CN207615922U - Welding machine with Remote Diagnosis System and its system - Google Patents
Welding machine with Remote Diagnosis System and its system Download PDFInfo
- Publication number
- CN207615922U CN207615922U CN201721028012.0U CN201721028012U CN207615922U CN 207615922 U CN207615922 U CN 207615922U CN 201721028012 U CN201721028012 U CN 201721028012U CN 207615922 U CN207615922 U CN 207615922U
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- welding machine
- microcontroller
- remote diagnosis
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
Abstract
The utility model discloses a kind of welding machine and its system with Remote Diagnosis System, including welder body, welder body includes power conversion module, welding gun, control module, data monitoring module and wireless communication module, control module includes microcontroller and the drive module that works for driving power conversion module, power conversion module is connected with welding gun, drive module and data monitoring modular are connected with power conversion module respectively, and drive module, data monitoring module and wireless communication module are connected with microcontroller respectively.When welding machine breaks down, can butt welding machine carry out remote diagnosis and simple repair process, the case where avoiding maintenance personal from taking a long time and carrying out simplified overhauling, enable maintenance personal that the time is effectively arranged to repair the welding machine for catastrophe failure occur, so as to improve the validity and promptness of repair.
Description
Technical field
The utility model is related to welding machine field, especially a kind of welding machine and its system with Remote Diagnosis System.
Background technology
Currently, aluminium welding machine on the market is widely used in the weld of the various products with aluminum or aluminum alloy material
Reason.Traditional aluminium welding machine is all often an independent equipment, and working condition and running parameter etc. can directly be applied silent
The parameter recognized needs to carry out manual setting by user according to practical operation；But when aluminium welding machine breaks down, due to user
Aluminium welding machine is unfamiliar with, therefore is not aware that how to carry out equipment reparation, therefore user often can notify when a failure occurs
Producer appoints maintenance personal to repair.It takes pubic transport or drives to go at user to aluminium when maintenance personal takes a long time
Welding machine is detected, and in the case of only needing the reparation that aluminium welding machine can be completed in simple process, can waste maintenance personal
Turnaround time is unfavorable for effective arrangement of the maintenance personal to the time, or even can influence the aluminium welding machine for catastrophe failure occur to other
On-call maintenance.
Utility model content
To solve the above problems, the purpose of this utility model is to provide a kind of welding machine with Remote Diagnosis System and its
System, when welding machine breaks down, can butt welding machine carry out remote diagnosis and simple repair process, avoid maintenance personal from spending length
Time and the case where carry out simplified overhauling so that maintenance personal can effectively arrange the time to there is the progress of the welding machine of catastrophe failure
Repair, so as to improve the validity and promptness of repair.
Technical solution used by the invention for solving the technical problem is：
Welding machine with Remote Diagnosis System, including welder body, welder body include for alternating current is converted into can
The power conversion module of electric energy applied to soldering, is used for into line number the welding gun for converting electrical current into welding thermal energy
According to the control module of processing, the data monitoring module for monitoring operation data and for the data monitored by wirelessly passing
Defeated mode uploads to the wireless communication module of cloud server, and control module includes microcontroller and is used for driving power modulus of conversion
The drive module that block works, power conversion module are connected with welding gun, drive module and data monitoring modular respectively with electricity
Source conversion module is connected, and drive module, data monitoring module and wireless communication module are connected with microcontroller respectively.
Further, power conversion module includes level-one rectifier, level-one inverter, two level rectifier and two level inverter,
Level-one rectifier, level-one inverter, two level rectifier, two level inverter and welding gun are sequentially connected, drive module respectively with level-one
Inverter is connected with two level inverter, data monitoring module respectively with level-one rectifier, two level rectifier and two level inverter
It is connected.
Further, data monitoring module includes current detection module, voltage detection module, current feedback detection module and electricity
Feedback detection module, current detection module and voltage detection module is pressed to be connected to the input terminal and microcontroller of level-one rectifier
Between, current feedback detection module is connected between the output end and microcontroller of two level rectifier, and Voltage Feedback detection module connects
It is connected between the output end and microcontroller of two level inverter.
Further, data monitoring module further includes the temperature detecting module for detecting operating temperature, temperature detecting module
It is connected with microcontroller.
Further, data monitoring module further includes the gas concentration detection module of the concentration for detecting protective gas, gas
Bulk concentration detection module is connected with microcontroller.
Further, wireless communication module includes one or more in 3G/4G communication modules, WIFI module and bluetooth module
It is a.
