CN2075959U - Two-way full-automatic high-efficiency machine for making pill - Google Patents

Two-way full-automatic high-efficiency machine for making pill Download PDF

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Publication number
CN2075959U
CN2075959U CN 90221803 CN90221803U CN2075959U CN 2075959 U CN2075959 U CN 2075959U CN 90221803 CN90221803 CN 90221803 CN 90221803 U CN90221803 U CN 90221803U CN 2075959 U CN2075959 U CN 2075959U
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China
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profile
worm
automatic high
pills
high efficiency
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CN 90221803
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Chinese (zh)
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李树林
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Individual
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Individual
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Abstract

The utility model relates to a two-way full-automatic high-efficiency machine for making pills, which adopts a worm gear extruding strips mechanism for two way extruding strips. A speed control and strip transmitting mechanism sends strips through a speed measuring motor, an optic measuring device and a transmitting belt to reach high accurate strip conveying detection and speed control. Thereby, the full automatic production of various water-paste pills, water-honeyed pills, honeyed pills and concentrated pills is realized. A toothed cutter wheel for a cutting and rolling mechanism accomplishes strip cutting and pill rolling at one time through self rotation and reciprocating motion with high efficiency, good quality and high pill-rolling efficiency that reaches 8000 pills per hour. The complete machine has the advantages of reasonably designed transmission part, sealing operation, no noise, not pollution and clean operating environment.

