CN207605661U - A kind of agitating device - Google Patents
A kind of agitating device Download PDFInfo
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- CN207605661U CN207605661U CN201721447606.5U CN201721447606U CN207605661U CN 207605661 U CN207605661 U CN 207605661U CN 201721447606 U CN201721447606 U CN 201721447606U CN 207605661 U CN207605661 U CN 207605661U
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Abstract
The utility model discloses a kind of agitating devices, including carrying ontology, lifting unit and agitating unit;The bottom of the carrying ontology is equipped with the carrying platform that can be used for needing the material of preposition processing to be carried;The lifting unit is arranged on the carrying ontology;The agitating unit is arranged on the lifting unit, and positioned at the upside of the carrying platform;The agitating unit can be realized relative to the carrying platform and be lifted, with to needing the material of preposition processing to be stirred under the action of the lifting unit.It can be realized by the agitating unit 4 of lifting to needing the material of preposition processing to be stirred, compared to for artificial stirring, it can ensure consistency and adequacy, for the operation of similar electronic component embedding, it can effectively ensure that operation quality, prevent the properties of product problem caused by material does not carry out preposition processing or preposition processing is bad.
Description
Technical field
The utility model is related to mixing equipment field, more particularly to it is a kind of can be at the stirring of Self-leveling glue to low viscosity
Manage device.
Background technology
Electron pouring sealant type is very more currently on the market, has epoxy resin embedding adhesive, polyurethane using at most most common
Casting glue, organic silicon potting adhesive are mainly used for bonding, sealing, embedding and the coating protection of electronic component;And casting glue is not
Belong to liquid before solidification, there is mobility, in order to which waterproof and dampproof, dust-proof, insulation, heat conduction, close can be played after so that it is cured
Envelope, anticorrosion, heatproof, it is shockproof the effects that, it will usually add corresponding filler, such as aluminium oxide, wollastonite powder in casting glue, add
Phenomena such as having added the casting glue of corresponding filler that will lead to precipitation, layering by transporting and storing for a long time, especially to sizing material
It will aggravate its precipitation, lamination after heating, this makes Electronic Components Manufacturing manufacturer using before casting glue, needing pair
The sizing material for transporting or being stored in warehouse too long for a long time carries out preposition processing so that size composition is uniform, so as to after hardening
Can have corresponding effect;And most of preposition processing method is used after manually being stirred to it at present, can thus be deposited
In following deficiency:1. artificial stirring is difficult the consistency and adequacy being kept stirring;2. being unable to heat pre-treatment, glue can not be protected
Best mobility is held, glue permeates in unfavorable subsequent potting process, even if Heat artificially has good mobility, due to
It can aggravate to precipitate and be layered so that sizing material consistency and adequacy are more uncontrollable;3. can not deaeration processing, may inside glue
There are bubbles, are impacted to subsequent metering, proportioning, and bladdery glue embedding can cause part to be put to interiors of products
Electrical initiation voltage is low, strikes sparks between line and punctures product, is difficult to keep the optimum physical state of sizing material in this way, automation is set
It also is difficult to realize continuous production for standby.
The disclosure of background above technology contents is only used for inventive concept and the technical solution that auxiliary understands the utility model,
The prior art for not necessarily belonging to present patent application shows the above in the Shen of present patent application in no tangible proof
In the case of please having disclosed day, above-mentioned background technology should not be taken to the novelty and creativeness of evaluation the application.
Invention content
The utility model aim is to propose a kind of agitating device, to solve above-mentioned artificial stirring band of the existing technology
The technical problem come.
For this purpose, the utility model proposes a kind of agitating device, including carrying ontology, lifting unit and agitating unit;It is described
The bottom of carrying ontology is equipped with the carrying platform that can be used for needing the material of preposition processing to be carried;The lifting unit setting
On the carrying ontology;The agitating unit is arranged on the lifting unit, and positioned at the upside of the carrying platform;Institute
Agitating unit is stated under the action of the lifting unit, can realize and lift relative to the carrying platform, with to needing preposition processing
Material be stirred.
