CN207593235U - Photovoltaic rat tail automatic assembling machine - Google Patents

Abstract

A kind of photovoltaic rat tail automatic assembling machine disclosed in the utility model, PLC controller：Nutting mechanism, finished product unloading device are inserted into connector mechanism, soldering mechanism, terminal test mechanism, riveting mechanism, translation mechanism, cut wire stripping mechanism, preceding thread depressing mechanism, rear thread depressing mechanism, total air valve, connector vibrating disc, thread feeding mechanism, auxiliary body, pay off rack and six line taking mechanisms and be connected electrically and be controlled by it；Touch screen：It is connected with PLC controller, input instruction is to PLC controller and shows real-time status；Rack：Nutting mechanism, be inserted into connector mechanism, soldering mechanism, terminal test mechanism, riveting mechanism, translation mechanism, cut wire stripping mechanism, preceding thread depressing mechanism, rear thread depressing mechanism, thread feeding mechanism, total air valve, PLC controller and touch screen installation be fixed thereon；Connector vibrating disc, auxiliary body and pay off rack are arranged on outside rack；Finished product unloading device is fixed in nutting mechanism.Its structure reduces labour cost, saves occupied space, improves productivity.

Description

Photovoltaic rat tail automatic assembling machine

Technical field

Cable peeling can be cut the utility model is related to automation equipment field more particularly to one kind and be riveted with terminal Afterwards the fixed photovoltaic rat tail automatic assembling machine of automatic tightening is carried out with connector again.

Background technology

The processing technology of existing cable and connector is as follows：Step 1：Formulation length is carried out to cable to cut out；Step Two：It will be cut out the cable after coming and carry out both ends peeling；Step 3：One end pressure side subprocessing is carried out to cable after peeling；Step Five：Scolding tin processing is carried out to the cable for being pressed with terminal；Step 4；The cable for having riveted terminal is inserted into connector and will be connected The nut of device is tightened.Process segment early stage is to be had been manually done by different stations by different operating personnel, production efficiency pole Low, labor intensity is big and the product standard disunity produced.

In order to solve the problems, such as that it is low with production efficiency that recruitment cost remains high, some manufacturers devise cable and cut out Machine, cable machine for cutting charge into pieces, pressure side handset and nut tightening machine.It is twisted using cable cutting device, cable machine for cutting charge into pieces, pressure side handset and nut After tight machine, although improving production efficiency and reducing labor intensity, following problem is still remained：1st, each seat in the plane needs An employee is wanted, which to carry out operation on duty, can not still reduce recruitment cost.2nd, need to buy different equipment, early investment cost, And need occupied ground more, and in workshop rent surging today, this also increased production cost.Above-mentioned technology how is solved to ask Topic is the subject that applicant has been devoted to research.

Utility model content

Of the existing technology in order to solve the problems, such as, the utility model provides a kind of by one operation of an equipment outfit The photovoltaic rat tail automatic assembling machine that cable is fixedly connected with the automation of connector can be realized in member.

Photovoltaic rat tail automatic assembling machine designed by the utility model, including：Pay off rack：It is by being provided with cable Winder, cable winder rotates on pay off rack under the action of bearing；Auxiliary body：Pull cable that it is made to be wound in cable Unwrapping wire is rotated on disk, and cable is conveyed to the thread feeding mechanism of front end；Thread feeding mechanism：The cable that auxiliary body's conveying comes is led directly Afterwards and it is delivered to the cable cutting mechanism of front end；Cable cutting mechanism：By cable according to setting length shear, shearing it is same When front and rear two sections of cables carry out to the pretreatment that cuts of peeling respectively, cable cutting mechanism includes cutting wire stripping mechanism and respectively The preceding thread depressing mechanism for cutting wire stripping mechanism rear and front end and rear thread depressing mechanism are correspondingly arranged in, after preceding thread depressing mechanism will shear formation Section cable front end of line skin peels off, and rear thread depressing mechanism will shear the leading portion cable back end of line skin peeling formed, and the line skin of peeling is set Put the retracting device recycling below cut and peeling mechanism；Translation mechanism：Six line taking mechanisms are fixed on the positioning, and six line takings Mechanism is isodistantly spaced the transversely arranged of interval shape between each other, makes each line taking mechanism on it as translational motion come before capturing Cable on one station, and it is delivered to former station processing；Riveting mechanism：Receive the cable that the first line taking mechanism captures and send with And the terminal that the conveying of terminal conveyer belt comes, terminal are pushed at the locating piece in riveting mechanism, make the end of a thread and terminal of cable Stamping riveting；Terminal test mechanism：The cable that the second line taking mechanism is captured and sent is received, whether to detect the end of a thread of its cable It is completed with terminal stamping riveting；Soldering mechanism：The cable with terminal that third line taking mechanism is captured and sent is received, will be had Cable the end of a thread of terminal is fixed with terminal scolding tin；It is inserted into connector mechanism：Receive the connector sent of connector vibrating disc and the Cable with terminal is inserted into the connector being pre-filled with by the cable with terminal that four line taking mechanisms are captured and sent, And whether detection terminal is inserted into completion；Nutting mechanism：Receive that the 5th line taking mechanism captures and send has terminal and connection The cable of device, by the nut check of the cable and connector；Finished product unloading device：Receive what the 6th line taking mechanism was captured and sent Cable, and take away；PLC controller：Nutting mechanism, finished product unloading device are inserted into connector mechanism, soldering mechanism, terminal inspection It surveys mechanism, riveting mechanism, translation mechanism, cut wire stripping mechanism, preceding thread depressing mechanism, rear thread depressing mechanism, total air valve, connector vibrating disc It is connected electrically and is controlled by it respectively with thread feeding mechanism；Auxiliary body, pay off rack and six line taking mechanisms are connected electrically simultaneously It is controlled by it；Touch screen：It is connected with PLC controller, input instruction is to PLC controller and shows real-time status；Rack：Nutting Mechanism is inserted into connector mechanism, soldering mechanism, terminal test mechanism, riveting mechanism, translation mechanism, cuts wire stripping mechanism, preceding crimping Mechanism, rear thread depressing mechanism, thread feeding mechanism, total air valve, PLC controller and touch screen installation are fixed thereon；It is connector vibrating disc, auxiliary Mechanism and pay off rack is helped to be arranged on outside rack；Finished product unloading device is fixed in nutting mechanism.

