CN102427122B - Acid adding machine for storage battery - Google Patents
Acid adding machine for storage battery Download PDFInfo
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- CN102427122B CN102427122B CN201110403968.5A CN201110403968A CN102427122B CN 102427122 B CN102427122 B CN 102427122B CN 201110403968 A CN201110403968 A CN 201110403968A CN 102427122 B CN102427122 B CN 102427122B
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- acid adding
- acid
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- control case
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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Abstract
The invention relates to an acid adding machine for a storage battery. The acid adding machine comprises a base, a machine body, a first platform, a second platform, a third platform, measuring cups, vacuum tubes and a lifting device, wherein the top of each measuring cup is provided with an acid adding branch tube; each measuring cup is communicated with a corresponding vacuum tube below the measuring cup through an acid conveying branch tube; the bottom of each vacuum tube is connected with a hose; and acid adding nozzles are formed at the bottom of the lifting device. The acid adding machine is characterized in that: the bottom of each measuring cup is provided with an electronic scale in which a hole for a corresponding acid conveying branch tube to pass through is formed; each electronic scale is electrically connected with a program control box arranged on one side of the machine body; each vacuum tube is connected with a vacuumizing hose; a vacuumizing pump is electrically connected with the program control box; and an acid adding valve is arranged on each acid conveying branch tube. The acid adding machine has the advantages that: the volume of acid liquor can be highly accurately measured with small errors, and can be automatically set, and the whole acid adding process can be automatically controlled.
Description
Technical field
The present invention relates to acid adding machine, specifically, relate to a kind of acid adding machine for storage battery.
Background technology
Along with the attention of people to energy-saving and emission-reduction, storage battery is also more and more welcomed by the people.And the acid adding process of storage battery is the key that directly has influence on the important performances such as battery one time length discharge time and service life cycle length.Especially the process of battery pack acid adding, the acid adding process of batteries is at present: batteries is put into an acid adding machine → six acid adding mouth and automatically declined, insert respectively in acid filling mouth on battery → measuring cup measure acid solution → acid solution inject vacuum tube → vacuumize, toward battery acid filling (3-4 times repeatedly) → acid adding mouth automatic-ascending, acid adding process completes.
Above-mentioned measuring cup measures in acid solution process, use be liquid level sensor.Because liquid level when the acid adding in measuring cup can produce fluctuation, can affect the precision that measures acid solution, so that the acid solution amount adding in each battery differs, or even not, have a strong impact on serviceability and the life-span of batteries.In addition, once the amount of utilizing level sensor to measure acid solution is set, be just difficult to change, affect the scope of application of acid adding machine.Therefore, need a kind of new technical scheme to solve above-mentioned technical problem.
Summary of the invention
The object of this invention is to provide a kind of acid adding machine for storage battery, this acid adding machine utilizes high-precision electronic to claim to measure acid solution, measures that precision is high, error is little, and is easy to control and set initial value.
The technical solution used in the present invention is:
A kind of acid adding machine for storage battery, comprise base and be fixed on base upper machine body, described internal body is disposed with the first platform from top to bottom, the second platform and the 3rd platform, between described the first platform and the second platform, be provided with equably several measuring cups, the top of described each measuring cup is provided with the acid adding arm through the first platform, on described the 3rd platform, be provided with the vacuum tube with quantity such as measuring cups, described each measuring cup is all connected by the defeated sour arm vacuum tube corresponding with its below, the top of described every defeated sour arm is the sealed bottom of measuring cup connection corresponding thereto all, the bottom of described every defeated sour arm is the top seal of vacuum tube connection corresponding thereto all, the bottom of described each vacuum tube is all connected with flexible pipe hermetically, on described the 3rd platform, be also provided with lowering or hoisting gear, on the bottom of this lowering or hoisting gear, be provided with the acid adding mouth with quantity such as measuring cups, described each acid adding mouth all flexible pipe is corresponding thereto connected, the bottom of described each measuring cup is provided with electronic scale, in each electronic scale, be provided with the hole of passing for defeated sour arm, described each electronic scale is all electrically connected to the program control case being arranged in body one side, on described each vacuum tube, be all connected with and vacuumize flexible pipe, every vacuumizes flexible pipe and is all connected with the vacuum pumping pump that is arranged on body back, described vacuum pumping pump is electrically connected to program control case, on described every defeated sour arm, be provided with the acid filling valve of being controlled by program control case.