Further, welder body further includes the instruction input module for being connected with microcontroller and being used to be conveniently operated, instruction
Input module includes touching liquid-crystal display screen and/or operation button.
Further, the system of welding machine of a kind of application with Remote Diagnosis System, further includes for storing and forwarding by nothing
The cloud server for the operation data that line communication module sends over and carry out data query and parameter newer end for facilitating
End device, terminal installation are provided with information choice module and use for obtaining operation data from microcontroller or cloud server
In the parameter execution module of update operation data.
The utility model has the beneficial effects that：Welding machine with Remote Diagnosis System and its system, power conversion module energy
Enough electric energy for alternating current being converted into low-voltage and high-current, and electric energy then can be converted to energy by welding gun by the form moment of electric arc
The thermal energy of enough molten aluminums or aluminum alloy materials, to realize the welding function of welding machine；Drive module in control module, Neng Gouyou
Effect driving power conversion module works, to enable power conversion module that alternating current is accurately converted into meet electric current and electricity
The electric energy of pressure request avoids welding gun from influencing welding effect because electric current is too small and welding gun is avoided to be influenced because voltage is excessive
Service life；Data monitoring module can monitor the running parameter of power conversion module in real time, and be stored temporarily in microcontroller
Among, and microcontroller then in the time interval of setting running parameter by radio communication module upload to cloud server it
In stored；In addition, microcontroller can be stored in list according to the running parameter to be come by data monitoring module transfer and script
Standard parameter in piece machine is compared, and when running parameter does not meet the requirement of standard parameter, microcontroller is the running parameter
It labeled as data exception signal, and uploads in cloud server, when maintenance personal remotely accesses high in the clouds by terminal installation
Server and when finding the data exception signal, you can a pair running parameter corresponding with the data exception signal confirms, from
And enabling the working condition of maintenance personal's remote diagnosis welding machine so that maintenance personal can predefine solution, if
Failure can be when system reset etc. be operated and is repaired, maintenance personal's remote reset welding machine, if failure can not lead to
It crosses system reset and repairs, maintenance personal goes to scene to carry out timely maintenance process again.Therefore, the utility model with long-range
The welding machine and its system of diagnostic function, maintenance personal can butt welding machine carry out remote diagnosis and simple repair process, avoid repairing
The case where personnel take a long time and carry out simplified overhauling so that maintenance personal effectively can arrange the time to there is catastrophe failure
Welding machine repair, so as to improve the validity and promptness of repair.
Description of the drawings
The utility model is described in further detail with example below in conjunction with the accompanying drawings.
Fig. 1 is the welding machine of the utility model and its schematic diagram of system；
Fig. 2 is the schematic diagram of the welding machine of the utility model.
Specific implementation mode
- Fig. 2 referring to Fig.1, the welding machine with Remote Diagnosis System of the utility model, including welder body 10, welding machine sheet
Body 10 includes for alternating current to be converted into can be applied to the power conversion module 1 of the electric energy of soldering, electric energy is used to turn
Change the welding gun 2 for welding thermal energy, the control module for carrying out data processing, the data monitoring module for monitoring operation data into
With the wireless communication module 5 for the data monitored being uploaded to by way of wireless transmission cloud server, mould is controlled
Block includes microcontroller 31 and the drive module 32 that works for driving power conversion module 1, power conversion module 1 and welding gun
2 are connected, and drive module 32 and data monitoring modular are connected with power conversion module 1 respectively, drive module 32, data monitoring
Module and wireless communication module 5 are connected with microcontroller 31 respectively.
Specifically, referring to Fig.1, power conversion module 1 can be converted into alternating current the electric energy of low-voltage and high-current, and welding gun
2 can be converted to electric energy by the form moment of electric arc the thermal energy for capableing of molten aluminum or aluminum alloy materials, to realize weldering
The welding function of machine；Drive module 32 in control module can effectively driving power conversion module 1 work, to make
Power conversion module 1 can accurately be converted into alternating current meeting the electric energy of electric current and voltage request, avoid welding gun 2 because of electric current mistake
It is small and influence welding effect and welding gun 2 is avoided to influence service life because voltage is excessive；Data monitoring module can be real-time
The running parameter for monitoring power conversion module 1, and is stored temporarily among microcontroller 31, and microcontroller 31 then setting when
Between be spaced in running parameter, module 5 is uploaded among cloud server and is stored by radio communication；In addition, microcontroller 31
It can be carried out according to the running parameter to be come by data monitoring module transfer and the standard parameter being stored in originally in microcontroller 31
Compare, when running parameter does not meet the requirement of standard parameter, which is labeled as data exception signal by microcontroller 31,
And upload in cloud server, when maintenance personal remotely accesses cloud server by terminal installation and finds that the data are different
When regular signal, you can a pair running parameter corresponding with the data exception signal confirms, to keep maintenance personal long-range
Diagnose the working condition of welding machine so that maintenance personal can predefine solution, if failure can pass through system reset
When being repaired Deng operation, maintenance personal's remote reset welding machine, if failure can not be repaired by system reset, repair
Personnel go to scene to carry out timely maintenance process again.Therefore, the welding machine with Remote Diagnosis System of the utility model and its it is
System, maintenance personal can butt welding machine carry out remote diagnosis and simple repair process, avoid maintenance personal from taking a long time and carry out
The case where simplified overhauling so that maintenance personal can effectively arrange the time to repair the welding machine for catastrophe failure occur, to
The validity and promptness of repair can be improved.
