CN207582931U - A kind of elevating scaffold lifting device - Google Patents
A kind of elevating scaffold lifting device Download PDFInfo
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- CN207582931U CN207582931U CN201721175005.3U CN201721175005U CN207582931U CN 207582931 U CN207582931 U CN 207582931U CN 201721175005 U CN201721175005 U CN 201721175005U CN 207582931 U CN207582931 U CN 207582931U
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Abstract
本实用新型公开了一种升降脚手架提升装置,属于建筑脚手架辅助设备领域,包括脚手架主体、提升机、链条,所述脚手架主体上设有上吊点桁架和下吊点桁架,所述上吊点桁架通过张紧装置和链条连接所述提升机,所述提升机通过重力传感器与所述下吊点桁架相连,下吊点桁架的上方还设有附墙吊挂座,所述附墙吊挂座固定在墙体上,所述链条一端的循环钩与所述附墙吊挂座连接,所述重力传感器以及提升机连接有控制系统。该升降脚手架提升装置的结构简单,能解决提升装置的承受压力大,耗能高,效率低的问题,提高施工安全性。
The utility model discloses a hoisting device for a lifting scaffold, which belongs to the field of auxiliary equipment for building scaffolding, and comprises a scaffold main body, a hoist, and a chain. The tensioning device and the chain are connected to the hoist, and the hoist is connected to the truss at the lower hanging point through a gravity sensor. There is also a wall-attached hanging seat above the truss at the lower hanging point, and the wall-attached hanging seat is fixed On the wall, the loop hook at one end of the chain is connected with the wall-attached hanging seat, and the gravity sensor and hoist are connected with a control system. The hoisting device of the lifting scaffold has a simple structure, can solve the problems of high pressure, high energy consumption, and low efficiency of the hoisting device, and improve construction safety.
Description
技术领域technical field
本实用新型涉及建筑脚手架辅助设备领域,特别涉及一种升降脚手架提升装置。The utility model relates to the field of auxiliary equipment for building scaffolding, in particular to a lifting device for lifting scaffolding.
背景技术Background technique
在建筑施工中,脚手架是不可缺少的架设工具 ,它的作用是保证施工作业人员能够顺利并安全可靠的在不同高度的作业面上进行正常施工。随着我国国民经济的快速发展和建筑业整体技术水平的提高,外脚手架施工技术也适应高层建筑的需要而得到长足地发展。目前,国内升降脚手架采用的提升机主要是慢升环链葫芦。In building construction, scaffolding is an indispensable erection tool. Its function is to ensure that construction workers can carry out normal construction on different heights of work surfaces smoothly, safely and reliably. With the rapid development of my country's national economy and the improvement of the overall technical level of the construction industry, the construction technology of external scaffolding has also developed rapidly to meet the needs of high-rise buildings. At present, the hoists used in domestic lifting scaffolds are mainly slow-rising chain hoists.
中国专利文献CN 204676872 U公开了一种升降脚手架提升机构,包括提升座、提升主机、吊架p、吊架q、钢丝绳、回升机构、链条,其中提升主机包括电机墙板、箱体墙板、墙板螺栓、电机、减速机、手拉葫芦减速器、盘式制动电机、行星减速机和主动链轮,提升主机还包括螺栓销轴、吊板d和吊板b,螺栓销轴和墙板螺栓将电机墙板和箱体墙板安装在一起,螺栓销轴和墙板螺栓两端各有台阶,吊板d、吊板b安装在主动链轮的两侧位置对称分布。该提升机构在施工时,双吊架可交替连接于附着式升降脚手架支座,重量小,免搬运,降低建筑工人的劳动强度,能提高链条利用率和附着式升降脚手架施工效率,然而,升降脚手架提升过程中,提升主机作用于环链,环链负载重物升降,提升主机的承受压力大,耗能高,效率低,存在安全隐患。Chinese patent document CN 204676872 U discloses a lifting scaffold lifting mechanism, including a lifting seat, a lifting host, a hanger p, a hanger q, a steel wire rope, a hoisting mechanism, and a chain, wherein the lifting host includes a motor wall panel, a box body wall panel, Wall plate bolts, motor, reducer, chain hoist reducer, disc brake motor, planetary reducer and driving sprocket, the lifting host also includes bolt pin shaft, hanging plate d and hanging plate b, bolt pin shaft and wall The plate bolts install the motor wall plate and the box wall plate together, the bolt pin shaft and the two ends of the wall plate bolts have steps respectively, and the hanging plate d and the hanging plate b are installed on both sides of the driving sprocket and are symmetrically distributed. During the construction of the lifting mechanism, the double hangers can be alternately connected to the attached lifting scaffold support, which is light in weight, free from handling, reduces the labor intensity of construction workers, and can improve the utilization rate of the chain and the construction efficiency of the attached lifting scaffold. However, the lifting During the lifting process of scaffolding, the hoisting main engine acts on the ring chain, and the chain load is lifted and lowered. The hoisting main machine bears high pressure, high energy consumption, low efficiency, and potential safety hazards.
