Pure integrative device of pill of traditional chinese medicine powder
Technical Field
The invention relates to the field of traditional Chinese medicine pharmacy, in particular to an integrated device for crushing and pelleting traditional Chinese medicines.
Background
In order to solve the inconvenience of taking the traditional Chinese medicine decoction pieces by patients, under the guidance of the theory of traditional Chinese medicine, a plurality of Chinese patent medicines prepared by processing traditional Chinese medicines by using machine equipment appear. The dosage forms of the Chinese patent medicines are various, wherein the oral dosage forms are most convenient to use, and the oral dosage forms are divided into oral liquid dosage forms and oral solid dosage forms, wherein pills are common oral solid dosage forms. The sizes and hardness of various pills sold in the market at present are different, so the production process is different, wherein, the rolling method is a common pelleting method, but in the process of pelleting by adopting the traditional rolling method, in order to make each pill substantially the same size, screening is often required after spheronization, while the rounding and screening are performed separately by two different machines, which consumes a large amount of process time, therefore, the production efficiency is reduced, and the traditional rounding machine needs technicians to manually control the addition amount and the addition time of the adhesive all the time in the rounding process, so that the physical consumption of the technicians is increased, the requirements on the technology and experience of the technicians are improved, the occurrence rate of defective products is easily increased, and the defects are highlighted.
Disclosure of Invention
The invention aims to provide an integrated device for crushing and pelleting traditional Chinese medicines, so as to solve the technical problem.
In order to achieve the purpose, the invention adopts the following technical scheme:
a Chinese medicine powder extract pill integrated device comprises a base, a speed reducing brake motor, a driving gear, a controller, control buttons, a support frame, a driven gear, a swing frame, a first shaft, a universal joint, a swing block, a polished rod, a first bevel gear, a pill making part and a screening part, wherein the speed reducing brake motor is fixed on the upper part of the right end of the base, the driving gear is axially fixed on the left end of a rotating shaft of the speed reducing brake motor, the controller is fixed on the top end of the right part of the base, the controller is provided with a plurality of control buttons, the upper part of the base is rotatably connected with the support frame, the driven gear is axially fixed on the right part of the support frame, the swing frame and the first shaft are hinged on the rear part of the support frame, the swing frame is in transmission connection with the first shaft through the universal joint, the swing block is hinged on the upper part of the swing frame, the polished rod is respectively fixed on the left part and the right part of the swing frame, and the bevel gear is axially fixed on the bottom end of the first shaft, the pill making part is installed on the upper part of the support frame, and the screening part is installed at the bottom of the support frame.
On the basis of the technical scheme, the pill making part comprises a transmission straight shaft, a pill making ball, a transmission block, a proportioning port, a transmission inclined shaft, a bamboo joint pipe, an atomizing nozzle, a speed regulating motor, a cylinder body, an output pipe, an input pipe, a one-way valve, a piston and a transmission frame, wherein the upper part of the support frame is rotationally connected with the transmission straight shaft, the pill making ball is fixed at the front end of the transmission straight shaft, the transmission block is fixed at the rear end of the transmission straight shaft, the pill making ball is of a spherical shell structure, the front end of the pill making ball is provided with the smooth proportioning port, the transmission block is cylindrical, a rotating shaft of the transmission block is coaxial with a rotating shaft of the transmission straight shaft, the bottom of the rear end of the transmission block is fixed with the transmission inclined shaft, the transmission inclined shaft is rotationally connected with the oscillating block, the front part of the support frame is provided with the two bamboo joint pipes, the bottom parts of the two bamboo joint pipes are respectively provided with the atomizing nozzle, the top end of the support frame is fixed with the speed regulating motor, and the left part and the right part are respectively fixed with the cylinder body, the rotary shaft and the transmission straight shaft of the speed regulating motor are connected and driven through a belt and a belt pulley, an output pipe is fixed to the upper portion of each of the two cylinders, an input pipe is fixed to the bottom of each of the two cylinders, one-way valves are mounted in the middle of the input pipe and the middle of the output pipe respectively, the input pipe and the output pipe are communicated with an inner cavity of the cylinder, pistons are connected to the insides of the two cylinders in a sliding mode, transmission frames are fixed to the rear portions of the two pistons respectively, and the transmission frames are connected with the two polished rods in a sliding mode respectively.
