CN211283696U - Thick fluid filling system - Google Patents

Thick fluid filling system Download PDF

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Publication number
CN211283696U
CN211283696U CN201921529690.4U CN201921529690U CN211283696U CN 211283696 U CN211283696 U CN 211283696U CN 201921529690 U CN201921529690 U CN 201921529690U CN 211283696 U CN211283696 U CN 211283696U
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container
filling
limit detection
assembly
flow
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何静
张昌凡
张勇
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Hunan University of Technology
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Hunan University of Technology
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Abstract

The utility model relates to a liquid material filling technical field, concretely relates to dense fluid filling system, include: the control module is used for controlling the filling device, the conveying device and the detection device; wherein the filling device is adapted to fill a liquid material into a container; the conveying device is suitable for conveying the container filled with the liquid material to the detection device; the detection device is suitable for detecting the filling flow of the liquid material in the container; the thick fluid filling system of the utility model can detect the liquid flow in the container filled with liquid through the filling device through the detection device, realize the monitoring of the filling flow and improve the filling quality; meanwhile, the flow detection mechanism adopted by the thick fluid filling system cannot be influenced by the viscosity of the liquid, and the detection precision of the liquid level of the liquid is high.

Description

Thick fluid filling system
Technical Field
The utility model belongs to the technical field of the liquid material filling, concretely relates to dense fluid filling system.
Background
At present, in the field of liquid filling, in order to ensure filling quality, monitoring of filling flow is very necessary, and in order to improve filling efficiency, an electromagnetic flowmeter or a weighing sensor is generally adopted for flow detection to measure flow. The former is usually directed at small-volume filling products, and the latter is directed at large-volume filling, and they are very good to the rolling accuracy and filling speed's of non-viscosity and little viscosity fluid effect, however, in view of thick fluid inherent attribute and the defect scheduling problem that detection equipment exists, make detection equipment such as flowmeter to thick fluid filling effect very unstable, can see at present that most small-volume filling in the market all measures the flow with the flowmeter, but this equipment is required to filling fluid viscosity, and the stability of filling flow measurement can be seriously influenced if viscosity is too big, its concrete performance is as follows:
(1) when the electromagnetic flowmeter is used for metering, the tube body must be completely filled with the flowing material, but because the high-viscosity fluid is easy to generate bubbles in the filling process, once the bubbles flow through the flowmeter tube body, the material in the tube body is in a non-filled state, so that the measured material quality is actually larger than the material actually flowing through, and serious errors are caused.
(2) In addition, when the flow meter measures highly viscous liquid, the measuring electrode and the inner wall of the flow meter pipe can form material adhesion after the flow meter is used for a certain time, and the measurement error of the flow meter can be increased after the flow meter forms a certain thickness.
(3) Although the weighing type filling has high precision and is not influenced by the temperature and the viscosity of the material, the production speed is limited because the weighing type filling is carried out by a liquid self-flowing mode, and the filling consistency of each filling head is different along with the temperature and the viscosity of the material and needs to be continuously adjusted. Furthermore, since most thick pastes and thick food products are small-volume packaged products, the use of a weighing-type filling is obviously not suitable.
Therefore, it is necessary to develop a new flow stability detection device.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a dense fluid filling system.
In order to solve the technical problem, the utility model provides a dense fluid filling system, include: the control module is used for controlling the filling device, the conveying device and the detection device; wherein the filling device is adapted to fill a liquid material into a container; the conveying device is suitable for conveying the container filled with the liquid material to the detection device; and the detection device is suitable for detecting the filling flow of the liquid material in the container.
Further, the filling device includes: the device comprises a material tank, a material nozzle, a material pipe and a material nozzle driving mechanism; one end of the material pipe is connected with the charging bucket, and the other end of the material pipe extends into the material nozzle; the material pipe is provided with an electromagnetic valve; when liquid materials need to be filled, the control module is suitable for controlling the material nozzle driving mechanism to drive the material nozzle to move downwards, so that the discharging end of the material nozzle extends into the opening of the container; and the control module is suitable for controlling the electromagnetic valve to be opened, so that the liquid material in the material tank flows into the material nozzle through the material pipe and then flows into the container.