Wherein, referring to Fig.1, power conversion module 1 includes level-one rectifier 11, level-one inverter 12, two level rectifier 13
With two level inverter 14, level-one rectifier 11, level-one inverter 12, two level rectifier 13, two level inverter 14 and welding gun 2 are successively
Connection, drive module 32 is connected with level-one inverter 12 and two level inverter 14 respectively, data monitoring module respectively with level-one
Rectifier 11, two level rectifier 13 are connected with two level inverter 14.Specifically, the electric main of 220V passes through level-one rectifier
11 are converted to more smooth DC power supply, are then transmitted among level-one inverter 12, in the driving effect of drive module 32
Under, be converted to the low-tension supply of time level-one, then, the low-tension supply be input among two level rectifier 13 carry out it is secondary whole
Stream, the electric energy for the high current low-voltage for meeting welding requirements is converted to finally by two level inverter 14, and the electric energy is then welding
The thermal energy for capableing of molten aluminum or aluminum alloy materials is converted under the action of rifle 2 by the form moment of electric arc.By level-one rectification
The electric main of the effect of device 11 and two level rectifier 13,220V can be converted into the smoothly DC power supply without spike, to
It can ensure the power requirement of welding；And the alternating current of 220V passes through the effect of level-one inverter 12 and two level inverter 14, it can
It is converted into the power supply of high current low-voltage step by step, the use needs of welding machine can not only be met, and can avoid disposable
A wide range of voltage conversion and the high energy consumption issues brought.
Wherein, referring to Fig.1, data monitoring module includes current detection module 41, voltage detection module 42, current feedback inspection
It surveys module 43 and Voltage Feedback detection module 44, current detection module 41 and voltage detection module 42 is connected to level-one rectification
Between the input terminal and microcontroller 31 of device 11, current feedback detection module 43 is connected to the output end and monolithic of two level rectifier 13
Between machine 31, Voltage Feedback detection module 44 is connected between the output end of two level inverter 14 and microcontroller 31.Specifically, electric
Stream detection module 41 and voltage detection module 42 can detect the current value and voltage value of welding machine input terminal, current feedback inspection respectively
The current value and voltage value of welding terminal can be detected respectively by surveying module 43 and Voltage Feedback detection module 44, and these electric currents
Value and voltage value can be temporarily stored in microcontroller 31, to be compared with the standard parameter being stored in originally in microcontroller 31
Compared with, standard parameter tool there are one value range, if it is actually detected to running parameter fall into the value range among, illustrate the work
It is normal to make parameter, otherwise, the running parameter is abnormal, and microcontroller 31 exports a data abnormal signal.Then, microcontroller 31
It can module 5 be transferred to cloud server by radio communication the running parameter of the exception and corresponding data exception signal
It being preserved among 7 so that maintenance personal can find the reason of welding machine breaks down in time by cloud server 7, to
The timely butt welding machine of maintenance personal is repaired.
Wherein, referring to Fig.1, data monitoring module further includes the temperature detecting module 45 for detecting operating temperature, temperature
Detection module 45 is connected with microcontroller 31, in addition, data monitoring module further includes the gas of the concentration for detecting protective gas
Bulk concentration detection module 46, gas concentration detection module 46 are connected with microcontroller 31.Specifically, temperature detecting module 45 is gentle
Bulk concentration detection module 46 can distinguish the operating temperature of butt welding machine and the gas concentration of protective gas carries out effective inspection in real time
It surveys.Protective gas is mainly argon gas, can avoid welding when generate the ill effects such as stomata and impurity, and can remove aluminium or
Oxidation film on aluminum alloy materials, to improve the efficiency of welding.