After adopting the above technical scheme, equipment is connected with extraneous power supply first, cable is placed on pay off rack, is completed Later, be powered booting, and stripping, which cuts riveting and twists each mechanism of all-in-one machine, be in standby mode, in touch screen input instruction give PLC controls Device makes auxiliary body and thread feeding mechanism start to work, and one end of cable is inserted into from pay off rack pull-out in auxiliary body, auxiliary It helps under the drive of mechanism, cable is pushed at thread feeding mechanism, and after thread feeding mechanism receives the cable that front end is sent, cable is being sent The preceding thread depressing mechanism of front end is conveyed under the drive of line mechanism, cable passes through entire preceding thread depressing mechanism under the drive of thread feeding mechanism Be inserted into afterwards and cut wire stripping mechanism, cable is then passed through entirely cutting under the drive of thread feeding mechanism after wire stripping mechanism be inserted into after thread depressing mechanism, Cable persistently conveys after entire thread depressing mechanism is again passed through under the drive of thread feeding mechanism to leading portion, and the setting for being delivered to cable is grown After degree, the end point of cable is carried out to cut stripping processing by cutting wire stripping mechanism, after completion, riveting mechanism has been received by terminal The terminal that vibrating disk conveying comes, and terminal is pushed at locating piece and is fixed；It is fixed that cable is pushed to by the first line taking mechanism It is connected at the block of position with terminal, then riveting mechanism carries out punching press and the two is compressed riveting fixation, after completion, terminal test mechanism It receives the cable for being pressed with terminal that the second line taking mechanism is sent and is detected whether punching press is completed；Soldering mechanism receives third What line taking mechanism was sent is pressed with the cable progress scolding tin work of terminal；Cable is transported to and is inserted into connector machine by the 4th line taking mechanism The connector come in structure with the conveying of connector vibrating disk carries out grafting and is connected, when nutting mechanism detects that cable is completely inserted into After connector, nutting mechanism first fixes the cable that the 5th line taking mechanism is sent with connector, then starts to rotate stubborn spiral shell Mother, after the nut of connector is screwed into place, nutting mechanism stops nutting, and while nutting, thread feeding mechanism continues to send Line stops line sending after cable reaches setting length, and the length of line sending is realized by PLC controller card control thread feeding mechanism.It send Cut and peeling mechanism is firm by cable retention clip after the completion of line, and before cutting stripping, cable is first clamped by line taking mechanism, and cut and peeling mechanism cuts cable Disconnected that simultaneously two ends for disconnecting cable are carried out with peeling processing, the line skin stripped down directly drops into time being arranged below Receiving apparatus recycles.The cable for being equipped with connector that 6th line taking mechanism is sent is released out of nutting mechanism, finished product knockout machine Structure, which takes cable away, to be sent to the collection device of peripheral hardware and stores.Photovoltaic rat tail automatic assembling machine is completed after above-mentioned action Repeat above-mentioned action.

The utility model has the advantages that：Pervious five stations, five equipment are incorporated on a machine, One machine only needs an operator that operation and control can be completed, and reduces labor cost.The occupied space of workshop is saved, Improve the space availability ratio of workshop.Multiple stations integrate, and have saved the turnaround time between each station, have improved Labor productivity.

Further preferably, auxiliary body includes stent；Stent is internally provided with driving motor, set at the top of stent there are two Symmetrical and fitting driving wheel；Driving motor drives two driving wheels to rotate by gear one；The front end of driving wheel be equipped with it is leading to Wheel；The rear end of driving wheel is fixed with positioning plate, and Z-type locating rack is fixed on positioning plate, electricity is fixed at the top of Z-type locating rack Machine is set at the top of positioning plate there are two symmetrical and fitting middle directive wheel, and the shaft of motor is fixed with directive wheel in one, led in one Another middle directive wheel rotation is driven to wheel；The rear end of positioning plate is equipped with rear directive wheel；Driving motor is electrically connected with PLC controller.

After using the above scheme, since entire volume cable is heavier, make its rotation required power of unwrapping wire larger, only by sending The pulling force of line mechanism is obviously inadequate, for the customer service above problem, make the present coil of wire on pay off rack can smooth rotation put Line works, and auxiliary body coordinates driving wheel to pull it by a driving motor, and the rotating speed of driving motor can be controlled by PLC Device processed is controlled.The design of front jockey wheel and rear directive wheel causes cable to be unlikely to deviate in drawing process, and correcting increases Big meaningless pulling force increases energy consumption.

Further preferably, thread feeding mechanism includes support plate one；The top of support plate one is equipped with fixed plate and movable plate；Support The bottom of plate one is equipped with servo motor one；The side of support plate one is equipped with cylinder one；Cylinder one and the total gas being arranged in rack Valve is fixedly linked by tracheae；Cylinder one, servo motor one and total air valve are electrically connected respectively with PLC controller；Before fixed plate End is equipped with driven wheel equipped with driving wheel, rear end；Transmission belt is socketed between driving wheel and driven wheel；Movable plate is equipped with and fixation The identical driving wheel of plate, driven wheel, transmission belt；Servo motor one gives two respectively by the gear two of two identical interactions A driving wheel, which provides power, to be made two transmission belts while rotates backward at the same speed；Cylinder one is fixedly linked with movable plate, and movable plate exists Fixed plate is drawn close or left to cylinder one under acting on；Being equipped between fixed plate and movable plate prevents the limiting that movable plate is excessively drawn close Bar；Support plate one is equipped with leading straight tube between two driving wheels and two driven wheels and leads straight tube with after.

After using the above scheme：When cable has just been initially inserted into thread feeding mechanism, movable plate can be driven separate by cylinder one Fixed plate, by cable pass through leading straight tube and after lead straight tube, across later, movable plate is taken to fixed plate by cylinder one It draws close, cable is fastened, the rotating mechanism for pushing cable rear end by the transmission of transmission belt is run；It is set inside transmission belt Pinch roller increases the contact area of transmission belt and cable, by increasing frictional force therebetween, ensure that thread feeding mechanism by line The smooth submitting of cable can realize the control to line sending length by the turnning circle PLC controller of servo motor one.Gag lever post Design can the gap between movable plate and fixed plate be adjusted according to the thickness of cable, by between fixed plate and movable plate The adjustment in gap prevents movable plate from excessively being drawn close to fixed plate and causes the problem of line sending has some setbacks.