Preferably, the agitating device includes the deaeration unit for vacuum defoamation, and the deaeration unit includes that bottom is opened
The deaerator of mouth and the vacuum pump being connected to the cavity of the deaerator, the deaeration bottom of the barrel can be sealed with the carrying platform
Cooperation;The stirring blade of the agitating unit is provided in the cavity of the deaerator, the stirring driving of the agitating unit is set
It sets in the outside of the deaerator, the stirring is drivingly connected the stirring blade.
Preferably, the deaerator is equipped with the first heating unit, and first heating unit can be to the object of the preposition processing of need
Material carries out surrounding heating;Insulating layer is equipped between first heating unit and the deaerator.
Preferably, it is provided with the second heating unit on the carrying platform, it can be to needing the material of preposition processing to carry out bottom
Heating.
Preferably, the stirring blade of the agitating unit is double helical-ribbon type stirring blades, including the first ribbon, the second ribbon
And connecting rod, the first and second ribbons are connected by the connecting rod with the shaft of the stirring blade.
Preferably, the agitating device includes liquid level temperature detecting unit, liquid level and temperature for detecting material in real time
State.
Preferably, the agitating device includes material transferring unit, described for transferring out the preposition material handled well
It is used outside agitating device.
Preferably, the agitating device includes pressure release unit, for the negative pressure state in deaerator described in removal.
Preferably, the agitating device includes control unit, for controlling the agitating device.
Preferably, the agitating device includes mirror unit, for observing material situation.
The advantageous effect that the utility model is compared with the prior art includes:It can be realized by the agitating unit 4 of lifting to needing
The material of preposition processing is stirred, compared to for artificial stirring, it is ensured that consistency and adequacy, to similar electronics member
For the operation of device embedding, operation quality can effectively ensure that, prevent from not carrying out preposition processing or preposition processing not due to material
Properties of product problem caused by good, during operation, agitating device can always be stirred material, until material
It has used so that during entire effect, the consistency and adequacy of material are met, and overcoming artificial stirring can not connect
The shortcomings that continuous stirring, multiple stirring is avoided, manpower and materials are saved, substantially increases production efficiency.
Description of the drawings
Fig. 1 is the schematic diagram of agitating device when agitating unit rises in specific embodiment of the present invention one;
Fig. 2 is the schematic diagram of agitating device when agitating unit lands in specific embodiment of the present invention one.
Fig. 3 is the stereogram of double helix stirring blade in specific embodiment of the present invention two and three.
Fig. 4 is the side view of agitating device in specific embodiment of the present invention two and three.
Fig. 5 is the vertical view of agitating device in specific embodiment of the present invention two and three.
Fig. 6 is the stereogram of agitating device when agitating unit rises in specific embodiment of the present invention two and three.
Fig. 7 is the stereogram of agitating device when agitating unit lands in specific embodiment of the present invention two and three.
Specific implementation mode
It is the accurate definition of the hereinafter technical term by appearance below for ease of accurate understanding:
With reference to embodiment and compares attached drawing the utility model is described in further detail.It should be emphasized that
It is that following the description is only exemplary, rather than in order to limit the scope of the utility model and its application.
With reference to the following drawings, non-limiting and nonexcludability embodiment will be described, wherein identical reference numeral indicates
Identical component, unless stated otherwise.
Embodiment one:
As shown in Figure 1, agitating device includes carrying ontology 2, lifting unit 3 and agitating unit 4;Carry the bottom of ontology 2
Equipped with the carrying platform 21 that can be used for carrying the material of the preposition processing of need, need the material filling of preposition processing in Raw material pail
In 4, which can be placed on carrying platform 21;The setting of lifting unit 3 is on carrying ontology 2;Agitating unit 4 is arranged
On lifting unit 3, and positioned at the upside of carrying platform 21;Agitating unit 4, can be relative to holding under the action of lifting unit 3
Carrying platform 21 realizes lifting, with to needing the material of preposition processing to be stirred.
Material in the present embodiment in Raw material pail 4 is electron pouring sealant, belongs to liquid, has mobility, in order to make it
Can be played after solidification waterproof and dampproof, dust-proof, insulation, heat conduction, sealing, anticorrosion, heatproof, it is shockproof the effects that, be added to corresponding
Filler, the electron pouring sealant in Raw material pail 4 after transporting or standing storage for a long time, will lead to precipitation, layering
Phenomena such as, it cannot directly use, before being potted to electronic component, need phenomena such as preposition processing is to eliminate precipitation, layering.