实用新型内容Utility model content
本实用新型针对上述现有技术存在的问题,提供了一种升降脚手架提升装置,该升降脚手架提升装置的结构简单,能解决提升装置的承受压力大,耗能高,效率低的问题,提高施工安全性。The utility model aims at the problems existing in the above-mentioned prior art, and provides a lifting scaffold lifting device. The lifting scaffold lifting device has a simple structure, which can solve the problems of high pressure, high energy consumption, and low efficiency of the lifting device, and improve construction efficiency. safety.
为了实现上述的目的,本实用新型采用以下技术措施 :In order to achieve the above-mentioned purpose, the utility model adopts the following technical measures:
一种升降脚手架提升装置,包括脚手架主体、提升机、链条,所述脚手架主体上设有上吊点桁架和下吊点桁架,所述上吊点桁架通过张紧装置和链条连接所述提升机,所述提升机通过重力传感器与所述下吊点桁架相连,下吊点桁架的上方还设有附墙吊挂座,所述附墙吊挂座固定在墙体上,所述链条一端的循环钩与所述附墙吊挂座连接,所述重力传感器以及提升机连接有控制系统。A lifting scaffold lifting device, comprising a scaffold main body, a hoist, and a chain, the scaffold main body is provided with a truss at an upper lifting point and a truss at a lower lifting point, and the truss at the upper lifting point is connected to the hoist through a tensioning device and a chain, the The hoist is connected to the truss at the lower hanging point through a gravity sensor, and a wall-attached hanging seat is provided above the truss at the lower hanging point. The wall-attached hanging seat is fixed on the wall, and the loop hook at one end of the chain It is connected with the hanging base attached to the wall, and the gravity sensor and the hoist are connected with a control system.
作为优选,所述附墙吊挂座包括背板以及连接在背板两侧的侧板,所述背板上开设有两个连接孔,连接孔处连接有补强垫板,所述两侧板通过销轴垂直连接。As a preference, the wall-attached hanging seat includes a back plate and side plates connected to both sides of the back plate, two connection holes are opened on the back plate, and a reinforcing backing plate is connected to the connection holes, and the two sides The plates are connected vertically by pins.
作为优选,所述背板为厚度10mm的钢板,所述两个连接孔之间的中心距为150mm,所述侧板的厚度为8mm。Preferably, the back plate is a steel plate with a thickness of 10 mm, the center-to-center distance between the two connecting holes is 150 mm, and the thickness of the side plate is 8 mm.
作为优选,所述附墙吊挂座通过穿墙螺栓固定在所述墙体上。Preferably, the wall-attached hanging seat is fixed on the wall by through-wall bolts.
作为优选,所述上吊点桁架连接所述提升机的销轴。Preferably, the hoisting point truss is connected to the pin shaft of the hoist.
作为优选,所述张紧装置包括连接在所述上吊点桁架上的悬臂吊杆,悬臂吊杆的一端连接有压簧,另一端通过滚轮架连接所述链条。Preferably, the tensioning device includes a cantilever boom connected to the truss at the lifting point, one end of the cantilever boom is connected to a compression spring, and the other end is connected to the chain through a roller frame.