Further preferably, riveting mechanism includes pedestal, cable positioning region, pressure head and cylinder two；Cable positioning region is set on base The front end of seat；Locating piece is arranged on pedestal, and pedestal is fixed in rack；Pressure head is arranged on the top of pedestal；Pressure head is equipped with Compression bar；The piston rod of cylinder two is fixed with cable positioning region；Cylinder two is connected with total air valve by tracheae；Cylinder two and pressure head point It is not electrically connected with PLC controller.

After using the above scheme, terminal vibrating disk is by vibrating terminal along on orbit transports to pedestal；Cylinder two will The terminal being transported on pedestal is pushed at locating piece and is fixed, and sends cable when rotating mechanism and pushes and is plugged into terminal After inside, the pressure head of riveting mechanism pushes the end point that terminal fixation is riveted on to cable, and compression bar will rotate when pressure head pushes Mechanism, which pushes, to be fixed, and cable is prevented to be subjected to displacement in riveting by the pushing of compression bar.

Further preferably, preceding thread depressing mechanism includes cylinder three, cylinder four, fixed frame one, line slide rail one, adjustable shelf, consolidates Determine frame two, movable clip block, fixing clip and cable guide tube, line slide rail one is fixed on the transverse part of fixed frame one, cylinder three It is fixed in longitudinal portion of fixed frame one, adjustable shelf is fixed on the sliding block of line slide rail one, and fixed frame two is fixed on adjustable shelf； Fixing clip and movable clip block are set on the transverse part of fixed frame two, and fixing clip and the transverse part of fixed frame two are fixed, cylinder Four fix with movable clip block, are formed and had the gap between movable clip block and fixing clip, cable guide tube fixes the front end with gap, gas Cylinder three and cylinder four-way are crossed tracheae and are connect with total air valve.

After above-mentioned technical proposal：After clamping cable by movable clip block and fixing clip, start cylinder three and pull back Cable so that the line skin on back segment cable is quickly divested.

Further preferably, rear thread depressing mechanism includes cylinder five, cylinder six, fixed briquetting, movable holddown, two and of line slide rail Plate, cylinder five are fixed on plate, and the piston rod of cylinder five is fixed through plate and fixed briquetting, and fixed briquetting is fixed on directly The slider top of line sliding rail two；The top extension of fixed briquetting is fixed with 7 type fixed frames, and cylinder six is fixed on 7 type fixed frames Top, movable holddown is set on the recessed portion of 7 type fixed frames, and the piston rod of cylinder six is through the top of 7 type fixed frames and activity Briquetting is fixed, and cylinder five and cylinder six are connect by tracheae with total air valve.

After above-mentioned technical proposal：After pushing down cable by fixed briquetting and movable holddown, start cylinder five and pull back, So that line skin is pulled off, so as to fulfill the back end of line skin of leading portion cable is quickly divested.

Further preferably, translation mechanism includes fixed frame three, fixed frame four, interlocking bar and is located at fixed frame four respectively The servo motor two at both ends and fixed frame five, fixed frame three, fixed frame four top be respectively and fixedly provided with line slide rail three, straight line is slided Translation plates are respectively and fixedly provided on the sliding block of rail three, the side of translation plates is respectively and fixedly provided with connecting plate, and six line taking mechanisms are with three One group is fixed on connecting plate, and interlocking bar is fixed between two translation plates, is equipped on fixed frame five and servo motor two synchronous Belt wheel has been inserted in transmission belt on two synchronous pulleys, and the top translation plates of transmission belt and fixed frame four are fixed, servo motor two with PLC controller is electrically connected.

After above-mentioned technical proposal：It realizes that quick conveying is realized in the transmission operation of each station, was only achieved that at 1.5 seconds Product after the completion of previous station is delivered to next station, promotes working efficiency.

Further preferably, six line taking mechanisms include cylinder seven and two claws one that can be mutually twisted, and cylinder seven is solid It is scheduled on connecting plate, two claws one that can be mutually twisted are articulated with the top of cylinder seven, and cylinder seven opens or closes claw；Gas Cylinder seven is electrically connected with PLC controller.

After adopting the above technical scheme, convenient for firmly being captured cable, and be sent into each station and operated, make With relatively stable reliable.

Further preferably, be inserted into connector mechanism include rectilinear translation electric cylinders one, cylinder eight and fixed part one, cylinder eight with Fixed part one is fixedly linked；Fixed part one receives the connector that connector vibrating disc is sent under the drive of cylinder eight, and straight line is put down The clamp hand moved in electric cylinders one clamps the cable that the 4th line taking mechanism is sent, and rectilinear translation electric cylinders one drive clamp hand translation that will have end The end of a thread of son is inserted into connector；Nutting mechanism includes servo motor three, cylinder nine, fixed part two, rotating part and limiting and passes Sensor；Servo motor three is fixedly linked with rotating part；Then the cable for receiving the 5th line taking mechanism and sending is moved to rotating part；Limit Level sensor is arranged on the rear end of fixed part two for detecting whether the terminal end of cable is fully inserted into connector；Rotating part clamps The nut of connector simultaneously carries out rotating stubborn cap in the driving of servo motor three；Servo motor three, cylinder eight, cylinder nine, limiting pass Sensor is electrically connected respectively with PLC controller；Cylinder eight and cylinder nine are fixedly linked by tracheae and total air valve.

After using the above scheme, the reception of fixed part one comes from the connector that connector vibrating disk is sent by track；Limit Whether level sensor is used to detecting the terminal end of cable is completely inserted into connector, once nutting mechanism detect cable and Connector grafting is complete, and servo motor three drives rotating part rotation to tighten the nut of connector, and then completes cable with connecting The connection of device is fixed.