Description

Two-way full-automatic high-efficiency machine for making pill
This utility model is a kind of Chinese medicine pellet processing machine, particularly two-way full automatic high efficiency machine for making pill.
Existing Chinese medicine Device for producing a granulated material, since its when pill to slivering, to send the detection of bar technical process to adjust means relatively poor, thereby can only partly satisfy the requirement of Chinese medicine pill, can't reach the requirement of producing various ball types (watered pill, honeyed pill, water-honeyed pill, concentrated pill etc.), and have that operating noise is big, working environment has dust pollution, the shortcoming that pill speed is low.
This utility model provides a kind of full-automatic, high efficiency, satisfies different pill requirements and quality, and the noiseless again Device for producing a granulated material of no dust pollution simple in structure is to overcome the deficiency of existing Device for producing a granulated material.
Implementation of the present utility model is: this equipment has adopted worm gear extruding set frame structure, speed control and send bar mechanism and the cutting machine structure, realization is from dropping into spice to slivering, send bar, cutting, become the series of process process of ball, wherein the set frame structure adopts the cooperation of worm and wheel, worm-wheel shaft is provided with travelling gear, with on the driven gear shaft that this gear cooperates the feeding turnover panel is housed, worm-wheel shaft is successively with thrust bearing and clutch engagement, clutch matches with spiral promoting shaft, the spiral promoting shaft other end matches with an inboard flap that has garden arc groove, its both sides lead to the medicated strip outlet that is positioned on this mechanism shell, the medicated strip outlet of worm gear extruding set frame structure is speed control afterwards and send bar mechanism, this mechanism has speed measuring motor to be arranged at outside the medicated strip outlet, after the speed measuring motor, be provided with the flash ranging device by the upper-lower position of drug delivery bar, be the medicated strip conveyer belt subsequently, the cutting machine structure is provided with the worm gear of a worm screw and two worm wheel, each worm gear matches with a profile of tooth break bar axle by a ball bearing, end at two profile of tooth break bar axles respectively has a diameter identical, the profile of tooth break bar that rotating speed is opposite, the profile of tooth break bar axle other end matches indirectly with eccentric on the camshaft, also is provided with compression spring and displacement fairlead on the profile of tooth break bar axle.
Through adopting said structure, the rotation of worm gear makes the feeding turnover panel rotate charging by the travelling gear on the worm-wheel shaft in the worm gear extruding set frame structure, simultaneously, spiral promoting shaft is rotated, this moment, spice was subjected to higher propulsive force, form high sliver exporting speed, cover the resistance that garden arc groove has reduced medicated strip owing to be positioned at the bearing of medicated strip outlet area, thereby need not increase feed back chamber and flavoring agent key, also need not reduce sliver exporting speed and can guarantee shaping at the uniform velocity continuously, when medicated strip by speed control and when sending in the bar mechanism speed measuring motor, the rotating speed that speed measuring motor is controlled servomotor timely and accurately by the medicated strip rate signal can guarantee to send the stable of bar, the special circumstances that cause medicated strip to pile up or break when the spice that the set frame structure occurs entering too much or very few (perhaps soft ball is different with hard ball), and speed measuring motor is can't measure the time, the flash ranging device then can in time send the signal controlling servomotor and send bar normal to reach, because this detection means is accurate, the precision height, it is fast that operating mode is adjusted in control, thereby the various ball type (watered pills have been satisfied, honeyed pill, water-honeyed pill, concentrated pill etc.) production requirement.In the cutting machine structure, eccentric rotation, then produce the horizontal reciprocating movement of profile of tooth break bar, and the motion of worm gear, then produce the rotation of profile of tooth break bar, when two profile of tooth break bars are made backward rotation simultaneously and made reverse horizontal reciprocating movement, realize cutting simultaneously and become the ball two procedures, equipment is greatly simplified, and work efficiency significantly improves.
Further narrate below in conjunction with embodiment of the present utility model.
Figure one is the general assembly sketch map of present embodiment, and its structure is: 1. worm gear pushes set frame structure, 2. speed control and feed mechanism, 3. cutting machine structure, 4. hydrojet mechanism, 5. powder feeding mechanism, 6. medicated strip outlet, 7. main motor 8. send the bar belt pulley, 9. cutting belt pulley, 10. universal coupling, 11. servomotors, 12. go out the ball mouth, 13. base, 44. electric-control systems.
Figure two, figure three are speed control and send bar mechanism that it is: 14. speed measuring motors, 15. flash ranging devices, 16. driven pulleys, 17. conveyer belts, 18. drivewheels.
Figure four is worm gear extruding set frame structure sketch map, and it is: 19. feeding turnover panels, 20. straight-tooth gears, 21. worm gears, 22. worm screws, 23. plane thrust bearings, 24. jaw clutches, 25. spiral promoting shafts, 26. flaps.
Figure five is a cutting machine structure sketch map, and it is: 27. profile of tooth break bars, 28. sleeves, 29. the displacement fairlead, 30. conical bearings, 31. worm gears, 32. ball, 33. easy unloading type sleeves, 34. compression springs, 35. the displacement fairlead, 36. pressure heads, 37. bearings, 38. camshaft, 39. the hydrojet cam, 40. Sleeve Roller Chain Wheel, 41. worm screws.