Wherein, referring to Fig.1, wireless communication module 5 includes one in 3G/4G communication modules, WIFI module and bluetooth module
It is a or multiple.Specifically, the welding machine of the utility model can be wirelessly transferred using various ways, to will not with cloud
End server 7 goes wrong when carrying out data transmission.WIFI module and bluetooth module disclosure satisfy that the signal of short distance passes
It is defeated, and the signal transmission of remote even overlength distance can be satisfied in 3G/4G communication modules, therefore, maintenance personal being capable of root
Different modes is selected to carry out data transmission according to actual positional distance.
Wherein ,-Fig. 2 welder bodies 10 further include the instruction for being connected with microcontroller 31 and being used to be conveniently operated referring to Fig.1
Input module 6, instruction input module 6 include touching liquid-crystal display screen and/or operation button.Specifically, user can pass through finger
6 butt welding machine of input module is enabled to carry out the setting of working condition, to make welding machine disclosure satisfy that the use needs of user.
- Fig. 2 referring to Fig.1, a kind of system of welding machine of the application with Remote Diagnosis System, further includes for storing and forwarding
The cloud server 7 of the operation data sended over by wireless communication module 5 and carry out data query and parameter more for facilitating
New terminal installation 8, terminal installation 8 are provided with the information for obtaining operation data from microcontroller 31 or cloud server 7
Selecting module 81 and parameter execution module 82 for updating operation data.Specifically, terminal installation 8 is not limited to a certain tool
The mobile device of body, can be smart mobile phone, specially with the matching used intelligent terminal of the welding machine of the utility model, tablet computer
Or the mobile devices such as laptop computer.Beyond the clouds under the mating reaction of server 7 and terminal installation 8, reality that can be in butt welding machine
Operating parameter is timely and effectively monitored.When user has found that welding machine breaks down, user contacts maintenance personal and repairs,
At this point, in order to improve the promptness and high efficiency of repair, maintenance personal passes through the information choice module that is set in terminal installation 8
81 selections are stored in the operating parameter in cloud server 7, when maintenance personal receives in terminal installation 8 by cloud server
After 7 operating parameters transmitted, maintenance personal is compared analysis according to these parameters, when the analysis result of maintenance personal is
When restoring the normal work of welding machine by capable of being operated by resetting, maintenance personal's directly update modification among terminal installation 8 is transported
Row parameter, and by being operated to parameter execution module 82, updating, modified operating parameter is right by cloud server 7
The real time execution parameter of welding machine carries out long-range update modification, at this point, welding machine can be restarted, and the welding machine after restarting then can be extensive
Therefore multiple normal work carries out remote diagnosis and repair by butt welding machine, can dramatically save maintenance personal and come circuit
On time.When by reset operation can not solve the failure problems of welding machine when, maintenance personal just need to go at user into
Row repair.When maintenance personal reaches at user, maintenance personal reads the current operation number of welding machine first with terminal installation 8
According at this point, maintenance personal can select to read the operating parameter being stored in cloud server 7 simultaneously, when terminal installation 8 is effective
After obtaining operating parameter, maintenance personal analyzes and determines these parameters, to find out the position of failure generation, to big
Positioning of the maintenance personal to abort situation is improved greatly, to substantially increase the promptness and high efficiency of repair.
Be above to the utility model it is preferable implementation illustrated, but the utility model be not limited to it is above-mentioned
Embodiment, those skilled in the art can also make various be equal without departing from the spirit of the present invention
Deformation is replaced, these equivalent deformations or replacement are all contained in the application claim limited range.
Claims (7)
1. the welding machine with Remote Diagnosis System, it is characterised in that：Including welder body (10), the welder body (10) includes
For alternating current to be converted into can be applied to the power conversion module (1) of the electric energy of soldering, for converting electrical current into weldering
Connect the welding gun (2) of thermal energy, the control module for carrying out data processing, data monitoring module and use for monitoring operation data
In the wireless communication module (5) for the data monitored being uploaded to by way of wireless transmission cloud server, the control
Module includes microcontroller (31) and the drive module (32) for driving the power conversion module (1) to work, the electricity
Source conversion module (1) is connected with welding gun (2), and the drive module (32) and data monitoring modular are converted with the power supply respectively
Module (1) is connected, the drive module (32), data monitoring module and wireless communication module (5) respectively with the microcontroller
(31) it is connected；The power conversion module (1) includes level-one rectifier (11), level-one inverter (12), two level rectifier
(13) and two level inverter (14), the level-one rectifier (11), level-one inverter (12), two level rectifier (13), two level are inverse
Become device (14) and welding gun (2) be sequentially connected, the drive module (32) respectively with the level-one inverter (12) and two level inversion
Device (14) is connected, and the data monitoring module is inverse with the level-one rectifier (11), two level rectifier (13) and two level respectively
Become device (14) to be connected.