In some alternative embodiments of the present embodiment, the material in Raw material pail 4 can need the material of preposition processing with other.
Raw material pail 4 can be 5 gallons or 55 gallon metal buckets, can also be other specifications.
In the present embodiment, lifting unit 3 can be pneumatic type or electrodynamic type, and the guiding mechanism of 3 both sides of lifting unit is channel steel,
And longitudinally guiding wheel and guide roller are installed on the inside of channel steel, to play guiding role, compound rolling is mounted with inside directive wheel
Wheel bearing can keep elevating mechanism that can be vertically moved up or down, will not control and swing when lifting in this way, be similar to fork truck
Up-down mode.
It carries 2 bottom of ontology and uses channel steel, junction whole soldering makes whole, and has reserved corresponding fork
Vehicle carries position, is convenient for the transport and carrying of equipment;
The raw material being stirred is used for the ease of realizing, is provided with material transferring unit 5, is used for preposition processing
Good material transfers out to be used outside agitating device, and material transferring unit 5 can be by the material transferring in Raw material pail 4 to downstream
In the stock bucket of production link, it can be not necessarily to be conveyed again after shutting down by material transferring unit 5, when there is material in Raw material pail
When, it can stir always;
In 5 transmission process of material transferring unit, the material in Raw material pail 4 will be reduced slowly, in order to detect object in Raw material pail
Liquid level unit 6 can be arranged in the service condition of material, and liquid level unit 6 is preferably using capacitance level transducer, it can be achieved that good measurement
Precision, liquid level unit 6 can be arranged to other sensors, such as ultrasonic liquid level sensor and floating ball type liquid level sensor, floating ball
Formula liquid level sensor will lose reaction when material viscosity is bigger, can not use, because basic just can not float, fit
The occasion low for material viscosity;Ultrasonic liquid level sensor is bigger by the characteristic and liquid fluctuating of material, because of ratio of precision
It is poor, about 10% or so, so requiring small occasion suitable for accuracy of detection.Liquid level sensor can monitor the use of material in real time
Situation has the function of low liquid level warning using field calibration, i.e. percentages show.
Meanwhile control unit 7 can be arranged in the present embodiment, for controlling agitating device work, control unit 7 can be arranged
It carries on ontology 2, can also be arranged elsewhere, can be wired control, or wireless control, in the present embodiment,
Control unit 7 is preferably PLC+ touch screens or PC+ display control modes, has record and communication function, can produce and believe with MES
Breathization manages systematic connection communication.Control unit 7 can control lifting unit 3 action, the start and stop of agitating unit 4 and other
If the material of material transferring unit 5 conveys, the processing etc. of liquid level information.
The course of work:
Such as Fig. 1 to Fig. 2, operating personnel are transported to raw material from agitating device from warehouse, and Raw material pail 4 is placed on processing
Designated position on device, after being in place, agitating unit 4 is just begun to decline, and is stirred to raw material, and sets requirement is reached
Afterwards, Raw material pail 4 can in stock bucket transferring raw material, after use, agitating unit 4 rises raw material immediately-until top, operator
Member takes the charging basket used away, re-replaces new raw material.
As shown in figure 3, the agitating unit 4 of the present embodiment includes stirring driving 41 and stirring blade, stirring blade are double
Helical-ribbon type stirring blade, including the first ribbon 42, the second ribbon 43 and connecting rod 44, the first and second ribbons pass through connecting rod 44
It is connected with the shaft 45 of stirring blade, realizes and the lateral stirring of material and longitudinal direction are stirred, glue is enable to be stirred in bottom cycle
It mixes and so that glue is flowed from bottom to top along stirring blade by intermediate double helical-ribbon type blades, realize cycle up and down, make object
The density of material keeps homogeneity, and stirring driving 41 can be electro-motor, air motor or hydraulic motor.The one of the present embodiment
In a little alternative embodiments, stirring blade can also use anchor formula stirring blade, disk pusher, preferably double helical-ribbon type paddles
Piece, mixing effect is more preferable, because horizontal and vertical stirring can be realized.