Further, the nozzle drive mechanism includes: the driving cylinder, the first sliding assembly and the connecting plate are arranged on the connecting plate; the material nozzle is connected with the first sliding assembly through the connecting plate; the driving cylinder is positioned on a cylinder base; and the driving cylinder is suitable for driving the first sliding assembly to move downwards so as to drive the material nozzle to move downwards through the connecting plate.
Further, the first slide assembly includes: the first sliding block and a first vertical sliding rail are matched with the first sliding block; wherein the connecting plate is connected with the first sliding block; two ends of the first vertical slide rail are respectively provided with a first limiting block; and the driving cylinder is suitable for driving the first sliding block to move downwards along the first vertical sliding rail, so that the connecting plate is driven to move downwards.
Further, the thick fluid filling system further includes: the grabbing device is positioned at the detection device and connected with the control module; when the detection device detects that the filling flow of the liquid material in the container is lower than the standard filling flow, the gripping device is suitable for gripping the container and moving the container to a station to be supplemented; and when the detection device detects that the liquid material filling flow in the container is higher than the standard filling flow, the gripping device is suitable for gripping the container and moving the container to a removing station.
Further, the detection device includes: the flow detection mechanism and the lifting driving mechanism; when the container filled with the liquid material is conveyed to the detection device, the control module is suitable for controlling the lifting driving mechanism to move downwards, and driving the flow detection mechanism to move downwards to a preset position so as to detect the filling flow of the liquid material in the container.
Further, the flow rate detection mechanism includes: the device comprises a base, a T-shaped connecting rod, a floater, an installation cover, a lower limit detection assembly and an upper limit detection assembly, wherein the lower limit detection assembly and the upper limit detection assembly are connected with the control module; wherein the base is connected with the lifting driving mechanism; the T-shaped connecting rod penetrates through the base and is limited on the base through the horizontal part of the T-shaped connecting rod; the floater is connected with the lower end of the T-shaped connecting rod; the mounting cover is positioned above the base; the upper limit detection assembly and the lower limit detection assembly are both positioned on the side wall of the mounting cover, and the upper limit detection assembly is positioned above the lower limit detection assembly; when the filling flow of the liquid material in the container needs to be detected, the lifting driving mechanism is suitable for driving the base to move downwards to a preset position so as to detect the filling flow according to the triggering condition of the upper limit detection assembly and the lower limit detection assembly; if the upper limit detection assembly and the lower limit detection assembly are not triggered, the control module controls the gripping device to grip the container and moves the container to a station to be supplemented; if the upper limit detection assembly and the lower limit detection assembly are triggered, the control module controls the gripping device to grip the container and move the container to a rejection station; and if the lower limit detection assembly is triggered and the upper limit detection assembly is not triggered, the control module controls the conveying device to convey the container to a subsequent capping station.
Furthermore, the upper limit detection component and the lower limit detection component both adopt photoelectric detection switches.
Further, the lift drive mechanism includes: the lifting driving cylinder and the second sliding assembly; wherein the base is connected to the second sliding assembly; and the lifting driving cylinder is suitable for driving the second sliding assembly to move downwards so as to drive the base to move downwards to a preset position.
Further, the second slide assembly includes: the second sliding block and a second vertical sliding rail matched with the second sliding block; wherein the base is connected with the second sliding block; two ends of the second vertical slide rail are respectively provided with a second limiting block; and the lifting driving cylinder is suitable for driving the second sliding block to move downwards along the second vertical sliding rail, so that the base is driven to move downwards to a preset position.
The utility model has the advantages that the thick fluid filling system can detect the liquid flow in the container filled with liquid through the filling device through the detection device, realize the monitoring of the filling flow and improve the filling quality; meanwhile, the flow detection mechanism adopted by the thick fluid filling system cannot be influenced by the viscosity of the liquid, and the detection precision of the liquid level of the liquid is high.