2. the welding machine according to claim 1 with Remote Diagnosis System, it is characterised in that：The data monitoring module packet
Include current detection module (41), voltage detection module (42), current feedback detection module (43) and Voltage Feedback detection module
(44), the current detection module (41) and voltage detection module (42) are connected to the input of the level-one rectifier (11)
Between end and the microcontroller (31), the current feedback detection module (43) is connected to the output of the two level rectifier (13)
Between end and the microcontroller (31), the Voltage Feedback detection module (44) is connected to the output of the two level inverter (14)
Between end and the microcontroller (31).
3. the welding machine according to claim 2 with Remote Diagnosis System, it is characterised in that：The data monitoring module is also
Include for detecting the temperature detecting module of operating temperature (45), the temperature detecting module (45) and the microcontroller (31) phase
Connection.
4. the welding machine according to claim 2 or 3 with Remote Diagnosis System, it is characterised in that：The data monitoring mould
Block further includes the gas concentration detection module (46) of the concentration for detecting protective gas, the gas concentration detection module (46)
It is connected with the microcontroller (31).
5. according to any welding machines with Remote Diagnosis System of claim 1-3, it is characterised in that：The channel radio
Believe that module (5) includes one or more of 3G/4G communication modules, WIFI module and bluetooth module.
6. the welding machine according to claim 5 with Remote Diagnosis System, it is characterised in that：The welder body (10) is also
Include the instruction input module (6) for being connected with the microcontroller (31) and being used to be conveniently operated, described instruction input module (6)
Including touching liquid-crystal display screen and/or operation button.
7. the system of any welding machines with Remote Diagnosis System of application claim 1-6, it is characterised in that：Also wrap
It includes for storing and forwarding the cloud server (7) of the operation data sended over by the wireless communication module (5) and be used for
Facilitate and carry out data query and the newer terminal installation of parameter (8), the terminal installation (8) is provided with for from the microcontroller
(31) or in cloud server (7) it obtains the information choice module (81) of operation data and the parameter for updating operation data is held
Row module (82).
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721028012.0U CN207615922U (en) | 2017-08-16 | 2017-08-16 | Welding machine with Remote Diagnosis System and its system |
| PCT/CN2017/112815 WO2019033606A1 (en) | 2017-08-16 | 2017-11-24 | Welding machine with remote diagnosis function and system thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721028012.0U CN207615922U (en) | 2017-08-16 | 2017-08-16 | Welding machine with Remote Diagnosis System and its system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207615922U true CN207615922U (en) | 2018-07-17 |
Family
ID=62817906
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721028012.0U Active CN207615922U (en) | 2017-08-16 | 2017-08-16 | Welding machine with Remote Diagnosis System and its system |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN207615922U (en) |
| WO (1) | WO2019033606A1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113894479A (en) * | 2021-11-12 | 2022-01-07 | 谈新江 | Welding current wireless control system of short-distance welding machine and using method thereof |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102463426A (en) * | 2010-11-09 | 2012-05-23 | 西安众智惠泽光电科技有限公司 | Electric welding machine with automatic tracking function |
| CN102699920B (en) * | 2012-06-07 | 2015-03-25 | 中国东方电气集团有限公司 | Control system of fully driven compound adsorption type crawling robot |
| KR101392039B1 (en) * | 2012-06-08 | 2014-05-07 | 이병모 | Welding Apparatus and Control Method Therefor |
| AT514655B1 (en) * | 2013-08-05 | 2020-04-15 | Fronius Int Gmbh | Welding device with assistance system |
| CN104607762A (en) * | 2013-11-05 | 2015-05-13 | 西安扩力机电科技有限公司 | Underwater welding wireless monitoring system |
| CN205464896U (en) * | 2016-03-03 | 2016-08-17 | 中车青岛四方机车车辆股份有限公司 | Welding electric control system |
-
2017
- 2017-08-16 CN CN201721028012.0U patent/CN207615922U/en active Active
- 2017-11-24 WO PCT/CN2017/112815 patent/WO2019033606A1/en active Application Filing
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113894479A (en) * | 2021-11-12 | 2022-01-07 | 谈新江 | Welding current wireless control system of short-distance welding machine and using method thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2019033606A1 (en) | 2019-02-21 |
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