The lower end of described every acid adding arm all extend in its corresponding measuring cup, and upper end is all connected with acid delivering pipeline, on described every acid adding arm, is provided with the acid adding control valve of being controlled by program control case.
On the body of described acid adding mouth below, be provided with batteries positioner, this batteries positioner is electrically connected to program control case.
The bottom of described body is provided with the conveyer belt for transmission batteries, and this conveyer belt drives by transmitting actuator, and described transmission actuator is electrically connected to program control case.
Described lowering or hoisting gear comprises that the pneumatic cylinder, guide post and the fixed mount being connected with pneumatic cylinder, guide post, the described pneumatic cylinder that are fixed on the 3rd platform are electrically connected to program control case.
Described each acid filling valve is all arranged on the inside of its corresponding electronic scale.
The number of described measuring cup is six.
On described program control case, be provided with control flow.
Described every vacuumizes and on flexible pipe, is provided with the control valve that vacuumizes of being controlled by program control case.
Advantage of the present invention is: the acid solution accuracy of measurement that measures in each measuring cup is high, error is little and can set voluntarily, and whole acid adding process implementation automation is controlled; Adopt acid delivering pipeline for acid, than more safe and reliable for acid with pump, reduce the waste of acid solution, cost-saving, reduce discharge; Utilize conveyer belt transmission batteries, realize pipelining operation, enhance productivity, save labour.
Accompanying drawing explanation
Fig. 1 is overall structure schematic diagram of the present invention.
Fig. 2 is the side-looking structural representation of Fig. 1.
Fig. 3 is the plan structure figure of electronic scale of the present invention.
Wherein: 1, base, 2, body, 3, the first platform, 4, the second platform, 5, the 3rd platform, 6, measuring cup, 7, acid adding arm, 8, vacuum tube, 9, defeated sour arm, 10, flexible pipe, 11, lowering or hoisting gear, 12, acid adding mouth, 13, electronic scale, 14, hole, 15, program control case, 16, vacuumize flexible pipe, 17, vacuum pumping pump, 18, acid filling valve, 19, acid delivering pipeline, 20, acid adding control valve, 21, batteries positioner, 22, batteries, 23, conveyer belt, 24, transmit actuator, 25, pneumatic cylinder, 26, guide post, 27, fixed mount, 28, control flow, 29, vacuumize control valve.
Embodiment
As shown in Figure 1 to Figure 3, a kind of acid adding machine for storage battery, comprises base 1 and is fixed on base 1 upper machine body 2.In body 2 inside, be disposed with from top to bottom the first platform 3, the second platform 4 and the 3rd platform 5, between the first platform 3 and the second platform 4, be provided with equably six measuring cups 6, at the top of each measuring cup 6, be provided with the acid adding arm 7 through the first platform, on the 3rd platform 5, be provided with the vacuum tube 8 with quantity such as measuring cups 6.Each measuring cup 6 is all connected by defeated sour arm 9 vacuum tube 8 corresponding with its below, and the top of every defeated sour arm 9 is the sealed bottom of measuring cup 6 connection corresponding thereto all, and the bottom of every defeated sour arm 9 is the top seal of vacuum tube 8 connection corresponding thereto all.Bottom at each vacuum tube 8 is all connected with flexible pipe 10 hermetically, on the 3rd platform 5, is also provided with lowering or hoisting gear 11.This lowering or hoisting gear 11 comprises that the pneumatic cylinder 25, guide post 26 and the fixed mount 27 being connected with pneumatic cylinder 25, guide post 26, the pneumatic cylinder 25 that are fixed on the 3rd platform 5 are electrically connected to program control case 15.On the bottom of fixed mount 27, be provided with the acid adding mouth 12 with quantity such as measuring cups 6, each acid adding mouth 12 all flexible pipe 10 is corresponding thereto connected, on each vacuum tube 8, be all connected with and vacuumize flexible pipe 16, every vacuumizes flexible pipe 16 and is all connected with the vacuum pumping pump 17 that is arranged on body 2 backs, every vacuumize on flexible pipe 16, be provided with by program control case 15, controlled vacuumize control valve 29.Vacuum pumping pump 7 is electrically connected to program control case 15, is provided with the acid filling valve 18 of being controlled by program control case 15 on every defeated sour arm 9.