Additional features and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. The objectives and other advantages of the invention will be realized and attained by the structure particularly pointed out in the written description and claims hereof as well as the appended drawings.
In order to make the aforementioned and other objects, features and advantages of the present invention comprehensible, preferred embodiments accompanied with figures are described in detail below.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the embodiments or the technical solutions in the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
The present invention will be further explained with reference to the drawings and examples.
Fig. 1 is a schematic structural diagram of the thick fluid filling system of the present invention (the grabbing device is omitted);
fig. 2 is a schematic structural diagram of the filling flow of the thick fluid filling system of the present invention being normal;
fig. 3 is a schematic structural diagram of the thick fluid filling system of the present invention with insufficient filling flow;
fig. 4 is a schematic view of the structure of the thick fluid filling system of the present invention, which is overweight in filling flow.
Wherein:
the filling device 10, the charging bucket 11, the material nozzle 12, the material pipe 13, the electromagnetic valve 14, the first slider 15, the first vertical slide rail 16, the connecting plate 17, the first limiting block 18, the driving cylinder 19, the cylinder base 190, the conveying device 20, the detection device 30, the base 31, the T-shaped connecting rod 32, the floater 33, the mounting cover 34, the lower limit detection assembly 35, the upper limit detection assembly 36, the second slider 37, the second vertical slide rail 38, the second limiting block 380, the lifting driving cylinder 39, the container 40 and the panel rack 50.
Detailed Description
To make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and obviously, the described embodiments are some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Examples
As shown in fig. 1, the present embodiment provides a thick fluid filling system, including: the control module is used for controlling the filling device 10, the conveying device 20 and the detection device 30; wherein the filling device 10 is adapted to fill a liquid material into a container 40; the conveying device 20 is suitable for conveying the container filled with the liquid material to the detection device 30; and said detection means 30 are adapted to detect the filling flow rate of the liquid material inside the container.
Specifically, the dense fluid filling system of this embodiment can detect the liquid material flow in the container that has the liquid material through filling device 10 filling through detection device 30, realizes the control to the filling flow, improves filling quality.
Specifically, the control module, the filling device 10, the conveying device 20 and the detecting device 30 are all located on a panel rack 50; the control module is for example but not limited to a PLC control module; it should be noted that, in the present application, the structure of the conveying device is not modified, and an existing device capable of conveying containers is adopted, for example, a conveying chain conveying device, a conveying belt conveying device, or the like is adopted.
Further, the filling device 10 includes: the device comprises a charging bucket 11, a charging nozzle 12, a material pipe 13 and a charging nozzle driving mechanism; one end of the material pipe 13 is connected with the charging bucket 11, and the other end of the material pipe extends into the charging nozzle 12; the material pipe 13 is provided with an electromagnetic valve 14; when liquid materials need to be filled, the control module is suitable for controlling the material nozzle driving mechanism to drive the material nozzle 12 to move downwards, so that the discharging end of the material nozzle 12 extends into the opening of the container; and the control module is suitable for controlling the electromagnetic valve 14 to be opened, so that the liquid in the material tank 11 flows into the material nozzle 12 through the material pipe 13 and then flows into the container 40.
Specifically, the bucket 11 is located on top of the panel frame 50.
Further, the nozzle drive mechanism includes: a driving cylinder 19, a first sliding assembly and a connecting plate 17; wherein the nozzle 12 is connected with the first sliding assembly through the connecting plate 17; the driving cylinder 19 is positioned on a cylinder base 190; and the driving cylinder 19 is suitable for driving the first sliding assembly to move downwards so as to drive the material nozzle 12 to move downwards through the connecting plate 17.
Specifically, the driving cylinder 19 is connected with the control module; the piston rod of the drive cylinder 19 is connected to the first slide assembly.