Further preferably, wire stripping mechanism is cut to include cylinder nine, cylinder block, cut broach, tool apron；Cylinder block and tool apron are solid respectively It is scheduled in rack；Cylinder nine is fixed on cylinder block；Cylinder nine is electrically connected respectively with PLC controller；Cylinder nine passes through gas respectively Pipe is fixedly linked with total air valve；Broach is cut to be fixed on tool apron；Cylinder nine is fixedly linked with cutting broach；Broach is cut in nine band of cylinder It is opened or closed under dynamic；Cutting broach has three groups；Front and rear two groups are broach, and intermediate one group is cutter；Cut being arranged right below for broach The conduit of straight-through lower section retracting device.

After using the above scheme：Cutting broach realizes cutting to cable and both ends peeling work.Cylinder nine, which realizes, to be cut The opening and closing of broach, cylinder ten first fix cable before realizing cutting, ensure that the precision for cutting stripping.

Further preferably, finished product unloading device can be mutually twisted including support plate two, cylinder 15, cylinder 12 and two Claw two；Support plate two is fixed on the plate for being inserted into connector mechanism, and gripping plate, gas are fixed on the sliding block of cylinder 15 Cylinder 12 is fixedly linked with gripping plate, and cylinder 12 is also connected with two claws that can be mutually twisted two；Cylinder 15 and PLC is controlled Device electrical connection processed, cylinder 12 are connected by cylinder with total air valve.

After using the above scheme, cylinder 11 realizes the opening and closing of pickup claw, pickup claw by opening or It closes cable clamp is secured or unclamps, rotary cylinder two, which realizes quickly to remove the cable to complete, leaves assembly machine Purpose.

Further preferably, soldering mechanism includes putting tin silk device, frame body, cylinder 14, collet, heating rod and terminal position Portion, cylinder 14 are fixed at the top of frame body, and the front side portion of frame body is fixed on line slide rail four, and collet is fixed on line slide rail four On, heating rod is fixed on collet, and terminal position portion is located at below the fire end of heating rod.

After using the above scheme, the cable with terminal is clamped positioning by terminal position portion, then the driving of cylinder 14 heating Stick moves down, and puts tin silk device and begins paying out tin silk, so as to be fixed on the end of a thread rear progress fast welding tin to pushing down terminal Purpose,

Description of the drawings

Fig. 1 is the overall structure diagram (one) of embodiment 1；

Fig. 2 is the overall structure diagram (two) of embodiment 1；

The structure diagram that Fig. 3 is the auxiliary body of embodiment 1 and pay off rack combines；

Fig. 4 is the structure diagram of the pay off rack of embodiment 1；

Fig. 5 is the structure diagram of the auxiliary body of embodiment 1；

Fig. 6 is the structure diagram of the thread feeding mechanism of embodiment 1；

Fig. 7 is the structure diagram of the preceding thread depressing mechanism of embodiment 1；

Fig. 8 is the structure diagram for cutting wire stripping mechanism of embodiment 1；

Fig. 9 is the structure diagram of the rear thread depressing mechanism of embodiment 1；

Figure 10 is the structure diagram of the riveting mechanism of embodiment 1；

Figure 11 is the structure diagram of the translation mechanism of embodiment 1；

Figure 12 is the structure diagram of the terminal test mechanism of embodiment 1；

Figure 13 is the structure diagram of the soldering mechanism of embodiment 1；

Figure 14 is the connector vibrating disc of embodiment 1, is inserted into connector mechanism and the structure diagram of nutting mechanism；

Figure 15 is the structure diagram of the finished product unloading device of embodiment 1.

Specific embodiment

The following is a combination of the drawings in the embodiments of the present utility model, and the technical scheme in the embodiment of the utility model is carried out It clearly and completely describes, it is clear that the described embodiments are only a part of the embodiments of the utility model rather than whole Embodiment.Based on the embodiment in the utility model, those of ordinary skill in the art's all other embodiments obtained all belong to In the range of the utility model protection.

Embodiment 1：

As shown in Fig. 1-Figure 15, the described photovoltaic rat tail automatic assembling machine of the present embodiment, including pay off rack 1, auxiliary It helps mechanism 2, thread feeding mechanism 3, cut 8, six wire stripping mechanism 5, preceding thread depressing mechanism 4, rear thread depressing mechanism 6, translation mechanism line taking mechanisms 81st, riveting mechanism 7, terminal test mechanism 19, soldering mechanism 9, insertion connector mechanism 10, nutting mechanism 11, finished product take out Mechanism 12, PLC controller, touch screen 20 and rack 13.

Pay off rack 1：It is by being provided with cable winder 16, and cable winder 16 is in pay off rack 1 under the action of bearing Upper rotation；Cable is placed on pay off rack 1 for convenience, is additionally provided with an auxiliary lever 17 on pay off rack 1, it, can before unwrapping wire First the inclination of auxiliary lever 17 is put on ground, cable is brought to pay off rack 1 along the slope of auxiliary lever 17, and cable is placed After the completion auxiliary lever 17 is lifted up tiltedly being put on pay off rack 1.

Auxiliary body 2：Cable is pulled it to be made to rotate unwrapping wire on cable winder, and cable is conveyed to the line sending of front end Mechanism；Auxiliary body includes stent 21；Stent 21 is internally provided with driving motor (not shown), and the top of stent 21 is equipped with Two symmetrical and fitting driving wheels 25；Driving motor drives two driving wheels 25 to rotate by gear one；The front end of driving wheel 25 Equipped with front jockey wheel 26；The rear end of driving wheel 25 is fixed with positioning plate 22, Z-type locating rack 28 is fixed on positioning plate 22, Z-type is fixed The top of position frame 28 is fixed with motor 23, and the top of positioning plate 22 sets that there are two symmetrical and fitting middle directive wheel 24, motors 23 Shaft fixed with directive wheel in one 24, directive wheel 24 drives another middle directive wheel 24 to rotate in one；The rear end of positioning plate 22 is set There is rear directive wheel 27；Driving motor 23 is electrically connected with PLC controller.In order to improve the security performance of equipment and aesthetic measure, prop up Frame is surrounded by door-plate, the bottom of stent is equipped with support footed glass, and the water of stent is adjusted by adjusting the height of support footed glass Pingdu.