In order to overcome level sensor, measure the large defect of acid solution error, in the bottom of each measuring cup 6, be provided with electronic scale 13, in each electronic scale 13, be provided with the hole 14 of passing for defeated sour arm 9.Adopt electronic scale 13 to measure the amount of acid solution more accurate., in order to realize automation, control meanwhile, each electronic scale 13 is all electrically connected to the program control case 15 being arranged in body 2 one sides.In addition, in order to improve integrally-built reasonability, each acid filling valve 18 is all arranged on to the inside of its corresponding electronic scale 13, further, can handling and modulability for what improve acid adding machine, on program control case 15, be provided with control flow 28.
In addition, for safety, reasonably utilize space, the lower end of every acid adding arm 7 is all extend in its corresponding measuring cup 6, upper end is all connected with acid delivering pipeline 19, utilize acid delivering pipeline 19 for acid, for the ease of controlling acid adding amount, on every acid adding arm 7, be provided with the acid adding control valve 20 of being controlled by program control case 15 simultaneously.
In order to guarantee that acid adding mouth 12 is properly inserted in the acid filling mouth of storage battery, on body 2 below acid adding mouth 12, be provided with batteries positioner 21, this batteries positioner 21 is electrically connected to program control case 15, further, in order to realize pipelining operation, in the bottom of body 2, be provided with the conveyer belt 23 for transmission batteries 22, this conveyer belt 23 drives by transmitting actuator 24, transmits actuator 24 and is electrically connected to program control case 15.
In use, after power-on, first according to need of production, by control flow 28, set the acid solution amount that measuring cup amount 6 is got, then conveyer belt 23 is sent to batteries positioner 21 places by batteries 22, batteries positioner 21 senses signal and transfers signals to program control case 15, program control case 15 receives after signal processing signals, sends stop signal to transmitting actuator 24, transmits actuator 24 and quits work.The case of program control simultaneously 15 sends actuating signal to pneumatic cylinder 25, and pneumatic cylinder 25 moves and drives acid adding mouth 12 down to move until also sealing in the acid filling mouth of acid adding mouth 12 insertion storage batterys.Then acid adding control valve 20 is opened, start, toward the interior acid adding of measuring cup 6, along with the increasing of acid adding amount, to treat that electronic scale 13 reaches in the upper range of set point, electronic scale 13 issues a signal to program control case 15, is sent the signal of closing acid adding control valve 20 by program control case 15.And then, acid filling valve 18 is opened, and the acid solution in each measuring cup 6 enters in vacuum tube 8, when electronic scale 13 is got back to lower range, send the signal of closing acid filling valve 18, acid filling valve 18 cuts out, and vacuum pumping pump 17 and vacuumize control valve 29 and open starts to vacuumize for the first time, until 3-5 after second, vacuum pumping pump 17 and vacuumize control valve 29 and close, acid filling valve 18 is opened, and starts acid filling for the first time.Until 3-5 after second, vacuum pumping pump 17 and vacuumize control valve 29 and open, start to vacuumize for the second time, until 3-5 after second, vacuum pumping pump 17 and vacuumize control valve 29 and close, acid filling valve 18 is opened, and starts acid filling for the second time, until the acid solution in the slowest vacuum tube 8 of acid filling speed is all injected in storage battery.Until 5-8 after second, program control case 15 sends actuating signal, pneumatic cylinder 25 actions, acid adding mouth 12 rises and playbacks, and then transmission actuator 24 actions, conveyer belt 23 comes into operation, and the batteries that acid filling is completed is transferred to down operation, the batteries 22 for the treatment of acid filling is transferred to batteries positioner 21 places simultaneously and carries out next acid filling process.With this said process that circulates, realize the automatic acid adding pipelining of batteries and produce.