Further, the first slide assembly includes: a first sliding block 15 and a first vertical sliding rail 16 matched with the first sliding block 15; wherein said connecting plate 17 is connected to said first slider 15; two ends of the first vertical slide rail 16 are provided with first limit blocks 18; and the driving cylinder 19 is adapted to drive the first sliding block 15 to move downwards along the first vertical sliding rail 16, so as to drive the connecting plate 17 to move downwards.
Specifically, the driving cylinder 19 is connected to the first slider 15.
Further, the thick fluid filling system further includes: the grabbing device is positioned at the detection device and connected with the control module; when the detection device detects that the filling flow of the liquid material in the container is lower than the standard filling flow, the gripping device is suitable for gripping the container and moving the container to a station to be supplemented; and when the detection device detects that the liquid material filling flow in the container is higher than the standard filling flow, the gripping device is suitable for gripping the container and moving the container to a removing station.
Specifically, it should be noted that, the structure of the gripping device is not improved, and the existing device capable of realizing gripping and moving actions is adopted, for example, a manipulator is adopted; this viscous fluid filling flow detecting system can carry out classification to the container of different irritate material flows through grabbing device, for example snatchs the container that will be less than standard filling flow to the feed supplement station, carries out the feed supplement, or snatchs the container that will be higher than standard filling flow to rejecting the station to improve filling quality.
Further, the detection device 30 includes: the flow detection mechanism and the lifting driving mechanism; when the container filled with the liquid material is conveyed to the detection device 30, the control module is adapted to control the lifting driving mechanism to move downwards, so as to drive the flow detection mechanism to move downwards to a preset position, so as to detect the filling flow of the liquid material in the container.
Further, the flow rate detection mechanism includes: the device comprises a base 31, a T-shaped connecting rod 32, a floater 33, a mounting cover 34, and a lower limit detection component 35 and an upper limit detection component 36 which are connected with the control module; wherein the base 31 is connected with the lifting driving mechanism; the T-shaped connecting rod 32 penetrates through the base 31 and is limited on the base 31 through the horizontal part of the T-shaped connecting rod 32; the floater 33 is connected with the lower end of the T-shaped connecting rod 32; the mounting cover 34 is located above the base 31; the upper limit detection component and the lower limit detection component are both positioned on the side wall of the mounting cover 34, and the upper limit detection component 36 is positioned above the lower limit detection component 35; when the filling flow of the liquid material in the container needs to be detected, the lifting driving mechanism is suitable for driving the base 31 to move downwards to a preset position so as to detect the filling flow according to the triggering condition of the upper limit detection assembly and the lower limit detection assembly, namely if the upper limit detection assembly and the lower limit detection assembly are not triggered, the control module controls the gripping device to grip the container and move the container to a station to be supplemented; if the upper limit detection assembly and the lower limit detection assembly are triggered, the control module controls the gripping device to grip the container and move the container to a rejection station; and if the lower limit detection assembly 35 is triggered and the upper limit detection assembly 36 is not triggered, the control module controls the conveying device 20 to convey the container 40 to a subsequent capping station.
Specifically, the distance that the base 31 needs to move downwards is set according to the standard filling flow rate required in the container, as shown in fig. 2, if the liquid filling flow rate in the current container reaches the standard filling flow rate, when the base 31 moves downwards to the preset position, the float 33 floats on the liquid level of the liquid and the float 33 moves upwards under the buoyancy of the liquid, so that the upper end of the T-shaped connecting rod 32 is located between the upper limit detection component and the lower limit detection component, that is, the lower limit detection component 35 is triggered, and the upper limit detection component 36 is not triggered.
Specifically, as shown in fig. 3, if the liquid filling flow rate in the current container does not reach the standard filling flow rate, when the base 31 moves downward to the preset position, the float 33 does not float on the liquid level of the liquid, or the float 33 floats on the liquid level of the liquid but does not drive the T-shaped link 32 to move, or the float 33 floats on the liquid level of the liquid but drives the T-shaped link 32 to move but the upper end of the T-shaped link 32 does not move up to the lower limit detection assembly 35, that is, neither of the upper limit detection assembly nor the lower limit detection assembly is triggered.