The present embodiment can be realized by the agitating unit 4 of lifting to needing the material of preposition processing to be stirred, and be compared and people
For work stirring, it is ensured that consistency and adequacy can effectively ensure that work for the operation of similar electronic component embedding
Industry quality prevents the properties of product problem caused by material does not carry out preposition processing or preposition processing is bad, the mistake of operation
Cheng Zhong, agitating device can always be stirred material, until material has used so that during entire effect, object
The consistency and adequacy of material are met, and are overcome the shortcomings that artificial stirring can not continuously stir, are avoided multiple stirring, save
Manpower and materials have been saved, production efficiency is substantially increased.
After double helical-ribbon type stirring blades, horizontal and vertical stirring can be carried out to material, for comparing general stirring,
It can guarantee that the density of material keeps homogeneity.
Embodiment two:
The difference between this embodiment and the first embodiment lies in as shown in figure 4, the agitating device of the present embodiment includes being used for vacuum
The deaeration unit of deaeration, deaeration unit include the deaerator 81 of bottom opening and the vacuum pump that is connected to the cavity of deaerator 81
82,81 bottom of deaerator can be sealed with carrying platform 21 to be coordinated;The paddle of agitating unit 4 is provided in the cavity of deaerator 81
The stirring driving 41 of piece, agitating unit 4 is arranged in the outside of deaerator 81,41 connection stirring blade of stirring driving.
The present embodiment can make Raw material pail 4 when work keep negative pressure state, can not be born very because the bucket wall of Raw material pail 4 is too thin
Pressure when empty deaeration, so must increase deaerator 81 in the outside of Raw material pail 4, vacuum pump 82 passes through hose with deaerator 81
Link forms deaeration unit;
Preferably, as shown in fig. 6, being additionally provided with pressure release unit 9 in the present embodiment on deaerator 81, it is used for removal deaeration
Negative pressure state in bucket 81,81 bottom of deaerator can be sealed cooperation with carrying platform 21 and be realized using sealing ring 13, sealing ring 13
It is embedded on carrying platform 21 and deaerator.
For the ease of observing the service condition of material, as shown in figure 5, mirror unit 11 is provided on deaerator 81, this
In embodiment, which can be LED illumination visor, and there are illumination functions, personnel easy to operation to detect by an unaided eye, when
So, those skilled in the art should know, in some alternative embodiments of the present embodiment, can also use other kinds of regard
Visor window is arranged for example, if interior lighting is good in mirror, and in the present embodiment, mirror unit 11 is arranged in deaerator 81
Top can also be arranged in other positions in some alternative embodiments of the present embodiment, e.g., 81 ladle body of deaerator.
The course of work:
As shown in Figure 6 to 7, compared with embodiment one, agitating unit 4 declines together with deaerator 81, when deaerator 81
When palette carrying platform 21, just raw material is stirred and deaeration is handled, after reaching sets requirement, Raw material pail 4 can be past standby
Transferring raw material in charging basket, after use, by 9 pressure release of pressure release unit, agitating unit 4 and deaerator 81 rise raw material immediately-straight
To top, operating personnel take the charging basket used away, re-replace new raw material.
The present embodiment is compared carries out deaeration for artificial stirring with embodiment one while realizing stirring
May, this is that artificial stirring cannot achieve, and the form of deaeration combines the setting form of preposition processing to make and is correspondingly improved,
It is further added by a realization deaeration of deaerator 81 using in 4 outside of Raw material pail, rather than directly carries out deaeration using Raw material pail 4,
With overcome the bucket wall of Raw material pail 4 too it is thin can not bear vacuum defoamation when stress problems;Additional increased deaerator 81 and stirring
Unit 4 is set together, and can together realize and rise and fall with agitating unit 4 under the action of lifting unit 3, the bottom of deaerator 81
Opening, can entangle Raw material pail 4, and 81 bottom of deaerator can be sealed with carrying platform 21 to be coordinated, it is ensured that internal sealing ring
Border.
Embodiment three:
The difference between the present embodiment and the second embodiment lies in that the deaerator 81 of the agitating device of the present embodiment is equipped with the first heating
Unit (not shown), the first heating unit can be to needing the material of preposition processing to carry out surrounding heating;First heating unit with
Insulating layer (not shown) is equipped between deaerator 81.
