CN207629801U - A kind of efficient metal wire rod abrasive band rust remover - Google Patents
A kind of efficient metal wire rod abrasive band rust remover Download PDFInfo
- Publication number
- CN207629801U CN207629801U CN201721546113.7U CN201721546113U CN207629801U CN 207629801 U CN207629801 U CN 207629801U CN 201721546113 U CN201721546113 U CN 201721546113U CN 207629801 U CN207629801 U CN 207629801U
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- belt
- abrasive band
- metal wire
- wire rod
- gear
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Abstract
A kind of efficient metal wire rod abrasive band rust remover, including the gear-box that is arranged on belt sander, for the output shaft of gear-box as belt sander main shaft, belt sander main shaft is an air-cored axis, is passed through for metal wire rod；The input shaft installation input belt wheel of gear-box, input belt wheel are driven by main motor by belt；Two idlers and turntable are symmetrically installed on belt sander main shaft, belt grooves are arranged in each idler one end, and the other end is arranged gear, belt is arranged in belt grooves, and belt is driven by abrasive band motor and is driven, and the active roller gear on gear and turntable matches.The utility model uses light-weight design, improves the dynamic balance accuracy of rotatable parts, improves production efficiency；Drive roll and adjustment roller surface all use cure process, install anti-wearing liner in semiaxis, equipment life is longer；Main shaft drives and adjustment roller driving gear drive, drive roll and adjustment roll structure are simple, easy to maintenance.
Description
Technical field
The utility model is related to a kind of metal wire material surface derusting technologies, and in particular to a kind of to remove metal wire using abrasive band
The abrasive band rust remover of the corrosion on material surface.
Background technology
In the production process of metal wire rod, the processing of rust removing to metal wire material surface, especially welding wire production mistake are needed
Cheng Zhong, early period, whether metal wire material surface derusting was thorough, directly affected product quality.Market has abrasive band rust remover, but universal
There is bearings to be easily damaged, and driving belt replacement is very difficult, needs largely to decompose equipment when replacing belt and remove, ties up
It repaiies of high cost；The problems such as abrasive band roller is not wear-resisting, should not replace, and the speed of service is low.
Utility model content
To solve the above-mentioned problems, the present invention provides a kind of efficient metal wire rod abrasive band rust remover.
A kind of efficient metal wire rod abrasive band rust remover, including the gear-box 1 that is arranged on belt sander, the output shaft of gear-box
As belt sander main shaft 2, belt sander main shaft 2 is an air-cored axis, is passed through for metal wire rod 30；The input shaft 3 of gear-box is installed defeated
Enter belt wheel 5, input belt wheel 5 is driven by main motor 6 by belt 7；Two 8 Hes of idler are symmetrically installed on belt sander main shaft 2
Belt grooves 9 are arranged in turntable 13,8 one end of each idler, and gear 10 is arranged in the other end, are arranged belt in belt grooves 9, belt 11 by
The driving of abrasive band motor 12 is driven, and the active roller gear 14 on gear 10 and turntable 13 matches.
The efficient metal wire rod abrasive band rust remover has the gap between turntable 13 and rack babinet 15, belt 11
Length be more than 13 outer diameter of turntable, seal closure 16 is equipped with when normal work at gap.
The efficient metal wire rod abrasive band rust remover active roller gear 14 is light wear-resistant material.
Drive roll 17 is installed, drive roll 17 is mounted on driving shaft on the efficient metal wire rod abrasive band rust remover turntable 13
On 21, driving shaft 21 is mounted on by bearing on turntable 13, and active roller gear 14 is installed in 21 one end of driving shaft, and the other end passes through axis
Installation Auxiliary support holder 22 is held, drive roll 17 is installed in middle section.
The efficient metal wire rod abrasive band rust remover drive roll 17 is made of light wear-resistant material and outer surface is done firmly
Change is handled, and 17 inside of drive roll is hollow-core construction, and 21 inside of driving shaft is hollow-core construction.
Pass through 23 mounting and adjusting roller 18 of eccentric shaft, eccentric shaft 23 on the efficient metal wire rod abrasive band rust remover turntable 13
One end setting adjustment roller fixed seat 24, Auxiliary support holder 22 is installed in one end by bearing, and middle section mounting and adjusting roller 18 is adjusted
Whole roller 18 is turned round around the fixation axle center 25 of eccentric shaft 23, for installing abrasive band 26 and adapting to the length in abrasive band 26.
The efficient metal wire rod abrasive band rust remover is installing clump weight 27 near adjustment roller fixed seat 24, this is matched
Pouring weight 27 is used for adjusting the mass centre of adjustment roller 18, makes its mass centre on the center line that eccentric shaft 23 fixes axle center 25.
The efficient metal wire rod abrasive band rust remover mounting and adjusting pedestal 32, adjusting seat 32 on Auxiliary support holder 22 are set
Set elongated slot 33, setting-up eccentricity wheel 31 in elongated slot 33, rotation eccentric wheel 31 finely tunes drive roll 17 and adjustment roller 18 after screw loosening
The depth of parallelism.