On the basis of the technical scheme, the screening part comprises a screening roller, a second shaft, a second bevel gear, a conveying cylinder, a discharging cylinder, a first limiting seat, a second limiting seat, a valve core, a limiting rod, a transmission screw, a sliding frame, an organ protection cylinder, a discharging cylinder, a contact disc and a sliding block, wherein the bottom of the supporting frame is rotationally connected with the screening roller, the rear end of the screening roller is fixedly provided with the second shaft, the rear end of the second shaft is axially fixedly provided with the second bevel gear, the second bevel gear is meshed with the first bevel gear, the bottom of the supporting frame is fixedly provided with the conveying cylinder, the conveying cylinder is rotationally connected with the screening roller, the bottom of the middle part is fixedly provided with a vertical discharging cylinder, the right end of the discharging cylinder is fixedly provided with the first limiting seat and the second limiting seat, the inner part of the discharging cylinder is rotationally connected with the valve core, the right part of the valve core is hinged with the limiting rod, and the limiting rod can be in clearance insertion connection with the first limiting seat or the second limiting seat, the anterior rotation of transport cylinder is connected with drive screw, and controls both sides and respectively be fixed with the carriage, transport cylinder top is fixed with wind musical instrument protection section of thick bamboo, organ protection section of thick bamboo top is fixed with the section of thick bamboo of discharging, discharge cylinder rear end is fixed with the contact disc, and controls both ends and respectively be fixed with the sliding block, discharge cylinder, organ protection section of thick bamboo, transport section of thick bamboo and row material section of thick bamboo inner chamber are linked together, the contact disc can laminate completely with batching mouth, two the sliding block respectively with carriage looks sliding connection, discharge cylinder and drive screw looks threaded connection.
On the basis of the technical scheme, the speed reduction brake motor, the controller, the control button and the speed regulation motor are electrically connected, the speed reduction brake motor is in a braking state when not powered on, the driving gear is meshed with the driven gear, each one-way valve only allows fluid to pass through from bottom to top, the two output pipes are respectively communicated with the bamboo joint pipe through pipelines, a rotating shaft of the screening roller and a rotating shaft of the transmission straight shaft are positioned in the same plane, an included angle between the rotating shaft of the screening roller and the rotating shaft of the transmission straight shaft is ten degrees to forty degrees, the valve core is in a horizontal state when the limiting rod is in clearance plug-in connection with the first limiting seat and is in a vertical state when the limiting rod is in clearance plug-in connection with the second limiting seat, and the speed reduction brake motor can drive the support frame to rotate along the base through the meshing between the driving gear and the driven gear when being powered on, the adjustable speed motor can drive the transmission straight shaft through belt and belt pulley and rotate when rotating, can drive the swing span through transmission piece, transmission inclined shaft and swing piece when the transmission straight shaft rotates and reciprocate the swing along the support frame left and right sides, the swing span can drive two pistons through polished rod and transmission frame and slide along the cylinder body front and back when reciprocating along the support frame left and right sides, and can drive a axle and a reciprocal positive and negative rotation of bevel gear through the universal joint when reciprocating positive and negative rotation along the support frame, an axle and a bevel gear can drive the reciprocal positive and negative rotation of screening cylinder through No. two bevel gears and No. two axles when reciprocating positive and negative rotation, sliding connection through sliding block and carriage can drive the discharge cylinder and reciprocate when driving screw rotates.
Compared with the prior art, the invention has the following advantages: according to the invention, the rolling work and the screening work can be simultaneously carried out through the rotation of the speed regulating motor, the physical consumption of technicians is reduced by automatically spraying the adhesive into the pill making balls, and the adhesive is more uniformly and effectively added, so that the pill forming is more facilitated, the conversion of the pill from rolling to the screening process is simpler and more convenient under the matching of the contact disc, the valve core and the speed reducing brake motor and the action of gravity, the process interval time is saved, and the pill making efficiency is improved.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
FIG. 2 is a schematic view of the present invention showing the assembly of the swing frame and the supporting frame.
FIG. 3 is a schematic view of the engagement between the first and second stop blocks.
FIG. 4 is a schematic diagram of the engagement between the limiting rod and the valve core according to the present invention.
Fig. 5 is a schematic view of the screening drum and the supporting frame of the present invention.
FIG. 6 is a schematic view of the transmission oblique shaft and the swinging block of the present invention.