First heating unit can be that electromagnetic radiation heating or high frequency radiation are heated, and be arranged first on deaerator 81
Heating unit can heat the ladle body of Raw material pail 4;
The setting that heating unit is carried out directly on deaerator 81, can be combined together setting by heating, stirring and deaeration
On lifting unit 3, whole device is realized when needing to carry out preposition processing, is carried out at the same time heating and deaeration processing, is being not required to
When carrying out preposition processing, entire heating unit, agitating unit 4 and deaeration unit are risen;Meanwhile setting adds on deaerator 81
Hot cell can realize that the circumferential direction to the Raw material pail 4 in being wrapped in heats, to realize uniform heating.
As shown in fig. 6, in order to accomplish more uniform heating, it is preferred that using the shape of bottom-heated+ladle body heating
The second heating unit 12 is arranged in formula on carrying platform 21, can be to needing the material of preposition processing to carry out bottom-heated.Bottom adds
The heating of heat+ladle body can will more uniform heating;Second heating unit 12 equally can be electromagnetic radiation heating or high
Radio-frequency radiation is heated.
First heating unit and the second heating unit 12 can set corresponding temperature according to actual needs, have high/low temperature limit
Function processed is not in without heat and superheating phenomenon.
In order to detect the temperature of material in real time, the temperature unit for detecting temperature is provided on liquid level unit 6
(not shown), liquid level unit 6+ temperature units are liquid level temperature detecting unit, can detect the liquid level and temperature of material in real time
Degree state, temperature unit preferably use PT100 temperature sensors, PT100 temperature sensors to be integrated on liquid level unit 6, PT100
Temperature sensor is compared and other temperature sensors, high certainty of measurement, performance stabilization, the wherein measuring accuracy of platinum resistance thermometer sensor,
It is highest, it is not only widely used in industrial thermometric, and is made into the station meter of standard.The liquid level temperature detection of integrated form
Unit volume is small, and setting is convenient, and entire agitating device is simple in structure, does not influence the normal work of agitating unit 4, adapts to complexity
Operating mode.Certainly occasion not high in required precision, temperature sensor may be other sensors.
The course of work:
As shown in Figure 6 to 7, compared with embodiment two, agitating unit 4 declines together with deaerator 81, when deaerator 81
When palette carrying platform 21, just raw material is stirred, heat and deaeration processing, heating added using bottom-heated+ladle body
Heat ensures mobility, eliminates layering and precipitation by stirring, the bubble inside glue is eliminated in deaeration;It is former after reaching sets requirement
Charging basket 4 can toward stock bucket in transferring raw material, raw material after use, by 9 pressure release of pressure release unit, agitating unit 4 and deaerator 81
Rise immediately-until the charging basket used is taken at top, operating personnel away, re-replace new raw material.
The present embodiment is realized in embodiment two or embodiment one on the basis of being stirred using agitating device, can be into one
It walks to needing the material of preposition processing to heat, for casting glue, heating can aggravate its precipitation, lamination, knot
It closes stirring power and overcomes the problems, such as this, by being heated on the basis of stirring, even if can if its precipitation, lamination can be aggravated
To be overcome by unartificial stirring, so as to keep the raw material for carrying out operation that there is good mobility, facilitate subsequent
Metering, proportioning, and avoid bladdery glue embedding to interiors of products.
In the present embodiment, mixing time and speed, deaeration vacuum degree and heating temperature are all that can be set in control unit 7
It is fixed, it is preferred that in order to make Raw material pail 4 be accurately placed on carrying platform 21, can be examined installation position on carrying platform 21
Survey sensor, only when control unit 7 detects that Raw material pail 4 is located at correct position by position-detection sensor, equipment
It could work normally;Liquid level unit 6 detects do not expect after, equipment can alarm-and stop the functions such as stirring-heating-deaeration.
It would be recognized by those skilled in the art that it is possible to make numerous accommodations to above description, so embodiment is only
For describing one or more particular implementations.