Figure six is for being embedded in the ball bearing cross-sectional structure sketch map in the worm gear (31) in the cutting machine structure, it is: 42. ball bearings, 32. balls, 43. profile of tooth break bar axles.
According to figure one, it is main motor that present embodiment adopts a twin shaft to stretch AC induction motor (7), the power of a realization set frame structure (1) transmits, the other end realizes that the power of cutting action (rolling) in the cutting machine structure (3) transmits, two auxiliary-motors (11) are DC servo motor, finish stranding ball (horizontal reciprocating movement) the power transmission and the speed control of two cover cutting machine structures (3) simultaneously and send the power of bar mechanism (2) to transmit, hydrojet mechanism (4) and powder feeding mechanism be respectively applied for the different property of medicine medicated strip prevent bonding, electric-control system (44) is that a desk-top damage platform is used for electric operation control.
According to figure four, worm gear extruding set frame structure (1) adopts the combination of worm screw (22) and worm gear (21), with 3 straight-tooth gears (20), wherein two straight-tooth gears (20) are driven gear, respectively adorn a feeding turnover panel (19) on its axle, its lead angle of spiral promoting shaft (25) is 20 °, decreasing worm-pitch is 70mm--20mm, and advantage is that volume is big, the pressure height, this axle is an easy-to-release type, promptly an end adopts jaw clutch (24), and the number of teeth is 3 teeth, and it is very convenient that loading and unloading are cleaned, the other end is a flap (26), and its inboard has radius 20.8mm arc groove.
According to figure two and three, speed control and sending in the bar mechanism (2), speed measuring motor (14) directly is contained in outside the medicated strip outlet (6), flash ranging device (15) is an infrared electro receiving device, is positioned at the upper-lower position of medicated strip, near speed measuring motor (14) afterwards, conveyer belt (17) is provided with dual mode: figure two and is tilting, when medicated strip passed through drivewheel (18), cornerite reduced, and can reduce the medicated strip damping; Figure three is a horizontal, and when medicated strip passed through conveyer belt (17), the maintenance level advanced.Wherein the tilting effect is better.
According to figure five and figure six, the spacing of two profile of tooth break bars (27) of cutting machine structure (3) is 0.15mm, profile of tooth break bar axle (43) is by displacement fairlead (29) and (35) supporting, this fairlead had both been made rolling bearing and had been used, make the longitudinal sliding motion bearing of profile of tooth break bar axle (43) again, displacement fairlead (29) is embedded with the O RunddichtringO, in case machine oil oozes out, worm screw (41) is matched with two worm gears (31), worm gear (31) two is supported by single row conical bearing (30), be embedded with ball bearing (42) in the worm gear (31), ball (32), ball bearing (42) inwall has three arc grooves vertically, along the circumference uniform distribution, the profile of tooth break bar axle (43) that is mated is gone up correspondence and is had three-flute, be covered with φ 10mm steel ball in the groove, this structure can realize the rotation and profile of tooth break bar axle (43) slip vertically of worm gear (31), easy unloading type sleeve (33) and its purpose of sleeve (28) are convenient to loading and unloading and maintenance, compression spring (34) places in the sealing fairlead and reduces noise greatly, pressure head (36) end is the plane, match with profile of tooth break bar axle (43) and bearing (37) respectively in its two sides, camshaft (38) is housed in the bearing (37), cam (39) is used for the power source that ethanol sprays in hydrojet mechanism (4), it is preceding that profile of tooth break bar (27) is directly led to by small hose in hydrojet mechanism, preventing when being used to rub ball with the hands bonds, hydrojet mechanism adopts plunger displacement pump, and Sleeve Roller Chain Wheel (40) is used for driving speed control and send the conveyer belt (17) of bar mechanism.
In the present embodiment, the non-toxic plastic spraying coating process is all adopted on the surface that contacts with medicated strip.Complete machine case seal degree is good, need not open case work, and the transmission position is reasonable in design, thereby no dust pollution, and working environment is clean and tidy, noiselessness.
The work process of present embodiment is as follows:
Spice passes through with 39 rev/mins of counterrotating two feeding turnover panels (19), enter set frame structure (1), cardan shaft (25) is with 50 rev/mins of speed spiral shapings, and two medicated strip outlets (6) were extruded about medicated strip passed through, and medicated strip outlet (6) can be regulated the medicated strip diameter by 6 kinds of size specifications.Extruding medicated strip enters speed control by thrust and send the speed measuring motor (14) of bar mechanism (2) and flash ranging device (15) to monitor and send bar control, slide conveyer belt (17) then, enter cutting machine structure (3) (for tough medicated strip, then start powder feeding mechanism (5) and automatically powder is sprinkling upon the bonding that the medicated strip surface prevents medicated strip, enter cutting machine structure (3) again, do not restart the liquid-spreader structure cutting to rub with the hands in the ball) cut by profile of tooth break bar (27) and be twisted into ball, cut when hydrojet mechanism (4) prevents into ball with vaporific automatic spraying on the pill surface with ethanol when being twisted into ball and bond, profile of tooth break bar (27) is 60 rev/mins with the rotating speed of the drivewheel (18) of conveyer belt (17), profile of tooth break bar (27) reciprocating frequency is 400 times/minute, stroke 30mm.Adjustable plate and replacing profile of tooth break bar (27) by turn medicated strip outlet (6) can be produced from φ 4mm--φ 12mm diameter pill, efficient up to 80000 balls/hour, ball type, ball weigh, swollen degree of separating all is better than the state-promulgated pharmacopoeia regulation, wherein become ball rate, the heavy qualification rate of ball all nearly 100%.