Thread feeding mechanism 3：Auxiliary body 2 is conveyed to the cable come and leads cable cutting mechanism that is straight rear and being delivered to front end；It send Line mechanism 3 includes support plate one；The top of support plate one is equipped with fixed plate 31 and movable plate 32；The bottom of support plate one is equipped with and watches Take motor 1；The side of support plate one is equipped with cylinder 1；Cylinder 1 passes through tracheae with the total air valve being arranged in rack It is fixedly linked；Cylinder 1, servo motor 1 and total air valve are electrically connected respectively with PLC controller；The front end of fixed plate 31 is set There are driving wheel 37, rear end to be equipped with driven wheel 38；Transmission belt 35 is socketed between driving wheel 37 and driven wheel 38；It is set on movable plate 32 There are the driving wheel 37 identical with fixed plate 31, driven wheel 38, transmission belt 35；Servo motor 1 passes through two identical phase interactions Gear 2 381 provides power to two driving wheels 3 respectively to be made two transmission belts 35 while rotates backward at the same speed；Cylinder 1 It is fixedly linked with movable plate 32, fixed plate 31 is drawn close or left to movable plate 32 under the effect of cylinder 1；Fixed plate 31 and activity Being equipped between plate 32 prevents the gag lever post 36 that movable plate 32 is excessively drawn close；Support plate one two driving wheels 37 and two driven wheels 38 it Between be equipped with leading straight tube 39 and after lead straight tube 30.In order to ensure the safety of thread feeding mechanism, clamp hand or operation during line sending are placed The clothes of personnel is additionally provided with a protective cover on thread feeding mechanism.

Cable cutting mechanism：Cable is sheared according to setting length, it will front and rear two sections of cables difference while shearing The pretreatment that cuts of peeling is carried out, cable cutting mechanism includes cutting wire stripping mechanism 5 and being correspondingly arranged in respectively cutting wire stripping mechanism The preceding thread depressing mechanism 4 of rear and front end and rear thread depressing mechanism 6, preceding thread depressing mechanism 4 will shear the back segment cable front end of line skin stripping formed It falls, rear thread depressing mechanism 6 will shear the leading portion cable back end of line skin peeling formed, and the line skin of peeling is arranged below cut and peeling mechanism Retracting device recycling；Preceding thread depressing mechanism 4 includes cylinder 3 42, cylinder 4 45, fixed frame 1, line slide rail 1, activity Frame 43, fixed frame 2 44, movable clip block 47, fixing clip 48 and cable guide tube 40, line slide rail 1 are fixed on fixed frame one On 41 transverse part, cylinder 3 42 is fixed in longitudinal portion of fixed frame 1, and adjustable shelf 43 is fixed on line slide rail 1 On sliding block, fixed frame 2 44 is fixed on adjustable shelf 43；Fixing clip 48 and movable clip block 47 are set on the transverse part of fixed frame 2 44 On, fixing clip 48 and the transverse part of fixed frame 2 44 are fixed, and cylinder 4 45 is fixed with movable clip block 47, and movable clip block 47 is with consolidating It is formed and had the gap between clamp block 48, cable guide tube 40 fixes the front end with gap, and cylinder 3 42 and cylinder 4 45 pass through tracheae It is connect with total air valve.Wire stripping mechanism 5 is cut to include cylinder 9 51, cylinder block 52, cut broach 53, tool apron 54；Cylinder block 52 and tool apron 54 are respectively fixed on the machine frame；Cylinder 9 51 is fixed on cylinder block 52；Cylinder 9 51 is electrically connected respectively with PLC controller；Gas Cylinder 9 51 is fixedly linked respectively by tracheae and total air valve；Broach 53 is cut to be fixed on tool apron 54；Cylinder 9 51 is with cutting broach 53 It is fixedly linked；Broach 53 is cut to open or close under the drive of cylinder 9 51；Cutting broach 53 has three groups；Front and rear two groups are broach, in Between one group be cutter；Cut the conduit for being arranged right below straight-through lower section retracting device of broach 53.Thread depressing mechanism 6 includes cylinder five afterwards 66th, cylinder 6 65, fixed briquetting 63, movable holddown 64, line slide rail 2 62 and plate 67, cylinder 5 66 are fixed on plate 67 On, the piston rod of cylinder 5 66 is fixed through plate 67 and fixed briquetting 63, and fixed briquetting 63 is fixed on line slide rail 2 62 Slider top；The top extension of fixed briquetting 63 is fixed with 7 type fixed frames 61, and cylinder 6 65 is fixed on the top of 7 type fixed frames 61 Portion, movable holddown 63 is set on the recessed portion of 7 type fixed frames 61, and the piston rod of cylinder 6 65 runs through the top of 7 type fixed frames 61 It is fixed with movable holddown 64, cylinder 5 66 and cylinder 6 65 are connect by tracheae with total air valve.

Translation mechanism 8：Six line taking mechanisms 81 are fixed on the positioning, and six line taking mechanisms 81 are between each other in equidistant It sows discord every the transversely arranged of shape, each line taking mechanism 81 is made to capture the cable on previous station as translational motion on it, And it is delivered to former station processing；Translation mechanism 8 includes fixed frame 3 82, fixed frame 4 83, interlocking bar 80 and is located at respectively solid Determine the servo motor 2 90 at 4 83 both ends of frame and fixed frame 5 88, fixed frame 3 82, fixed frame 4 83 top be respectively and fixedly provided with Line slide rail 3 84 is respectively and fixedly provided with translation plates 89 on the sliding block of line slide rail 3 84, and the side of translation plates 89 is respectively and fixedly provided with connection Plate 85, and six line taking mechanisms 81 are fixed on connecting plate 85 with three for one group, interlocking bar 80 be fixed on two translation plates 89 it Between, synchronous pulley 86 is equipped on fixed frame 5 88 and servo motor 2 90, transmission belt 87 has been inserted on two synchronous pulleys 86, is passed Dynamic band 87 and the top translation plates 89 of fixed frame 4 83 are fixed, and servo motor 2 90 is electrically connected with PLC controller；Six wire dispensers Structure 81 includes cylinder 7 811 and two claws 1 that can be mutually twisted, cylinder 7 811 are fixed on connecting plate 85, two The claw 1 that can be mutually twisted is articulated with the top of cylinder 7 811, and cylinder 7 811 opens or closes claw；Cylinder 7 811 It is electrically connected respectively with PLC controller and total air valve.