Certainly, the number of times vacuumizing can be set voluntarily according to need of production, and the time at every turn vacuumizing also can be set voluntarily according to need of production.
Claims (6)
1. an acid adding machine for storage battery, comprise base and be fixed on base upper machine body, described internal body is disposed with the first platform from top to bottom, the second platform and the 3rd platform, between described the first platform and the second platform, be provided with equably several measuring cups, the top of described each measuring cup is provided with the acid adding arm through the first platform, on described the 3rd platform, be provided with the vacuum tube with quantity such as measuring cups, described each measuring cup is all connected by the defeated sour arm vacuum tube corresponding with its below, the top of described every defeated sour arm is the sealed bottom of measuring cup connection corresponding thereto all, the bottom of described every defeated sour arm is the top seal of vacuum tube connection corresponding thereto all, the bottom of described each vacuum tube is all connected with flexible pipe hermetically, on described the 3rd platform, be also provided with lowering or hoisting gear, on the bottom of this lowering or hoisting gear, be provided with the acid adding mouth with quantity such as measuring cups, described each acid adding mouth all flexible pipe is corresponding thereto connected, it is characterized in that: the bottom of described each measuring cup is provided with electronic scale, in each electronic scale, be provided with the hole of passing for defeated sour arm, described each electronic scale is all electrically connected to the program control case being arranged in body one side, on described each vacuum tube, be all connected with and vacuumize flexible pipe, every vacuumizes flexible pipe and is all connected with the vacuum pumping pump that is arranged on body back, described vacuum pumping pump is electrically connected to program control case, on described every defeated sour arm, be provided with the acid filling valve of being controlled by program control case, the lower end of described every acid adding arm all extend in its corresponding measuring cup, upper end is all connected with acid delivering pipeline, on described every acid adding arm, be provided with the acid adding control valve of being controlled by program control case, on the body of described acid adding mouth below, be provided with batteries positioner, this batteries positioner is electrically connected to program control case, the bottom of described body is provided with the conveyer belt for transmission batteries, this conveyer belt drives by transmitting actuator, described transmission actuator is electrically connected to program control case.
2. a kind of acid adding machine for storage battery according to claim 1, it is characterized in that: described lowering or hoisting gear comprises that the pneumatic cylinder, guide post and the fixed mount being connected with pneumatic cylinder, guide post, the described pneumatic cylinder that are fixed on the 3rd platform are electrically connected to program control case.
3. a kind of acid adding machine for storage battery according to claim 1, is characterized in that: described each acid filling valve is all arranged on the inside of its corresponding electronic scale.
4. a kind of acid adding machine for storage battery according to claim 1, is characterized in that: the number of described measuring cup is six.
5. a kind of acid adding machine for storage battery according to claim 1, is characterized in that: on described program control case, be provided with control flow.