In the figure: 1. a base, 2, a speed reducing brake motor, 3, a driving gear, 4, a controller, 5, a control button, 6, a support frame, 7, a driven gear, 8, a swing frame, 9, a first shaft, 10, a universal joint, 11, a swing block, 12, a polished rod, 13, a first bevel gear, 14, a pill making part, 15, a screening part, 16, a transmission straight shaft, 17, a pill making ball, 18, a transmission block, 19, a dosing port, 20, a transmission inclined shaft, 21, a bamboo joint pipe, 22, an atomizing nozzle, 23, a speed regulating motor, 24, a cylinder body, 25, an output pipe, 26, an input pipe, 27, a one-way valve, 28, a piston, 29, a transmission frame, 30, a screening roller, 31, a second shaft, 32, a second bevel gear, 33, a transmission cylinder, 34, a discharge cylinder, 35, a first limit seat, 36, a second limit seat, 37, a valve core, 38, a limit rod, 39, a transmission screw, 40 and a sliding seat, 41. organ protection cylinder 42, discharge cylinder 43, contact disc 44, and slider.
Detailed Description
The invention is explained in further detail below with reference to the figures and the specific embodiments.
As shown in fig. 1-6, a Chinese medicine crushing and pill making integrated device comprises a base 1, a deceleration brake motor 2, a driving gear 3, a controller 4, control buttons 5, a support frame 6, a driven gear 7, a swing frame 8, a first shaft 9, a universal joint 10, a swing block 11, a polished rod 12, a first bevel gear 13, a pill making part 14 and a screening part 15, wherein the deceleration brake motor 2 is fixed on the upper part of the right end of the base 1, the driving gear 3 is axially fixed on the left end of a rotating shaft of the deceleration brake motor 2, the controller 4 is fixed on the top end of the right part of the base 1, the controller 4 is provided with a plurality of control buttons 5, the support frame 6 is rotatably connected on the upper part of the base 1, the driven gear 7 is axially fixed on the right part of the support frame 6, the rear part of the support frame 6 is hinged with a swing frame 8 and a first shaft 9, the swing frame 8 is in transmission connection with the first shaft 9 through the universal joint 10, the upper portion of the swing frame 8 is hinged with a swing block 11, polished rods 12 are respectively fixed to the left portion and the right portion, a first bevel gear 13 is axially fixed to the bottom end of the first shaft 9, a pill making portion 14 is installed on the upper portion of the supporting frame 6, and a screening portion 15 is installed at the bottom of the supporting frame.
The pelleting part 14 comprises a transmission straight shaft 16, a pelleting ball 17, a transmission block 18, a batching port 19, a transmission inclined shaft 20, a bamboo joint pipe 21, an atomizing spray head 22, a speed regulating motor 23, a cylinder body 24, an output pipe 25, an input pipe 26, a one-way valve 27, a piston 28 and a transmission frame 29, wherein the upper part of the support frame 6 is rotatably connected with the transmission straight shaft 16, the pelleting ball 17 is fixed at the front end of the transmission straight shaft 16, the transmission block 18 is fixed at the rear end, the pelleting ball 17 is of a spherical shell structure, the flat batching port 19 is formed at the front end, the batching port 19 is used for throwing materials into the pelleting ball 17 and discharging the materials in the pelleting ball 17, the transmission block 18 is cylindrical, the rotating shaft of the transmission block is coaxial with the rotating shaft of the transmission straight shaft 16, the transmission inclined shaft 20 is fixed at the bottom of the rear end of the transmission block 18, the transmission inclined shaft 20 is rotatably connected with the swinging block 11, two bamboo joint pipes 21 are arranged at the front part of the supporting frame 6, atomizing spray heads 22 are respectively arranged at the bottoms of the two bamboo joint pipes 21, the angle of the atomizing spray heads 22 can be conveniently adjusted by the bamboo joint pipes 21, thereby being beneficial to adjusting the coverage range of the atomization of the atomizing nozzle 22, the top end of the supporting frame 6 is fixed with a speed regulating motor 23, and the left and the right parts are respectively fixed with a cylinder body 24, the rotating shaft of the speed regulating motor 23 is connected with the transmission straight shaft 16 through a belt and a belt pulley for transmission, the upper parts of the two cylinder bodies 24 are respectively fixed with an output pipe 25, and the bottom parts are respectively fixed with an input pipe 26, the middle parts of the input pipe 26 and the output pipe 25 are respectively provided with a one-way valve 27, the input pipe 26 and the output pipe 25 are communicated with the inner cavity of the cylinder body 24, the pistons 28 are respectively connected in a sliding manner inside the two cylinder bodies 24, the transmission frames 29 are respectively fixed at the rear parts of the two pistons 28, and the two transmission frames 29 are respectively connected with the two polished rods 12 in a sliding manner.