作为优选,所述上吊点桁架设置在所述脚手架主体的第三工作层。Preferably, the hoisting point truss is arranged on the third working layer of the scaffold body.
作为优选,所述附墙吊挂座与提升机的提升点中心和所述上吊点桁架、下吊点桁架的提升点中心处在同一中心轴线上。Preferably, the hanging seat attached to the wall is on the same central axis as the lifting point center of the hoist and the lifting point centers of the lifting point truss and the lifting point truss.
作为优选,所述控制系统包括连接所述重力传感器和提升机的单片机,所述单片机连接有主控器和遥控器,所述主控器上设有触摸控制屏。Preferably, the control system includes a single-chip microcomputer connected with the gravity sensor and the hoist, the single-chip microcomputer is connected with a main controller and a remote controller, and the main controller is provided with a touch control screen.
作为优选,所述单片机还通过通讯信号连接有移动控制终端。Preferably, the single-chip microcomputer is also connected to a mobile control terminal through a communication signal.
本实用新型的有益效果在于:The beneficial effects of the utility model are:
1、本实用新型链条一端通过循环钩连接附墙吊挂座,链条在上升或下降时可将载荷传递给建筑墙体,起到了支承的作用,可减少提升机的承压,提高提升机的效率,且附墙吊挂座的结构简单,连接孔处连接有补强垫板,两侧板通过销轴垂直连接,可以有效提高附墙吊挂座的支撑性能和连接稳定性,降低附墙吊挂座在支承过程中发生形变的可能性,延长附墙吊挂座的使用寿命。1. One end of the chain of the utility model is connected to the hanging seat attached to the wall through a loop hook. When the chain rises or falls, the load can be transferred to the building wall, which plays a supporting role, which can reduce the pressure of the hoist and improve the hoist. efficiency, and the structure of the wall-attached hanger is simple, the connection hole is connected with a reinforcing backing plate, and the two side plates are vertically connected by pin shafts, which can effectively improve the support performance and connection stability of the wall-attached hanger, reduce the The possibility of deformation of the hanging seat during the supporting process prolongs the service life of the hanging seat attached to the wall.
2、本实用新型提升机的驱动机构连接有重力传感器,重力传感器和提升机的驱动机构连接有控制系统,通过单片机对传感器信号的检测,与主控器进行信息的交换,并通过主控器、单片机对传感器进行测量的计算、分析、判断并作出相应的处理,实现了对架体升降全过程的实时监控和自动控制,确保施工人员和架体升降的安全。2. The driving mechanism of the hoist of the utility model is connected with a gravity sensor, and the gravity sensor and the driving mechanism of the hoist are connected with a control system. The sensor signal is detected by the single-chip microcomputer, and information is exchanged with the main controller, and through the main controller 1. The single-chip computer calculates, analyzes and judges the measurement of the sensor and makes corresponding processing, which realizes the real-time monitoring and automatic control of the whole process of lifting and lowering the frame, and ensures the safety of the construction personnel and the lifting of the frame.
