度得到大大的提高,还能检测体型很小的轴零件,并设置有合格产品箱和不合格产品箱将检测后的轴零件直接分类,使得整道工序完成的更加快捷。2. The monitoring device set in this utility model mainly uses industrial cameras to collect images, the detection accuracy is greatly improved, and it can also detect small shaft parts, and is equipped with qualified product boxes and unqualified product boxes to check the detected shaft parts. Parts are directly sorted, making the whole process faster and faster.
附图说明Description of drawings
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型的俯视图;Fig. 2 is the top view of the utility model;
图3为本实用新型计算机的结构示意图;Fig. 3 is the structural representation of the utility model computer;
图中:1、计算机;2、皮带轮;3、传送带;4、待检测轴零件;5、工业相机;6、机械爪;7、伸缩轴;8、小滑块;9、电路板;10、滑轨;11、电机;12、工作平台;13、相机支架;14、横板;15、机械爪支撑杆;16、不合格轴零件;17、不合格产品箱;18、合格轴零件;19、合格产品箱;20、显示屏;21、控制开关;22、第一检测模块;23、第二检测模块;24、USB接口;25、电源连接口;26、光驱。In the figure: 1. Computer; 2. Pulley; 3. Conveyor belt; 4. Shaft parts to be detected; 5. Industrial camera; 6. Mechanical claw; 7. Telescopic shaft; 8. Small slider; 9. Circuit board; 10. Slide rail; 11. Motor; 12. Working platform; 13. Camera bracket; 14. Horizontal plate; 15. Mechanical claw support rod; 16. Unqualified shaft parts; 17. Unqualified product box; 18. Qualified shaft parts; 19 . Qualified product box; 20. Display screen; 21. Control switch; 22. First detection module; 23. Second detection module; 24. USB interface; 25. Power connection port; 26. Optical drive.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
请参阅图1-3,本实用新型提供以下技术方案:一种轴外径精密计算机检测装置,包括工作平台12和工业相机5,工作平台12的下方设置有横板14和电机11,电机11安装在横板14的上方,电机11通过紧固螺丝安装在横板14的上方,工作平台12的上方设置有相互对称的皮带轮2,皮带轮2的外侧设置有传送带3,传送带3的上方设置有待检测轴零件4,工作平台12的上方还设置有计算机1,计算机1安装在一个皮带轮2的一侧,一个皮带轮2与电机11之间设置有传送带3,皮带轮2与电机11之间通过传送带3连接,使得皮带轮2随着电机11运作,工作平台12上设置有相机支架13,工业相机5安装在相机支架13的顶部,工作平台12远离计算机1的一侧设置有机械爪支撑杆15,机械爪支撑杆15的内部设置有滑轨10,机械爪支撑杆15的顶部设置有伸缩轴7,伸缩轴7与滑轨10之间设置有小滑块8,伸缩轴7的一侧内部设置有电路板9,电路板9与伸缩轴7的连接方式为内嵌,工业相机5与计算机1和电路板9与计算机1的连接方式均为电性连接,伸缩轴7远离电路板9的一侧设置有机械爪6,机械爪支撑杆15的另一侧设置有不合格产品箱17,不合格产品箱17的内部设置有不合格轴零件16,不合格产品箱17的另一侧设置有合格产品箱19,合格产品箱19的内部设置有合格轴零件18,计算机1的上方设置有显示屏20,计算机1与显示屏20的连接方式为电性连接,计算机1的表面设置有第一检测模块22,第一检测模块22的下方设置有第二检测模块23,第二检测模块23的一侧设置有光驱26,光驱26的另一侧设置有电源连接口25,电源连接口25的另一侧设置有USB接口24,USB接口24的上方设置有控制开关21。Please refer to Figs. 1-3, the utility model provides the following technical solutions: a precision computer detection device for shaft outer diameters, including a working platform 12 and an industrial camera 5, a horizontal plate 14 and a motor 11 are arranged below the working platform 12, and the motor 11 Installed on the top of the horizontal plate 14, the motor 11 is installed on the top of the horizontal plate 14 by fastening screws, the top of the working platform 12 is provided with mutually symmetrical pulleys 2, the outer side of the pulley 2 is provided with a conveyor belt 3, and the top of the conveyor belt 3 is provided with waiting Detect the shaft part 4, and a computer 1 is arranged above the working platform 12. The computer 1 is installed on one side of a pulley 2. A conveyor belt 3 is arranged between a pulley 2 and the motor 11. A conveyor belt 3 passes between the pulley 2 and the motor 11. Connected so that the pulley 2 operates with the motor 11, the working platform 12 is provided with a camera bracket 13, the industrial camera 5 is installed on the top of the camera bracket 13, and the side of the working platform 12 away from the computer 1 is provided with a mechanical claw support rod 15, mechanically The inside of the claw support rod 15 is provided with a slide rail 10, the top of the mechanical claw support rod 15 is provided with a telescopic shaft 7, a small slider 8 is provided between the telescopic shaft 7 and the slide rail 10, and one side of the telescopic shaft 7 is provided with a The circuit board 9, the connection mode of the circuit board 9 and the telescopic shaft 7 is embedded, the connection mode of the industrial camera 5 and the computer 1 and the circuit board 9 and the computer 1 are all electrically connected, and the telescopic shaft 7 is away from the side of the circuit board 9 A mechanical claw 6 is provided, and the other side of the mechanical claw support bar 15 is provided with an unqualified product box 17, and the inside of the unqualified product box 17 is provided with an unqualified shaft part 16, and the other side of the unqualified product box 17 is provided with a qualified product box 17. Product box 19, qualified product box 19 is provided with qualified shaft parts 18, the top of computer 1 is provided with display screen 20, the connection mode between computer 1 and display screen 20 is electrical connection, and the surface of computer 1 is provided with first detection Module 22, a second detection module 23 is arranged below the first detection module 22, an optical drive 26 is arranged on one side of the second detection module 23, a power connection port 25 is provided on the other side of the optical drive 26, and the other side of the power connection port 25 A USB interface 24 is arranged on one side, and a control switch 21 is arranged above the USB interface 24 .