Specifically, as shown in fig. 4, if the liquid filling flow rate in the current container exceeds the standard filling flow rate, when the base 31 moves downward to the preset position, the float 33 floats on the liquid level of the liquid and the float 33 moves upward under the buoyancy of the liquid, so that the upper end of the T-shaped connecting rod 32 moves upward to the upper limit detection assembly 36 or above the upper limit detection assembly 36, that is, both the upper limit detection assembly and the lower limit detection assembly are triggered.
Specifically, the trigger condition of upper and lower limit detection subassembly is passed through to this embodiment, can judge the liquid material filling flow condition in the container, and because float 33 floats on the liquid level in this embodiment, consequently can not receive the viscosity influence of liquid material, and is high to the detection precision of liquid material liquid level.
Furthermore, the upper limit detection component and the lower limit detection component both adopt photoelectric detection switches.
Further, the lift drive mechanism includes: a lifting driving cylinder 39 and a second sliding assembly; wherein the base 31 is connected to the second sliding assembly; and the lifting driving cylinder 39 is adapted to drive the second sliding component to move downwards so as to drive the base 31 to move downwards to a preset position.
Further, the second slide assembly includes: a second sliding block 37 and a second vertical sliding rail 38 matched with the second sliding block 37; wherein said base 31 is connected to said second slider 37; two ends of the second vertical slide rail 38 are provided with second limit blocks 380; and the lifting driving cylinder 39 is adapted to drive the second slider 37 to move downwards along the second vertical slide rail 38, so as to drive the base 31 to move downwards to a preset position.
Specifically, the lifting driving cylinder 39 is connected to the control module, and a piston rod of the lifting driving cylinder 39 is connected to the second slider 37.
In conclusion, the thick fluid filling system can detect the liquid flow in the container filled with the liquid through the filling device through the detection device, so that the filling flow is monitored, and the filling quality is improved; meanwhile, the flow detection mechanism adopted by the thick fluid filling system cannot be influenced by the viscosity of the liquid, and the detection precision of the liquid level of the liquid is high.
In the description of the embodiments of the present invention, unless explicitly stated or limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In light of the foregoing, it will be apparent to those skilled in the art from this disclosure that various changes and modifications can be made without departing from the spirit and scope of the invention. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.

Claims (10)

1. A thick fluid filling system, comprising:
the control module is used for controlling the filling device, the conveying device and the detection device; wherein
The filling device is suitable for filling liquid materials into a container;
the conveying device is suitable for conveying the container filled with the liquid material to the detection device; and
the detection device is suitable for detecting the filling flow of the liquid material in the container.
2. Dense fluid filling system according to claim 1,
the filling device comprises:
the device comprises a material tank, a material nozzle, a material pipe and a material nozzle driving mechanism; wherein
One end of the material pipe is connected with the charging bucket, and the other end of the material pipe extends into the material nozzle;
the material pipe is provided with an electromagnetic valve;
when liquid materials need to be filled, the control module is suitable for controlling the material nozzle driving mechanism to drive the material nozzle to move downwards, so that the discharging end of the material nozzle extends into the opening of the container; and
the control module is suitable for controlling the electromagnetic valve to be opened, so that liquid materials in the material tank flow into the material nozzle through the material pipe and then flow into the container.
3. Dense fluid filling system according to claim 2,
the material nozzle driving mechanism comprises: the driving cylinder, the first sliding assembly and the connecting plate are arranged on the connecting plate; wherein
The material nozzle is connected with the first sliding assembly through the connecting plate;
the driving cylinder is positioned on a cylinder base; and
the driving cylinder is suitable for driving the first sliding assembly to move downwards so as to drive the material nozzle to move downwards through the connecting plate.