Although having been described and describing the example embodiment for being counted as the utility model, those skilled in the art will be bright
In vain, it can be variously modified and is replaced, without departing from the spirit of the utility model.It is repaiied furthermore it is possible to make many
Change so that specific condition to be fitted to the religious doctrine of the utility model, without departing from the utility model central concept described here.
So the utility model is not only restricted to specific embodiment disclosed here, but the utility model may further include belonging to this practicality
All embodiments and its equivalent of novel range.
Claims (10)
1. a kind of agitating device, it is characterised in that:Including carrying ontology, lifting unit and agitating unit;The carrying ontology
Bottom is equipped with the carrying platform that can be used for needing the material of preposition processing to be carried;The lifting unit is arranged in the carrying
On ontology;The agitating unit is arranged on the lifting unit, and positioned at the upside of the carrying platform;The agitating unit
Under the action of the lifting unit, it can realize and lift relative to the carrying platform, with to needing the material of preposition processing to carry out
Stirring.
2. agitating device as described in claim 1, it is characterised in that:The agitating device includes the deaeration for vacuum defoamation
Unit, the deaeration unit include the deaerator of bottom opening and the vacuum pump that is connected to the cavity of the deaerator, described de-
It steeps bottom of the barrel and can be sealed with the carrying platform and coordinated;The paddle of the agitating unit is provided in the cavity of the deaerator
The stirring driving of piece, the agitating unit is arranged in the outside of the deaerator, and the stirring is drivingly connected the stirring blade.
3. agitating device as claimed in claim 2, it is characterised in that:The deaerator is equipped with the first heating unit, and described the
One heating unit can be to needing the material of preposition processing to carry out surrounding heating;It is set between first heating unit and the deaerator
There is insulating layer.
4. agitating device as claimed in claim 1,2 or 3, it is characterised in that:The second heating is provided on the carrying platform
Unit, can be to needing the material of preposition processing to carry out bottom-heated.
5. agitating device as described in claim 1, it is characterised in that:The stirring blade of the agitating unit is that double helical-ribbon types stir
Blade is mixed, including the first ribbon, the second ribbon and connecting rod, the first and second ribbons pass through the connecting rod and the paddle
The shaft of piece is connected.
6. agitating device as claimed in claim 4, it is characterised in that:The agitating device includes liquid level temperature detecting unit,
Liquid level for detecting material in real time and state of temperature.
7. agitating device as described in claim 1, it is characterised in that:The agitating device includes material transferring unit, is used for
The preposition material handled well is transferred out and is used outside the agitating device.
8. agitating device as claimed in claim 2, it is characterised in that:The agitating device includes pressure release unit, is used for removal
Negative pressure state in the deaerator.
9. agitating device as described in claim 1, it is characterised in that:The agitating device includes control unit, for controlling
The agitating device.
10. agitating device as described in claim 1, it is characterised in that:The agitating device includes mirror unit, for observing
Material situation.
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CN201721447606.5U CN207605661U (en) | 2017-11-02 | 2017-11-02 | A kind of agitating device |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107596986A (en) * | 2017-11-02 | 2018-01-19 | 深圳市欣音达科技有限公司 | A kind of agitating device |
CN109333855A (en) * | 2018-12-03 | 2019-02-15 | 宁波优禾新材料科技有限公司 | A kind of mixing apparatus for Masterbatch production |
-
2017
- 2017-11-02 CN CN201721447606.5U patent/CN207605661U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107596986A (en) * | 2017-11-02 | 2018-01-19 | 深圳市欣音达科技有限公司 | A kind of agitating device |
CN109333855A (en) * | 2018-12-03 | 2019-02-15 | 宁波优禾新材料科技有限公司 | A kind of mixing apparatus for Masterbatch production |
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Address after: 518100 2F, workshop 42, Xingye 1st Road, Fenghuang community, Fuyong street, Bao'an District, Shenzhen City, Guangdong Province Patentee after: SHENZHEN XETAR TECHNOLOGY Co.,Ltd. Address before: 518102 Guangdong city of Shenzhen province Baoan District Xixiang Development Zone, West Baoan Huaye deep Industrial Zone No. 1 building fourth A zone Patentee before: SHENZHEN XETAR TECHNOLOGY Co.,Ltd. |