Claims (7)

1, the efficient machine for making pill of a kind of full-automatic bidirectional is pushed set frame structure (1), speed control and is sent bar mechanism (2), cutting machine structure (3), hydrojet mechanism (4), powder feeding mechanism (5), electric-control system (44) to form by worm gear, it is characterized by:
A. worm gear extruding set frame structure (1) adopts cooperating of worm gear (21) and worm screw (22), travelling gear (20) is housed on the worm-wheel shaft, the driven gear (20) that on this gear and the axle feeding turnover panel (19) is housed matches, same successively thrust bearing of worm-wheel shaft (23) and clutch (24) match, clutch (24) matches with spiral promoting shaft (25), spiral promoting shaft (25) other end matches with an inboard flap (26) that has arc groove, and its both sides lead to the medicated strip outlet (6) that is positioned on this mechanism shell.
B. the medicated strip of set frame structure (1) outlet (6) is speed control afterwards and send bar mechanism (2), this mechanism has speed measuring motor (14) to be loaded on outside the medicated strip outlet (6), speed measuring motor (14) is being equipped with flash ranging device (15) afterwards by the upper-lower position of drug delivery bar, be conveyer belt (17) subsequently.
C. cutting machine structure (3) is equipped with the worm gear of a worm screw (41) and two worm gears (31) composition, respectively adorn a profile of tooth break bar (27) that diameter is identical, rotating speed is opposite at an end of two profile of tooth break bar axles (43), worm gear (41) matches with profile of tooth break bar axle (43) by ball bearing (42), compression spring (34), displacement fairlead (29), (35) are housed on the profile of tooth break bar axle (43), and profile of tooth break bar axle (43) other end forms indirect the cooperation with eccentric on the camshaft (38).
2, two-way full automatic high efficiency machine for making pill according to claim 1 is characterized by: the available cast steel of spiral promoting shaft (25), cast aluminium or cast copper manufacturing.
3, two-way full automatic high efficiency machine for making pill according to claim 1 and 2, it is characterized by: speed control directly is contained in outside the medicated strip outlet (6) with the speed measuring motor (14) that send bar mechanism (2), flash ranging device (15) is positioned at the upper-lower position of medicated strip, near speed measuring motor (14) afterwards.
4, two-way full automatic high efficiency machine for making pill according to claim 3 is characterized by: flash ranging device (15) is the infrared electro receiving device.
5, two-way full automatic high efficiency machine for making pill according to claim 4, it is characterized by: in the cutting machine structure, ball bearing (42) inwall is evenly distributed with three arc grooves vertically, has the profile of tooth break bar axle (43) that matches with it to go up corresponding three arc grooves that are evenly distributed with.
6, two-way full automatic high efficiency machine for making pill according to claim 5, it is characterized by: main motor is that twin shaft is stretched motor, the one end links by the worm screw (22) of belt pulley (8) with set frame structure (1), and the other end links by the camshaft (38) of belt pulley (9) with cutting machine structure (3).
7, two-way full automatic high efficiency machine for making pill according to claim 6 is characterized by: speed control and send that conveyer belt (17) is tilting or horizontal in the bar mechanism (2).
CN 90221803 1990-10-09 1990-10-09 Two-way full-automatic high-efficiency machine for making pill Withdrawn CN2075959U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 90221803 CN2075959U (en) 1990-10-09 1990-10-09 Two-way full-automatic high-efficiency machine for making pill

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 90221803 CN2075959U (en) 1990-10-09 1990-10-09 Two-way full-automatic high-efficiency machine for making pill

Publications (1)

Publication Number Publication Date
CN2075959U true CN2075959U (en) 1991-05-01

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Application Number Title Priority Date Filing Date
CN 90221803 Withdrawn CN2075959U (en) 1990-10-09 1990-10-09 Two-way full-automatic high-efficiency machine for making pill

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105012147A (en) * 2015-08-05 2015-11-04 广西梧州三鹤药业有限公司 Cutting-off device of pill making machine
CN109806353A (en) * 2019-03-15 2019-05-28 周富淦 It is a kind of to treat phthisical pill and preparation method thereof
CN110917036A (en) * 2019-12-17 2020-03-27 李秀兰 Traditional chinese medicine pill machine based on bio-pharmaceuticals
CN116880160A (en) * 2023-09-06 2023-10-13 浙江大学 Method and system for monitoring pill making process of medicine strips

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105012147A (en) * 2015-08-05 2015-11-04 广西梧州三鹤药业有限公司 Cutting-off device of pill making machine
CN109806353A (en) * 2019-03-15 2019-05-28 周富淦 It is a kind of to treat phthisical pill and preparation method thereof
CN109806353B (en) * 2019-03-15 2021-06-22 周富淦 A Chinese medicinal pill for treating pulmonary tuberculosis, and its preparation method
CN110917036A (en) * 2019-12-17 2020-03-27 李秀兰 Traditional chinese medicine pill machine based on bio-pharmaceuticals
CN116880160A (en) * 2023-09-06 2023-10-13 浙江大学 Method and system for monitoring pill making process of medicine strips

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