附图说明Description of drawings
图1为本实用新型的正视图;Fig. 1 is the front view of the utility model;
图2为本实用新型的侧视图;Fig. 2 is a side view of the utility model;
图3为本实用新型的附墙吊挂座的立体结构图;Fig. 3 is the three-dimensional structural diagram of the wall-attached hanging seat of the present invention;
图4为本实用新型的控制系统连接示意图。Fig. 4 is a schematic diagram of the connection of the control system of the present invention.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
如图1-图2所示,一种升降脚手架提升装置,包括脚手架主体1、提升机2、链条3,所述脚手架主体1上设有上吊点桁架11和下吊点桁架12,所述上吊点桁架11通过张紧装置和链条3连接所述提升机2,所述提升机2通过重力传感器4与所述下吊点桁架12相连,下吊点桁架12的上方还设有附墙吊挂座5,所述附墙吊挂座5固定在墙体上,所述链条3一端的循环钩与所述附墙吊挂座5连接,所述重力传感器4以及提升机2连接有控制系统,所述循环钩通过销钉交接在附墙吊挂座5上,附墙吊挂座5支撑架体的升降,链条3在循环钩内循环,实现架体升降,可将载荷传递给建筑墙体,减少提升机2的负荷,提高提升机2的效率。As shown in Figures 1-2, a lifting scaffold lifting device includes a scaffold main body 1, a hoist 2, and a chain 3. The scaffold main body 1 is provided with a lifting point truss 11 and a lower lifting point truss 12. The point truss 11 is connected to the hoist 2 through a tensioning device and a chain 3, and the hoist 2 is connected to the hanging point truss 12 through a gravity sensor 4, and a wall hanging is also provided above the hanging point truss 12. seat 5, the wall-mounted hanging seat 5 is fixed on the wall, the loop hook at one end of the chain 3 is connected with the wall-attached hanging seat 5, the gravity sensor 4 and the hoist 2 are connected with a control system, The circulating hook is attached to the wall hanging seat 5 through pins, and the wall hanging seat 5 supports the lifting of the frame body. The chain 3 circulates in the circulating hook to realize the lifting of the frame body, and the load can be transferred to the building wall. Reduce the load of the hoist 2 and improve the efficiency of the hoist 2.
所述张紧装置包括连接在所述上吊点桁架11上的悬臂吊杆61,悬臂吊杆61的一端连接有压簧62,另一端通过滚轮架63连接所述链条3,通过调节实现悬臂吊杆61的长度和压簧62的松紧状态,可实现滚轮架63的升降,完成滚轮架63与链条3之间的张紧和放松。The tensioning device includes a cantilever boom 61 connected to the hanging point truss 11, one end of the cantilever boom 61 is connected with a compression spring 62, and the other end is connected to the chain 3 through a roller frame 63, and the cantilever suspension is realized through adjustment. The length of the bar 61 and the tightness of the stage clip 62 can realize the lifting of the roller frame 63, and complete the tension and relaxation between the roller frame 63 and the chain 3.
如图4所示,所述控制系统包括连接所述重力传感器4和提升机2的单片机71,所述单片机71连接有主控器72和遥控器73,所述主控器72上设有触摸控制屏74,所述单片机71还通过通讯信号连接有移动控制终端75,所述移动控制终端75可为手机、无线控制器等。所述控制系统通过单片机71对重力传感器4的信号检测,与主控器72进行信息的交换,并通过主控器72进行对信号计算、分析、判断,并由单片机71作出相应的处理,实现对架体升降全过程的实时监控和自动控制,并通过触摸控制屏74作为人机对话,交互界面显示各机位的重力状态,重力超重及失重时实现报警并停机,并会自动调节架体的重力平衡,达到架体平衡稳定,所述主控器72最多可连接50台单片机71,具有移动控制终端75自动控制、遥控器73手动功能控制和触摸控制屏74应急控制等三种控制方式,保证了无论在何种情况下均可升降脚手架,绝不会耽误施工进程,触摸控制屏应急控制与手动控制自动切换,当通信成功后,主控器接管单片机,手动功能将不起作用,当断开通信后,单片机自动恢复手动功能,安全性能高。As shown in Figure 4, the control system includes a single-chip microcomputer 71 connected to the gravity sensor 4 and the hoist 2, the single-chip microcomputer 71 is connected with a main controller 72 and a remote controller 73, and the main controller 72 is provided with a touch The control panel 74, the single-chip microcomputer 71 is also connected with a mobile control terminal 75 through a communication signal, and the mobile control terminal 75 can be a mobile phone, a wireless controller, etc. The control system detects the signal of the gravity sensor 4 through the single-chip microcomputer 71, exchanges information with the main controller 72, and performs signal calculation, analysis, and judgment through the main controller 72, and makes corresponding processing by the single-chip microcomputer 71 to realize Real-time monitoring and automatic control of the whole process of lifting and lowering the frame body, and through the touch control screen 74 as a man-machine dialogue, the interactive interface displays the gravity status of each machine position, and realizes alarm and shutdown when the gravity is overweight or weightless, and automatically adjusts the frame body Gravity balance, to achieve stable balance of the frame, the main controller 72 can be connected to 50 single-chip microcomputers 71 at most, with three control methods such as automatic control of mobile control terminal 75, manual function control of remote control 73 and emergency control of touch control screen 74 , to ensure that the scaffolding can be lifted and lowered under any circumstances, and the construction process will never be delayed. The touch control screen automatically switches between emergency control and manual control. When the communication is successful, the main controller takes over the microcontroller, and the manual function will not work. When the communication is disconnected, the single-chip microcomputer automatically restores the manual function, which has high safety performance.