本实用新型中计算机1为已经公开的广泛运用与日常生活的已知技术,是一种用于高速计算的电子计算机器,可以进行数值计算,又可以进行逻辑计算,还具有存储记忆功能。是能够按照程序运行,自动、高速处理海量数据的现代化智能电子设备。In the utility model, the computer 1 is a disclosed widely used and known technology in daily life. It is an electronic computing machine for high-speed computing, which can perform numerical calculations and logical calculations, and also has storage and memory functions. It is a modern intelligent electronic device that can run according to the program and process massive data automatically and at high speed.
本实用新型中工业相机5为已经公开的广泛运用与日常生活的已知技术,其型号为CCD,工业相机是机器视觉系统中的一个关键组件,其最本质的功能就是将光信号转变成有序的电信号。选择合适的相机也是机器视觉系统设计中的重要环节,相机的选择不仅直接决定所采集到的图像分辨率、图像质量等,同时也与整个系统的运行模式直接相关。In the utility model, the industrial camera 5 is a known technology that has been widely used and used in daily life. Its model is CCD. The industrial camera is a key component in the machine vision system, and its most essential function is to convert optical signals into active sequential electrical signals. Choosing the right camera is also an important link in the design of the machine vision system. The choice of the camera not only directly determines the captured image resolution, image quality, etc., but is also directly related to the operating mode of the entire system.
本实用新型的工作原理及使用流程:本实用新型安装好过后,显示屏20和计算机1通过数据线连接在一起,将工业相机5连接在电源中,将计算机1通过电源连接口25也连接在外部电源中,将工业相机5和计算机1通过数据线连接起来,检测时,打开控制开关21,当控制开关21旁的指示灯亮起时即可工作,工业相机5将待检测轴零件4的图片信息采集后通过数据线传送至计算机1内,计算机1中的光驱26内设置有光盘,光盘内的信息可用于作为参考标准,第一检测模块22和第二检测模块23用于图片信息的对比处理,精密的测算出待检测轴零件4的外径,处理后将各种信息在显示屏20中显示出来,需要储存资料时可通过USB接口24外接USB拷贝。The working principle and use process of the utility model: after the utility model is installed, the display screen 20 and the computer 1 are connected together through the data line, the industrial camera 5 is connected to the power supply, and the computer 1 is also connected to the power supply connection port 25. In the external power supply, the industrial camera 5 and the computer 1 are connected through the data line. During detection, the control switch 21 is turned on, and when the indicator light next to the control switch 21 lights up, it can work, and the industrial camera 5 will display the picture of the shaft part 4 to be detected. After the information is collected, it is transmitted to the computer 1 through the data line. A CD is arranged in the CD drive 26 of the computer 1. The information in the CD can be used as a reference standard. The first detection module 22 and the second detection module 23 are used for comparison of picture information. Processing, precise measurement and calculation of the outer diameter of the shaft part 4 to be detected, various information will be displayed on the display screen 20 after processing, and the external USB copy can be connected through the USB interface 24 when the data needs to be stored.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes and modifications can be made to these embodiments without departing from the principle and spirit of the present invention , replacements and modifications, the scope of the present utility model is defined by the appended claims and their equivalents.
Claims (6)
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| CN201721507708.1U CN207636033U (en) | 2017-11-13 | 2017-11-13 | A precision computer detection device for shaft outer diameter |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107607054A (en) * | 2017-11-13 | 2018-01-19 | 佛山鑫进科技有限公司 | A kind of axle external diameter sophisticated computer detection means |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107607054A (en) * | 2017-11-13 | 2018-01-19 | 佛山鑫进科技有限公司 | A kind of axle external diameter sophisticated computer detection means |
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