The screening part 15 comprises a screening roller 30, a second shaft 31, a second bevel gear 32, a conveying cylinder 33, a discharging cylinder 34, a first limiting seat 35, a second limiting seat 36, a valve core 37, a limiting rod 38, a transmission screw 39, a sliding frame 40, an organ protection cylinder 41, a discharging cylinder 42, a contact disc 43 and a sliding block 44, the bottom of the support frame 6 is rotatably connected with the screening roller 30, the rear end of the screening roller 30 is fixed with the second shaft 31, the rear end of the second shaft 31 is axially fixed with the second bevel gear 32, the second bevel gear 32 is meshed with the first bevel gear 13, the bottom of the support frame 6 is fixed with the conveying cylinder 33, the conveying cylinder 33 is rotatably connected with the screening roller 30, the middle bottom end of the conveying cylinder is fixed with the vertical discharging cylinder 34, the right end of the discharging cylinder 34 is fixed with the first limiting seat 35 and the second limiting seat 36, the valve core 37 is rotatably connected inside the discharging cylinder, the right part of the valve core 37 is hinged with the limiting rod 38, the limiting rod 38 can be inserted with a first limiting seat 35 or a second limiting seat 36 in a spaced manner so as to prevent accidental movement of the valve core 37, the front part of the conveying cylinder 33 is rotatably connected with a transmission screw 39, the left part and the right part of the conveying cylinder are respectively fixed with a sliding frame 40, the top end of the conveying cylinder 33 is fixed with a wind organ protection cylinder 41, the top end of the organ protection cylinder 41 is fixed with a discharge cylinder 42, the organ protection cover 41 can be properly compressed and can facilitate the conveying of pills while not hindering the up-and-down movement of the discharge cylinder 42, the rear end of the discharge cylinder 42 is fixed with a contact disc 43, the left end and the right end of the discharge cylinder are respectively fixed with a sliding block 44, the discharge cylinder 42, the organ protection cylinder 41, the conveying cylinder 33 and the inner cavity of the discharge cylinder 34 are communicated, the contact disc 43 can be completely attached to the batching port 19 so as to prevent leakage when pills are poured, and the sliding blocks 44 are respectively connected with the sliding frame 40 in a sliding manner, the discharge cylinder 42 is in threaded connection with the drive screw 39.
The speed reducing brake motor 2, the controller 4, the control button 5 and the speed regulating motor 23 are electrically connected, the speed reducing brake motor 2 is in a braking state when not powered on, so that the support frame 6 can be prevented from rotating accidentally, the driving gear 3 is meshed with the driven gear 7, each one-way valve 27 only allows fluid to pass through from bottom to top, the two output pipes 25 are respectively communicated with the bamboo joint pipe 21 through pipelines, a rotating shaft of the screening roller 30 and a rotating shaft of the transmission straight shaft 16 are positioned in the same plane, an included angle between the rotating shaft of the screening roller 30 and the rotating shaft of the transmission straight shaft 16 is ten degrees to forty degrees, the valve core 37 is in a horizontal state when the limiting rod 38 is in clearance plug-in connection with the first limiting seat 35, the valve core 37 is in a vertical state when in clearance plug-in connection with the second limiting seat 36, the speed reducing brake motor 2 can drive the support frame 6 to rotate along the base 1 through the meshing of the driving gear 3 and the driven gear 7 when being powered on, when the speed regulating motor 23 rotates, the transmission straight shaft 16 can be driven to rotate through the belt and the belt pulley, when the transmission straight shaft 16 rotates, the transmission block 18, the transmission inclined shaft 20 and the swinging block 11 can drive the swinging frame 8 to swing left and right in a reciprocating manner along the supporting frame 6, the swing frame 8 can drive the two pistons 28 to slide back and forth along the cylinder body 24 through the polished rod 12 and the transmission frame 29 when swinging back and forth along the support frame 6, and when the support frame 6 swings back and forth left and right, the first shaft 9 and the first bevel gear 13 can be driven to rotate back and forth through the universal joint 10, the first shaft 9 and the first bevel gear 13 can drive the screening roller 30 to reciprocate forward and backward through the second bevel gear 32 and the second shaft 31 when reciprocating forward and backward rotation, the drive screw 39 is slidably connected to the carriage 40 via a slide block 44 to move the discharge tube 42 up and down as it rotates.