Riveting mechanism 7：Receive the cable that the first line taking mechanism captures and send and the end that the conveying of terminal conveyer belt comes Son, terminal are pushed at the locating piece in riveting mechanism 7, make the end of a thread of cable and terminal stamping riveting；Riveting mechanism includes base Seat 76, cable positioning region 74, pressure head 71 and cylinder 2 77；Cable positioning region 74 is set on the front end of pedestal 76；Locating piece 75 is set On pedestal 76, pedestal 76 is fixed in rack；Pressure head 71 is arranged on the top of pedestal 76；Pressure head 71 is equipped with compression bar 72；Gas The piston rod of cylinder 2 77 is fixed with cable positioning region 74；Cylinder 2 77 is connected with total air valve by tracheae；Cylinder 2 77 and pressure head 71 are electrically connected respectively with PLC controller.

Terminal test mechanism 19：The cable that the second line taking mechanism 81 is captured and sent is received, to detect the end of a thread of its cable Whether completed with terminal stamping riveting；Terminal test mechanism 19 includes 13, two claws that can be mutually twisted three of cylinder 192 and fibre optical sensor 193；Two claws 3 192 that can be mutually twisted are articulated with the top of cylinder 13, Fibre Optical Sensor Device 193 is located at the side of claw 3 192, and is fixed with cylinder 13；Cylinder 13 is connect by tracheae with total air valve, Fibre optical sensor 193 is connect with PLC controller.

Soldering mechanism 9：The cable with terminal that third line taking mechanism 81 is captured and sent is received, by the line with terminal Cable head is fixed with terminal scolding tin；Further preferably, soldering mechanism 9 include put tin silk device 97, frame body 95, cylinder 14, Collet 92, heating rod 93 and terminal position portion 94, cylinder 14 are fixed on 95 top of frame body, and the front side portion of frame body 95 is fixed on Line slide rail 4 96, collet 92 are fixed on line slide rail 4 96, and heating rod 93 is fixed on collet 92,94, terminal position portion Below the fire end of heating rod 93.

It is inserted into connector mechanism 10：The connector and the 4th line taking mechanism 81 that reception connector vibrating disc 15 is sent capture simultaneously Cable with terminal is inserted into the connector being pre-filled with, and whether detection terminal is inserted by the cable with terminal sent Enter to complete；Nutting mechanism 11：The cable with terminal and connector that the 5th line taking mechanism 81 is captured and sent is received, by this The nut check of cable and connector；Connector mechanism 11 is inserted into include rectilinear translation electric cylinders 1, cylinder 8 102 and fix Portion 1, cylinder 8 102 are fixedly linked with fixed part 1；Fixed part 1 receives connection under the drive of cylinder 8 102 The connector that device vibrating disc 15 is sent, the clamp hand in rectilinear translation electric cylinders 1 clamp the cable that the 4th line taking mechanism 81 is sent, Rectilinear translation electric cylinders 1 drive clamp hand 104 to translate and the end of a thread with terminal are inserted into connector；Nutting mechanism 11 includes Rectilinear translation electric cylinders 2 111, servo motor three, cylinder 9 113, fixed part 2 112, rotating part 115 and limit sensors 114； Servo motor three is fixedly linked with rotating part 115；Then the handgrip in rectilinear translation electric cylinders 2 111 receives the 5th line taking mechanism 81 Cable is inserted into rotating part 115 by the cable sent, the handgrip movement in rectilinear translation electric cylinders 2 111；Limit sensors 114 are set Whether the terminal end for being used to detect cable in the rear end of fixed part 2 112 is fully inserted into connector；15 clamping connector of rotating part Nut and carry out rotating stubborn cap in the driving of servo motor three；Servo motor three, cylinder 8 102, cylinder 9 113, limiting pass Sensor 114 is electrically connected respectively with PLC controller；Cylinder 8 102 and cylinder 9 113 are fixedly linked by tracheae and total air valve.

Finished product unloading device 12：The cable that the 6th line taking mechanism 81 is captured and sent is received, and is taken away；Finished product unloading device The claw 2 124 that can be mutually twisted including support plate 2 121, cylinder 15, cylinder 12 and two；Support plate two 121 are fixed on the plate for being inserted into connector mechanism, and gripping plate 125, cylinder 12 are fixed on the sliding block of cylinder 15 123 are fixedly linked with gripping plate 125, and cylinder 12 is also connected with two claws that can be mutually twisted 2 124；Cylinder 15 It is electrically connected with PLC controller, cylinder 12 is connected by cylinder with total air valve.

PLC controller：It is arranged on the inside (being blocked by the door-plate of rack, do not shown in figure) of rack, nutting mechanism 11, Finished product unloading device 12, be inserted into connector mechanism 10, soldering mechanism 9, terminal test mechanism 19, riveting mechanism 7, translation mechanism 8, Cut wire stripping mechanism 5, preceding thread depressing mechanism 4, rear thread depressing mechanism 6, total air valve, connector vibrating disc 15 and thread feeding mechanism 3 respectively with its It is electrically connected and is controlled by it；Auxiliary body 2, pay off rack 1 and six line taking mechanisms 81 are connected electrically and are controlled by it；

Touch screen 20：It is fixed in rack by rotating arm, touch screen 20 as needed can adjust at any angle, side Control of the convenient to operate person to equipment.It is connected with PLC controller, input instruction is to PLC controller and shows real-time status；

Rack 13：In order to improve the security performance of equipment and aesthetic measure, rack 13 is surrounded by door-plate, the bottom of stent Portion is equipped with support footed glass, and the height by adjusting support footed glass adjusts the levelness of rack.It is moved in order to facilitate equipment, Castor is additionally provided in the bottom of rack, support footed glass is packed up when mobile, after castor all lands, equipment can easily be moved To suitable position, after completing movement, support footed glass is played from newly, castor is left into ground, the height of adjustment support footed glass The leveling work for spending to complete equipment.Nutting mechanism 11 is inserted into connector mechanism 10, soldering mechanism 9, terminal test mechanism 19th, riveting mechanism 7, translation mechanism 8, cut wire stripping mechanism 5, preceding thread depressing mechanism 4, rear thread depressing mechanism 6, thread feeding mechanism 3, total air valve, PLC controller and the installation of touch screen 20 are fixed thereon；Connector vibrating disc 15, auxiliary body 2 and pay off rack 1 are arranged on rack Outside；Finished product unloading device 12 is fixed in nutting mechanism 11.