参考图3,作为本实施例的优选方案,所述附墙吊挂座5包括背板51以及连接在背板51两侧的侧板52,所述背板52上开设有两个连接孔53,连接孔53处连接有补强垫板54,所述两侧板52通过销轴55垂直连接,所述背板52为厚度10mm的钢板,所述两个连接孔53之间的中心距为150mm,所述侧板52的厚度为8mm,所述附墙吊挂座5通过穿墙螺栓固定在所述墙体上。所述附墙吊挂座5的结构简单紧凑,对墙体的占用空间小,制作成本低、工艺简单,通过补强垫片54和销轴55可以有效提高附墙吊挂座5的支撑性能和连接稳定性,降低附墙吊挂座5在支承过程中发生形变的可能性,且循环钩固定在销轴55的一侧,可防止循环钩发生位移,链条3在上升或下降时可将载荷迅速传递给建筑墙体。Referring to FIG. 3 , as a preferred solution of this embodiment, the wall-attached hanging seat 5 includes a back plate 51 and side plates 52 connected to both sides of the back plate 51 , and two connection holes 53 are opened on the back plate 52 , the connecting hole 53 is connected with a reinforcing backing plate 54, the two side plates 52 are vertically connected by a pin 55, the back plate 52 is a steel plate with a thickness of 10mm, and the center distance between the two connecting holes 53 is 150 mm, the thickness of the side plate 52 is 8 mm, and the wall-attached hanging seat 5 is fixed on the wall body by through-wall bolts. The wall-attached hanger 5 has a simple and compact structure, takes up little space on the wall, has low manufacturing cost and simple process, and the supporting performance of the wall-attached hanger 5 can be effectively improved through the reinforcing gasket 54 and the pin shaft 55 and connection stability, reduce the possibility of deformation of the wall-attached hanging seat 5 in the supporting process, and the loop hook is fixed on one side of the pin shaft 55, which can prevent the loop hook from shifting, and the chain 3 can be moved when it rises or falls. The load is quickly transferred to the building walls.