6. a kind of acid adding machine for storage battery according to claim 1, is characterized in that: described every vacuumizes and on flexible pipe, is provided with the control valve that vacuumizes of being controlled by program control case.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110403968.5A CN102427122B (en) | 2011-12-08 | 2011-12-08 | Acid adding machine for storage battery |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110403968.5A CN102427122B (en) | 2011-12-08 | 2011-12-08 | Acid adding machine for storage battery |
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| Publication Number | Publication Date |
|---|---|
| CN102427122A CN102427122A (en) | 2012-04-25 |
| CN102427122B true CN102427122B (en) | 2014-08-20 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201110403968.5A Active CN102427122B (en) | 2011-12-08 | 2011-12-08 | Acid adding machine for storage battery |
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Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102709513A (en) * | 2012-05-30 | 2012-10-03 | 肇庆理士电源技术有限公司 | Acid addition positioning plate and acid addition positioning device |
| CN105244469B (en) * | 2014-07-31 | 2018-04-10 | 浙江天能电池(江苏)有限公司 | A kind of storage battery acidification device |
| CN106328881A (en) * | 2016-09-28 | 2017-01-11 | 江苏华兴电气科技有限公司 | Acidification mechanism for battery acidification |
| CN106410109B (en) * | 2016-09-28 | 2023-12-01 | 江苏华兴电气科技有限公司 | High-stability battery acid adding equipment |
| CN113745771B (en) * | 2021-09-07 | 2023-10-20 | 深圳市新全汉科技有限公司 | Portable power source adds sour assembly device suitable for assembly line production |
| CN113948830A (en) * | 2021-11-12 | 2022-01-18 | 石家庄正晟自动化设备有限公司 | Full-automatic acid adding and liquid level adjusting detection process and all-in-one machine for storage battery |
| CN114597608B (en) * | 2022-05-09 | 2022-07-22 | 张家港博华新能源机械有限公司 | Automatic acid filling machine for acid filling of storage battery |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2831452Y (en) * | 2005-05-26 | 2006-10-25 | 何勇明 | Computerized automatic acid filler |
| CN201378607Y (en) * | 2009-03-31 | 2010-01-06 | 黄山振龙电源有限公司 | Vacuum acid adding machine |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202495515U (en) * | 2011-12-08 | 2012-10-17 | 江苏苏中电池科技发展有限公司 | Acid addition machine for storage battery |
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2011
- 2011-12-08 CN CN201110403968.5A patent/CN102427122B/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2831452Y (en) * | 2005-05-26 | 2006-10-25 | 何勇明 | Computerized automatic acid filler |
| CN201378607Y (en) * | 2009-03-31 | 2010-01-06 | 黄山振龙电源有限公司 | Vacuum acid adding machine |
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| Publication number | Publication date |
|---|---|
| CN102427122A (en) | 2012-04-25 |
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Address after: 226400 Rudong Road, Rudong Economic Development Zone, Jiangsu, China, No. 1, the Yalu River Road, New District, Nantong Patentee after: JIANGSU HAIBAO BATTERY TECHNOLOGY Co.,Ltd. Address before: 226400 Rudong Road, Rudong Economic Development Zone, Jiangsu, China, No. 1, the Yalu River Road, New District, Nantong Patentee before: JIANGSU SUZHONG BATTERY SCIENCE AND TECHNOLOGY CO.,LTD. |
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Effective date of registration: 20220311 Address after: 226400 No. 118 Yalujiang Road, New Area of Rudong Economic Development Zone, Nantong City, Jiangsu Province Patentee after: Jiangsu Hairui Power Supply Co.,Ltd. Address before: 226400 No. 1 Yalujiang Road, New Area of Rudong Economic Development Zone, Rudong County, Nantong City, Jiangsu Province Patentee before: JIANGSU HAIBAO BATTERY TECHNOLOGY Co.,Ltd. |
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| CP01 | Change in the name or title of a patent holder | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 226400 No. 118 Yalujiang Road, New Area of Rudong Economic Development Zone, Nantong City, Jiangsu Province Patentee after: Jiangsu Haibao New Energy Co.,Ltd. Address before: 226400 No. 118 Yalujiang Road, New Area of Rudong Economic Development Zone, Nantong City, Jiangsu Province Patentee before: Jiangsu Hairui Power Supply Co.,Ltd. |