Semiaxis 28 is installed at the outside both ends of the efficient metal wire rod abrasive band rust remover turntable 13, and semiaxis 28 is a fan
Shape axis, axis center install bushing 29 in the axial direction, and bushing 29 is made of wear-resistant material.
Turntable clump weight 20 is installed on the efficient metal wire rod abrasive band rust remover turntable 13.
The utility model all uses light-weight design in drive roll and adjustment roller, improves the dynamic balancing of rotatable parts
Precision, the equipment speed of service double, and improve production efficiency；Drive roll and adjustment roller surface all use cure process,
Anti-wearing liner is installed, equipment life is longer in semiaxis；Main shaft drives and adjustment roller driving gear drive, drive roll and adjustment roller
It is simple in structure, it is easy to maintenance.
Description of the drawings
Main transmission schematic diagram 1 of the present invention.
Dial portion Front view 2 of the present invention.
Drive roll Fig. 3 of the present invention.
The present invention adjusts roller Fig. 4.
Eccentric adjustment Local map 5 of the invention.
Semiaxis sectional view 6 of the present invention.
Specific implementation mode
A kind of efficient metal wire rod abrasive band rust remover installs gear-box 1 on belt sander, and output shaft is as belt sander main shaft
2, belt sander main shaft 2 is an air-cored axis, and metal wire rod 30 is facilitated to pass through, and input shaft 3 installs brake disc 4 and input belt wheel 5, input
Belt wheel 5 has main motor 6 to be driven by belt 7, so that belt 7 is replaced convenient；Idler 8, endoporus are installed on belt sander main shaft 2
It is mounted on main shaft 2 by bearing, 8 one end of idler is arranged 9 other end of belt grooves and gear 10 is arranged, and belt grooves 9 pass through belt
11 are driven by abrasive band motor 12, and the active roller gear 14 on gear 10 and turntable 13 matches, and active roller gear 14 is that lightweight is resistance to
Material is ground, is had the gap between turntable 13 and rack babinet 15, the length of belt 11 facilitates belt 11 to take more than 13 outer diameter of turntable
Go out, gap has seal closure 16 to prevent dust from overflowing when normal work.
Turntable 13 is installed at the both ends of belt sander main shaft 2, on turntable 13 other than having drive roll 17, there are one adjustment
Roller 18 and semiaxis 19, turntable clump weight 20 etc..
Drive roll 17 is mounted on driving shaft 21, and driving shaft 21 is mounted on by bearing on turntable 13, one end installation master
Dynamic roller gear 14, the other end install Auxiliary support holder 22 by bearing, and drive roll 17, the drive roll 17 are installed in middle section
Auxiliary support holder 22 need to be removed, unclamping nut can remove, very convenient, which uses light wear-resistant material system
Make and cure process is done in outer surface, 17 inside of drive roll is hollow-core construction, and 21 inside of driving shaft is hollow-core construction.
It adjusts installation bearing in roller 18 and is mounted on turntable 13 by eccentric shaft 23,23 one end of eccentric shaft setting adjustment roller
Auxiliary support holder 22, middle section mounting and adjusting roller 18 are installed in fixed seat 24, one end by bearing, and adjustment roller 18 can surround
Eccentric shaft 23 is fixed axle center 25 and is turned round, for installing abrasive band 26 and adapting to the length in abrasive band 26, close to adjustment roller fixed seat 24
Installation clump weight 27 nearby, the clump weight 27 are used for adjusting the mass centre of adjustment roller 18, make its mass centre in eccentric shaft 23
On the center line in fixed axle center 25, adjusting roller 18 in this way, its whole barycenter is constant at an arbitrary position.
Elongated slot 33 is arranged in the mounting and adjusting pedestal 32 on Auxiliary support holder 22, adjusting seat 32, setting-up eccentricity wheel in elongated slot 33
31, rotation eccentric wheel 31 can finely tune drive roll 17 and adjust the depth of parallelism of roller 18 after screw loosening, to ensure abrasive band tensioner,
Prevent sideslip.
Semiaxis 28 myopia, one 1/3 fan-shaped axis on turntable 13, axis center install bushing in the axial direction
29, bushing 29 is made of wear-resistant material.
Turntable clump weight 20 is mounted on turntable 13, and imbalance is caused for balancing various parts on turntable 13.
Abrasive band 26 is closed endless abrasive belt, and outer surface has abrasive grain, inner surface not to have abrasive grain.
In use, metal wire rod 30 passes through the bushing 29 on semiaxis 28 successively, main shaft 2 is passed through, is again passed through on semiaxis 28
Bushing 29,30 intimate surface contact of abrasive band 26 and metal wire rod, with main motor 6 rotation drive main shaft 2, turntable 13 rotation
Turn, derusting polishing is integrally carried out to 30 circumference of metal wire rod, with the startup of abrasive band motor 12, drives idler 8, drive roll 17
Rotation, the final metal wire rod 30 for driving abrasive band 26 on drive roll 17, adjustment roller 18, semiaxis 28 move, and abrasive band 26 is made to grind
Damage is uniform.