实施例一:所述提升机2为低速环链电动提升机,倒挂在所述上吊点桁架11上,上吊点桁架11连接所述提升机2的销轴,提升机2驱动装置的吊钩通过重力传感器4与下吊点桁架12连接,循环钩与附墙吊挂座5连接,通过提升机2的正反运转,使竖向主框架导轨沿导向轮上下相对运动,从而实现集成式升降脚手架的升降作业。所述上吊点桁架11和下吊点桁架12设置在脚手架的竖向主框架导轨16与吊点立杆14之间,同时与内侧水平桁架、操作平台板15全部采用刚性连接,在架体的内立面上形成了一个与墙体平行的竖向片式桁架结构,所述附墙吊挂座5与提升机2的提升点中心和所述上吊点桁架11、下吊点桁架12的提升点中心处在同一中心轴线上,该中心轴线又与竖向片式桁架结构的中心轴线在于墙体垂直的平面上重合,从而避免脚手架的偏心受力使竖向主框架根部向一侧变形及失稳的缺陷,改善了提升机2的提升力在脚手架主体1结构上的分布状况。Embodiment 1: The hoist 2 is a low-speed chain electric hoist, hung upside down on the truss 11 at the hoisting point, the truss 11 at the hoisting point is connected to the pin shaft of the hoist 2, and the hook of the driving device of the hoist 2 passes through The gravity sensor 4 is connected to the hanging point truss 12, and the loop hook is connected to the wall hanging seat 5. Through the positive and negative rotation of the hoist 2, the vertical main frame guide rail moves up and down relative to the guide wheels, thereby realizing an integrated lifting scaffold lifting operations. The hanging point truss 11 and the hanging point truss 12 are arranged between the vertical main frame guide rail 16 of the scaffold and the lifting point pole 14, and are rigidly connected to the inner horizontal truss and the operating platform board 15 at the same time. A vertical sheet truss structure parallel to the wall is formed on the inner facade, the center of the lifting point of the wall-attached hanging seat 5 and the hoist 2 and the lifting of the lifting point truss 11 and the lifting point truss 12 The center of the point is on the same central axis, and the central axis coincides with the central axis of the vertical sheet truss structure on the plane vertical to the wall, so as to avoid the eccentric force of the scaffolding from deforming the root of the vertical main frame to one side and The defect of instability improves the distribution of the lifting force of the hoist 2 on the structure of the scaffold main body 1 .
所述脚手架主体1的第一层和第三层工作层的空间结构具备的空间几何不可变稳定结构的条件,所述上吊点桁架11设置在所述脚手架主体1的第三工作层,为上吊点的稳定性提供了可靠保证。The spatial structure of the first floor and the third working layer of the scaffold body 1 possesses the condition that the spatial geometry is invariable and stable. The hanging point truss 11 is arranged on the third working layer of the scaffolding main body 1, and is used for hoisting Point stability provides a reliable guarantee.
实施例二:所述提升机2正挂在所述上吊点桁架11上,上吊点桁架11连接所述提升机2的销轴,提升机2的驱动装置的吊钩与附墙吊挂座5挂接,循环钩通过重力传感器4与下吊点桁架12连接。Embodiment 2: The hoist 2 is hanging on the truss 11 of the hoisting point, the truss 11 of the hoisting point is connected to the pin shaft of the hoist 2, the hook of the driving device of the hoist 2 is connected to the hanging seat 5 attached to the wall Hitching, the loop hook is connected with the hanging point truss 12 through the gravity sensor 4 .
综上所述,本实用新型通过附墙吊挂座可将载荷传递给建筑墙体,起到了支承的作用,可减少提升机的承压,提高提升机的效率,且重力传感器和提升机的驱动机构连接有控制系统,通过单片机对传感器信号的检测,与主控器进行信息的交换,并通过主控器、单片机对传感器进行测量的计算、分析、判断并作出相应的处理,实现了对架体升降全过程的实时监控和自动控制,确保施工人员和架体升降的安全,减少施工安全隐患。In summary, the utility model can transmit the load to the building wall through the wall-attached hanging seat, which plays a supporting role, can reduce the pressure bearing of the hoist, and improve the efficiency of the hoist, and the gravity sensor and the hoist The driving mechanism is connected with the control system, through the single-chip microcomputer to detect the sensor signal, exchange information with the main controller, and through the main controller and the single-chip microcomputer to calculate, analyze, judge and make corresponding processing on the sensor measurement, to realize the The real-time monitoring and automatic control of the whole process of frame lifting ensures the safety of construction personnel and frame lifting and reduces construction safety hazards.
以上内容是结合具体的优选实施方式对本发明所作的进一步详细说明,不能认定 本发明的具体实施只局限于这些说明。对于本发明所属技术领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干简单推演或替换,都应当视为属于本发明的保护范围。 The above content is a further detailed description of the present invention in conjunction with specific preferred embodiments, and it cannot be assumed that the specific implementation of the present invention is only limited to these descriptions. For those of ordinary skill in the technical field of the present invention, without departing from the concept of the present invention, some simple deduction or replacement can be made, which should be regarded as belonging to the protection scope of the present invention.
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