The utility model is not limited to above-mentioned preferred forms, anyone can obtain under the enlightenment of the utility model Other various forms of products, however, make any variation in its shape or structure, it is every that there is same as the present application or phase Approximate technical solution, all falls within the scope of protection of the utility model.

Claims (10)

1. a kind of photovoltaic rat tail automatic assembling machine, which is characterized in that including：

Pay off rack：It is by being provided with cable winder, and cable winder rotates on pay off rack under the action of bearing；

Auxiliary body：Cable is pulled it to be made to rotate unwrapping wire on cable winder, and cable is conveyed to the thread feeding mechanism of front end；

Thread feeding mechanism：The cable that auxiliary body's conveying comes is led into cable cutting mechanism that is straight rear and being delivered to front end；

Cable cutting mechanism：Cable is sheared according to setting length, shearing while carries out front and rear two sections of cables respectively Peeling cuts pretreatment, before and after cable cutting mechanism includes cutting wire stripping mechanism and is correspondingly arranged in cuts wire stripping mechanism respectively The preceding thread depressing mechanism and rear thread depressing mechanism at both ends, preceding thread depressing mechanism will shear the back segment cable front end of line skin peeling formed, rear to press Line mechanism will shear the leading portion cable back end of line skin peeling formed, and the line skin of peeling is arranged on the recycling dress below cut and peeling mechanism Put back into receipts；

Translation mechanism：Six line taking mechanisms are fixed on the positioning, and six line taking mechanisms are isodistantly spaced interval shape between each other It is transversely arranged, each line taking mechanism is made to capture the cable on previous station, and be delivered to original as translational motion on it Station processing；

Riveting mechanism：Receive the cable that the first line taking mechanism captures and send and the terminal that the conveying of terminal conveyer belt comes, end Son is pushed at the locating piece in riveting mechanism, makes the end of a thread of cable and terminal stamping riveting；

Terminal test mechanism：Receive the cable that the second line taking mechanism is captured and sent, with detect the end of a thread of its cable whether with end Sub- stamping riveting is completed；

Soldering mechanism：The cable with terminal that third line taking mechanism is captured and sent is received, by cable the end of a thread with terminal It is fixed with terminal scolding tin；

It is inserted into connector mechanism：What the connector and the 4th line taking mechanism that reception connector vibrating disc is sent were captured and sent has Cable with terminal is inserted into the connector being pre-filled with, and whether detection terminal is inserted into completion by the cable of terminal；

Nutting mechanism：Receive the cable with terminal and connector that the 5th line taking mechanism captures and send, by the cable with The nut check of connector；

Finished product unloading device：The cable that the 6th line taking mechanism is captured and sent is received, and is taken away；

PLC controller：Nutting mechanism, is inserted into connector mechanism, soldering mechanism, terminal test mechanism, riveting at finished product unloading device Press mechanism, translation mechanism cut wire stripping mechanism, preceding thread depressing mechanism, rear thread depressing mechanism, total air valve, connector vibrating disc, Wire-feeding machine Structure, auxiliary body, pay off rack and six line taking mechanisms are connected electrically and are controlled by it；

Touch screen：It is connected with PLC controller, input instruction is to PLC controller and shows real-time status；

Rack：Nutting mechanism is inserted into connector mechanism, soldering mechanism, terminal test mechanism, riveting mechanism, translation mechanism, cuts Wire stripping mechanism, preceding thread depressing mechanism, rear thread depressing mechanism, thread feeding mechanism, total air valve, PLC controller and touch screen installation are fixed thereon； Connector vibrating disc, auxiliary body and pay off rack are arranged on outside rack；Finished product unloading device is fixed in nutting mechanism.

2. photovoltaic rat tail automatic assembling machine according to claim 1, it is characterised in that：Auxiliary body includes stent； Stent is internally provided with driving motor, sets that there are two symmetrical and fitting driving wheels at the top of stent；Driving motor passes through gear One drives the rotation of two driving wheels；The front end of driving wheel is equipped with front jockey wheel；The rear end of driving wheel is fixed with positioning plate, on positioning plate Z-type locating rack is fixed with, motor is fixed at the top of Z-type locating rack, sets that there are two symmetrical and be bonded at the top of positioning plate Directive wheel, the shaft of motor are fixed with directive wheel in one, and directive wheel drives another middle directive wheel rotation in one；The rear end of positioning plate Equipped with rear directive wheel；Driving motor is electrically connected with PLC controller.

3. photovoltaic rat tail automatic assembling machine according to claim 1, it is characterised in that：Thread feeding mechanism includes support plate One；The top of support plate one is equipped with fixed plate and movable plate；The bottom of support plate one is equipped with servo motor one；The side of support plate one Side is equipped with cylinder one；Cylinder one is fixedly linked with the total air valve being arranged in rack by tracheae；Cylinder one, one and of servo motor Total air valve is electrically connected respectively with PLC controller；The front end of fixed plate is equipped with driving wheel, rear end is equipped with driven wheel；Driving wheel and from Transmission belt is socketed between driving wheel；Movable plate is equipped with the driving wheel identical with fixed plate, driven wheel, transmission belt；Servo motor One provides power to two driving wheels respectively by the gear two of two identical interactions makes two transmission belts synchronized simultaneously It rotates backward；Cylinder one is fixedly linked with movable plate, and fixed plate is drawn close or left to movable plate under the effect of cylinder one；Fixed plate with Being equipped between movable plate prevents the gag lever post that movable plate is excessively drawn close；Support plate one is equipped between two driving wheels and two driven wheels Leading straight tube leads straight tube with after.

4. photovoltaic rat tail automatic assembling machine according to claim 1, it is characterised in that：Riveting mechanism include pedestal, Cable positioning region, pressure head and cylinder two；Cable positioning region is set on the front end of pedestal；Locating piece is arranged on pedestal, and pedestal is fixed In rack；Pressure head is arranged on the top of pedestal；Pressure head is equipped with compression bar；The piston rod of cylinder two is fixed with cable positioning region； Cylinder two is connected with total air valve by tracheae；Cylinder two is electrically connected with pressure head with PLC controller respectively.