Claims (10)
1. a kind of efficient metal wire rod abrasive band rust remover, it is characterised in that：It includes the gear-box (1) being arranged on belt sander,
The output shaft of gear-box is an air-cored axis as belt sander main shaft (2), belt sander main shaft (2), is passed through for metal wire rod (30)；Tooth
Input shaft (3) the installation input belt wheel (5) of roller box, input belt wheel (5) are driven by main motor (6) by belt (7)；In belt sander
Two idlers (8) and turntable (13) are symmetrically installed on main shaft (2), each idler (8) one end setting belt grooves (9) are another
Belt is arranged in belt grooves (9) for end setting gear (10), and belt (11) is driven by abrasive band motor (12) and is driven, gear (10) and
Active roller gear (14) on turntable (13) matches.
2. efficient metal wire rod according to claim 1 abrasive band rust remover, it is characterised in that：In turntable (13) and rack
Babinet has the gap between (15), and the length of belt (11) is more than turntable (13) outer diameter, is equipped with sealing at gap when normal work
It covers (16).
3. efficient metal wire rod according to claim 1 abrasive band rust remover, it is characterised in that：Active roller gear (14) is light
Matter wear-resistant material.
4. efficient metal wire rod according to claim 1 abrasive band rust remover, it is characterised in that：It is installed actively on turntable (13)
Roller (17), drive roll (17) are mounted on driving shaft (21), and driving shaft (21) is mounted on by bearing on turntable (13), driving shaft
(21) one end installation active roller gear (14), the other end install Auxiliary support holder (22), middle section installation master by bearing
Dynamic roller (17).
5. efficient metal wire rod according to claim 4 abrasive band rust remover, it is characterised in that：Drive roll (17) uses lightweight
Wear-resistant material makes and cure process is done in outer surface, is hollow-core construction inside drive roll (17), is hollow inside driving shaft (21)
Structure.
6. efficient metal wire rod according to claim 4 abrasive band rust remover, it is characterised in that：Turntable passes through bias on (13)
Axis (23) mounting and adjusting roller (18), eccentric shaft (23) one end setting adjustment roller fixed seat (24), one end are installed by bearing and are assisted
Supporting support (22), middle section mounting and adjusting roller (18), adjustment roller (18) are returned around the fixation axle center (25) of eccentric shaft (23)
Turn, for installing abrasive band (26) and adapting to the length of abrasive band (26).
7. efficient metal wire rod according to claim 6 abrasive band rust remover, it is characterised in that：Close to adjustment roller fixed seat
(24) nearby installation clump weight (27), the clump weight (27) are used for adjusting the mass centre of adjustment roller (18), make its mass centre
On the center line of eccentric shaft (23) fixed axle center (25).
8. efficient metal wire rod according to claim 4 abrasive band rust remover, it is characterised in that：In Auxiliary support holder (22)
Elongated slot (33), the interior setting-up eccentricity wheel (31) of elongated slot (33), after screw loosening is arranged in upper mounting and adjusting pedestal (32), adjusting seat (32)
Rotation eccentric wheel (31) finely tunes the depth of parallelism of drive roll (17) and adjustment roller (18).
9. efficient metal wire rod according to claim 1 abrasive band rust remover, it is characterised in that：The outside both ends of turntable (13)
Semiaxis (28) is installed, semiaxis (28) is a fan-shaped axis, and axis center installs bushing (29) in the axial direction, and bushing (29) is by resistance to
Mill material is made.
10. efficient metal wire rod according to claim 1 abrasive band rust remover, it is characterised in that：Installation turns on turntable (13)
Disk clump weight (20).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721546113.7U CN207629801U (en) | 2017-11-20 | 2017-11-20 | A kind of efficient metal wire rod abrasive band rust remover |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721546113.7U CN207629801U (en) | 2017-11-20 | 2017-11-20 | A kind of efficient metal wire rod abrasive band rust remover |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207629801U true CN207629801U (en) | 2018-07-20 |
Family
ID=62856635
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721546113.7U Active CN207629801U (en) | 2017-11-20 | 2017-11-20 | A kind of efficient metal wire rod abrasive band rust remover |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207629801U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109434636A (en) * | 2018-12-28 | 2019-03-08 | 无锡常欣科技股份有限公司 | Steel wire rust removing machine |
| CN109434681A (en) * | 2018-12-28 | 2019-03-08 | 无锡常欣科技股份有限公司 | The rotating-table apparatus of rust remover |
| CN112828745A (en) * | 2021-01-11 | 2021-05-25 | 宋换娜 | Wire rod deruster of various metal wire rods of self-adaptation |
-
2017
- 2017-11-20 CN CN201721546113.7U patent/CN207629801U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109434636A (en) * | 2018-12-28 | 2019-03-08 | 无锡常欣科技股份有限公司 | Steel wire rust removing machine |
| CN109434681A (en) * | 2018-12-28 | 2019-03-08 | 无锡常欣科技股份有限公司 | The rotating-table apparatus of rust remover |
| CN112828745A (en) * | 2021-01-11 | 2021-05-25 | 宋换娜 | Wire rod deruster of various metal wire rods of self-adaptation |
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