The working principle of the invention is as follows: in the initial state, the transmission straight shaft 16 is in the horizontal state, the second shaft 31 is in the state of inclining forwards and downwards, the contact disc 43 completely shields the material mixing port 19, the limiting rod 38 is in alternate gap insertion with the first limiting seat 35, the valve core 37 stops the material discharging cylinder 34 at the moment, the two input pipes 26 are externally connected with an adhesive, the contact disc 43 is gradually moved downwards by manually rotating the transmission screw 39 during the first use, so that the material mixing port 19 is completely exposed, then the transmission straight shaft 16 is in the state of inclining backwards and downwards by controlling the speed reduction brake motor 2 to rotate, the second shaft 31 is in the horizontal state, then the traditional Chinese medicine powder is put into the pelleting balls 17, then the speed regulation motor 23 can be controlled to rotate, and the continuous rotation of the pelleting balls 17, the reciprocating swing of the swing frame 8 and the reciprocating forward and reverse rotation of the screening roller 30 are realized by the rotation of the speed regulation motor 23, the swing frame 8 can utilize the polished rod 12 and the transmission frame 29 to drive the two pistons 28 to slide along the cylinder body 24 in a reciprocating manner in the reciprocating swing process, so that the adhesive can be conveyed into the bamboo joint pipe 21 and is finally sprayed out through the atomizing spray head 22, then the rounding of pills can be realized by utilizing the continuous rotation of the pill making balls 17, after the rounding is finished, the rotation of the speed regulating motor 23 is stopped immediately, then the speed reducing brake motor 2 is controlled to rotate reversely, the transmission screw 39 is then reversed, so that the initial state is recovered, then the speed reducing brake motor 2 is controlled to rotate continuously for a certain time, namely the transmission straight shaft 16 and the second shaft 31 are in a forward and downward inclined state, so that the pills enter the conveying cylinder 33 through the contact disc 43, the discharge cylinder 42 and the wind piano protection cylinder 41 by utilizing gravity, then the speed reducing brake motor 2 rotates forwards, and all parts are recovered to the initial state, then the transmission screw 39 is rotated again, then the transmission straight shaft 16 is in a backward downward inclined state by controlling the speed reducing brake motor 2 to rotate, the second shaft 31 is in a horizontal state, at the moment, pills in the conveying cylinder 33 enter the screening roller 30 under the action of gravity, then the traditional Chinese medicine powder is put into the pill making balls 17, then the speed regulating motor 23 can be controlled to rotate, at the moment, the rounding function can be realized, the pills can be screened by utilizing the reciprocating rotation of the screening roller 30, when the screening and rounding work is finished, the limiting rod 38 is inserted into the second limiting seat 36 in a clearance way to ensure that the discharging cylinder 34 is smooth, then the speed reducing brake motor 2 is controlled to rotate reversely, so that the transmission straight shaft 16 is in a horizontal state, the second shaft 31 is in a forward downward inclined state, and at the moment, due to the forward downward inclination of the screening roller 30, and the discharging cylinder 34 is unblocked, so that the pills remained in the screening roller 30 can be discharged, the transmission screw 39 can be rotated again after the discharge is finished, the limiting rod 38 is inserted with the first limiting seat 35 again in a clearance manner, the initial state is restored again, the speed reduction brake motor 2 can be controlled to continue to rotate for a certain time, namely, the transmission straight shaft 16 and the second shaft 31 are both in a state of inclining forwards and downwards, so that the pills enter the conveying cylinder 33 again through the contact disc 43, the discharging cylinder 42 and the wind organ protection cylinder 41 by utilizing gravity, and then the processes are repeated, so that the rolling work and the screening work can be carried out simultaneously, and the pills can be quickly converted from the rolling work to the screening work.
The foregoing is a preferred embodiment of the present invention, and it will be apparent to those skilled in the art that variations, modifications, substitutions and alterations can be made in the embodiment without departing from the principles and spirit of the invention.