4. Dense fluid filling system according to claim 3,
the first slide assembly includes: the first sliding block and a first vertical sliding rail are matched with the first sliding block; wherein
The connecting plate is connected with the first sliding block;
two ends of the first vertical slide rail are respectively provided with a first limiting block; and
the driving cylinder is suitable for driving the first sliding block to move downwards along the first vertical sliding rail, so that the connecting plate is driven to move downwards.
5. Dense fluid filling system according to claim 1,
the thick fluid filling system further includes: the grabbing device is positioned at the detection device and connected with the control module;
when the detection device detects that the filling flow of the liquid material in the container is lower than the standard filling flow, the gripping device is suitable for gripping the container and moving the container to a station to be supplemented; and
when the detection device detects that the liquid material filling flow in the container is higher than the standard filling flow, the gripping device is suitable for gripping the container and moving the container to the removing station.
6. Dense fluid filling system according to claim 5,
the detection device includes: the flow detection mechanism and the lifting driving mechanism; wherein
When the container filled with the liquid material is conveyed to the detection device, the control module is suitable for controlling the lifting driving mechanism to move downwards, and driving the flow detection mechanism to move downwards to a preset position so as to detect the filling flow of the liquid material in the container.
7. Dense fluid filling system according to claim 6,
the flow rate detection mechanism includes:
the device comprises a base, a T-shaped connecting rod, a floater, an installation cover, a lower limit detection assembly and an upper limit detection assembly, wherein the lower limit detection assembly and the upper limit detection assembly are connected with the control module; wherein
The base is connected with the lifting driving mechanism;
the T-shaped connecting rod penetrates through the base and is limited on the base through the horizontal part of the T-shaped connecting rod;
the floater is connected with the lower end of the T-shaped connecting rod;
the mounting cover is positioned above the base;
the upper limit detection assembly and the lower limit detection assembly are both positioned on the side wall of the mounting cover, and the upper limit detection assembly is positioned above the lower limit detection assembly;
when the liquid material filling flow in the container needs to be detected, the lifting driving mechanism is suitable for driving the base to move downwards to a preset position so as to detect the filling flow according to the triggering condition of the upper limit detection assembly and the lower limit detection assembly, namely
If the upper limit detection assembly and the lower limit detection assembly are not triggered, the control module controls the gripping device to grip the container and moves the container to a station to be supplemented;
if the upper limit detection assembly and the lower limit detection assembly are triggered, the control module controls the gripping device to grip the container and move the container to a rejection station; and
if the lower limit detection assembly is triggered and the upper limit detection assembly is not triggered, the control module controls the conveying device to convey the container to a subsequent capping station.
8. Dense fluid filling system according to claim 7,
the upper limit detection component and the lower limit detection component both adopt photoelectric detection switches.
9. Dense fluid filling system according to claim 8,
the lift drive mechanism includes: the lifting driving cylinder and the second sliding assembly; wherein
The base is connected with the second sliding assembly; and
the lifting driving cylinder is suitable for driving the second sliding assembly to move downwards so as to drive the base to move downwards to a preset position.
10. Dense fluid filling system according to claim 9,
the second slide assembly includes: the second sliding block and a second vertical sliding rail matched with the second sliding block; wherein
The base is connected with the second sliding block;
two ends of the second vertical slide rail are respectively provided with a second limiting block; and
the lifting driving cylinder is suitable for driving the second sliding block to move downwards along the second vertical sliding rail, so that the base is driven to move downwards to a preset position.
CN201921529690.4U 2019-09-12 2019-09-12 Thick fluid filling system Active CN211283696U (en)

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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110655028A (en) * 2019-09-12 2020-01-07 湖南工业大学 Thick fluid filling system
CN115231500A (en) * 2022-09-21 2022-10-25 常州市永晨液压科技有限公司 Intelligent production line and working method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110655028A (en) * 2019-09-12 2020-01-07 湖南工业大学 Thick fluid filling system
CN115231500A (en) * 2022-09-21 2022-10-25 常州市永晨液压科技有限公司 Intelligent production line and working method thereof

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