5. photovoltaic rat tail automatic assembling machine according to claim 4, it is characterised in that：Preceding thread depressing mechanism includes cylinder 3rd, cylinder four, fixed frame one, line slide rail one, adjustable shelf, fixed frame two, movable clip block, fixing clip and cable guide tube, directly Line sliding rail one is fixed on the transverse part of fixed frame one, and cylinder three is fixed in longitudinal portion of fixed frame one, and adjustable shelf is fixed on On the sliding block of line slide rail one, fixed frame two is fixed on adjustable shelf；Fixing clip and movable clip block are set on the transverse direction of fixed frame two In portion, fixing clip and the transverse part of fixed frame two are fixed, and cylinder four is fixed with movable clip block, movable clip block and fixing clip it Between formed and have the gap, cable guide tube fixes the front end with gap, and cylinder three and cylinder four-way are crossed tracheae and connect with total air valve.

6. according to photovoltaic rat tail automatic assembling machine described in claim 1, it is characterised in that：Thread depressing mechanism includes cylinder afterwards 5th, cylinder six, fixed briquetting, movable holddown, line slide rail two and plate, cylinder five are fixed on plate, the piston of cylinder five Bar is fixed through plate and fixed briquetting, and fixed briquetting is fixed on the slider top of line slide rail two；Prolong at the top of fixed briquetting It stretches and is fixed with 7 type fixed frames, cylinder six is fixed on the top of 7 type fixed frames, and movable holddown is set on the recessed portion of 7 type fixed frames, And the piston rod of cylinder six is fixed through the top of 7 type fixed frames with movable holddown, cylinder five and cylinder six are by tracheae and always Air valve connects.

7. according to photovoltaic rat tail automatic assembling machine described in claim 1, it is characterised in that：Translation mechanism includes fixed frame 3rd, fixed frame four, interlocking bar and respectively be located at the servo motor two at four both ends of fixed frame and fixed frame five, fixed frame three, The top of fixed frame four is respectively and fixedly provided with line slide rail three, and translation plates, the side of translation plates are respectively and fixedly provided on the sliding block of line slide rail three Portion is respectively and fixedly provided with connecting plate, and six line taking mechanisms are fixed on for one group on connecting plate with three, and interlocking bar is fixed on two translations Between plate, synchronous pulley is equipped on fixed frame five and servo motor two, has been inserted in transmission belt on two synchronous pulleys, transmission belt with The top translation plates of fixed frame four are fixed, and servo motor two is electrically connected with PLC controller；Preferably, six line taking mechanisms are equal Including the claw one that cylinder seven and two can be mutually twisted, cylinder seven is fixed on connecting plate, two claws that can be mutually twisted One is articulated with the top of cylinder seven, and cylinder seven opens or closes claw；Cylinder seven is electrically connected with PLC controller.

8. photovoltaic rat tail automatic assembling machine described in claim 1, it is characterised in that：It is inserted into connector mechanism and includes straight line Translation electric cylinders one, cylinder eight and fixed part one, cylinder eight are fixedly linked with fixed part one；Fixed part one is under the drive of cylinder eight Receive the connector sent of connector vibrating disc, the clamp hand in rectilinear translation electric cylinders one clamps the line that the 4th line taking mechanism is sent Cable, rectilinear translation electric cylinders one drive clamp hand translation that the end of a thread with terminal is inserted into connector；Nutting mechanism includes servo Motor three, cylinder nine, fixed part two, rotating part and limit sensors；Servo motor three is fixedly linked with rotating part；Then to rotation Transfer part movement receives the cable that the 5th line taking mechanism is sent；Limit sensors are arranged on the rear end of fixed part two for detecting cable Terminal end whether be fully inserted into connector；The nut of rotating part clamping connector is simultaneously rotated in the driving of servo motor three Twist cap；Servo motor three, cylinder eight, cylinder nine, limit sensors are electrically connected respectively with PLC controller；Cylinder eight and cylinder nine It is fixedly linked by tracheae and total air valve.

9. photovoltaic rat tail automatic assembling machine described in claim 1, it is characterised in that：Cut wire stripping mechanism include cylinder nine, Cylinder block cuts broach, tool apron；Cylinder block and tool apron are respectively fixed on the machine frame；Cylinder nine is fixed on cylinder block；Cylinder nine divides It is not electrically connected with PLC controller；Cylinder nine is fixedly linked respectively by tracheae and total air valve；Broach is cut to be fixed on tool apron；Gas Cylinder nine is fixedly linked with cutting broach；Broach is cut to open or close under the drive of cylinder nine；Cutting broach has three groups；Front and rear two groups are stripping Knife, intermediate one group is cutter；Cut the conduit for being arranged right below straight-through lower section retracting device of broach.

10. photovoltaic rat tail automatic assembling machine described in claim 1, it is characterised in that：Finished product unloading device includes support The claw two that plate two, cylinder 15, cylinder 12 and two can be mutually twisted；Support plate two, which is fixed on, is inserted into connector mechanism On plate, be fixed with gripping plate on the sliding block of cylinder 15, cylinder 12 is fixedly linked with gripping plate, cylinder 12 also with two The claw two that can be mutually twisted is connected；Cylinder 15 is electrically connected with PLC controller, and cylinder 12 passes through cylinder and total air valve phase Even；Preferably, terminal test mechanism includes cylinder 13, two claws that can be mutually twisted three and fibre optical sensors；Two The claw three that can be mutually twisted is articulated with the top of cylinder 13, and fibre optical sensor is located at the side of claw three, and with cylinder ten Three fix；Cylinder 13 is connect by tracheae with total air valve, and fibre optical sensor is connect with PLC controller；Preferably, tin soldering machine Structure includes putting tin silk device, frame body, cylinder 14, collet, heating rod and terminal position portion, and cylinder 14 is fixed on frame body top Portion, the front side portion of frame body are fixed on line slide rail four, and collet is fixed on line slide rail four, and heating rod is fixed on collet, end Sub- positioning region is located at below the fire end of heating rod.