A kind of sludge desiccation processing equipment
Technical field
The utility model belongs to field of solid waste disposal, and in particular to a kind of sludge desiccation processing equipment.
Background technology
With Chinese society economy and the development of urbanization, the generation of municipal sewage and quantity are constantly increasing.According to having
Prediction is closed, China's municipal sewage amount can also increase by a fairly big margin for 20 years in future.At present, China produces the nearly 3 × 106t of dewatered sludge per year, with
The development of domestic sewage disposal cause, the total process water yield of sewage treatment plant and the continuous of degree for the treatment of expand and improve, institute
The sludge quantity of generation also will increasingly increase.A large amount of sludge fails to obtain timely, rational processing and sink as sewage treatment plant
The burden of weight.Also containing a large amount of N, P, K, Ca and organic matter in sludge, and N, P can have based on organic with slow release
There is long-term effect.Sludge is useful living resources, as can rationally utilizing can not only then turn waste into wealth, moreover it is possible to increase economic benefit,
So disposition is effectively treated and is had important practical significance using the technology of sludge.
Treatment of Sludge method is filled for desiccation and then again at this stage, but with the development of modern city, is gone special
It is unrealistic to be filled to take out a piece of vacant lot, in addition directly fills the recycling that can not also realize to resource.Also
A kind of method is exactly to carry out desiccation, pyrolysis, gasification to sludge, realizes the recycling of resource.Drying sludge technology is a kind of
Common can effectively reduce moisture percentage in sewage sludge in order to which it continues the technology of subsequent processing, and specific is specially to design
Sludge is heated in equipment, the process of evaporation wherein moisture can be not only effectively realized for " free in sludge
The removal effect of water ", while also " Interstitial Water " therein, " surface-bonded water " or even " internal junction Heshui " can all be played quickly
Evaporate purpose;Since the technology can be according to the requirement of subsequent processing process, by sludge drying to specified moisture content, therefore its quilt
It is widely used in existing sludge drying processing.
Drying sludge usually using dedicated sludge drier, with steam, high-temperature flue gas or just like heat conduction oil or even
Solar energy using direct or indirect mode of heating, is aided with mixing and stirring, and then reach its drying purpose as heat source.Its
In, direct heat transfer formula sludge drier, this is applying artificial Suzhou Zili Chemical Equipment Co., Ltd. on June 22nd, 2010
The utility model patent of application《Sludge drying process and equipment》It waits and is described in texts, most of them are with boiler high temperature cigarette
Gas etc. is used as heat source, is in direct contact after making it into drying machine with wet mud, by thermal convection directly to take wet mud out of
Interior moisture;This kind of mode dehumidification efficiency is high, but being in direct contact and being precipitated due to a large amount of flue gases and wet mud, and flying dust is caused to give up
Hanker that dust content is huge, and because without appropriate follow-up dust separation measure, being prone to generate the security risks such as dust explosion.
In indirect heat transmission type sludge drier, sludge and heat source are not directly contacted with, but heat transfer is carried out by way of heat transfer,
Such as apply for utility model patent filed in artificial 19 days April in 2012 of Zhejiang University《Sludge anhydration burning integrated processing system
And its technique》A kind of indirect heat transmission type drying sludge mode is just given, since sludge and heat source are separated by artificial,
It is good to heat flue gas cleannes, without related dust hidden danger, therefore using more;However, due to current indirect heat transmission type drying machine
Or in a manner that the static training of similar pot and stove is dried, cause to generate sludge settling inside it under the effect of gravity and single side occur and add
Thermal phenomenon, heating is not uniform enough, can not uniformly be parched so as to cause pending mud, and dehumidification efficiency is poor, even if as aforementioned special
Fixed and moving tooth in sharp text is staggeredly and moving teeth is in a manner of hollow Flue duct design, and mode also not only causes its complicated numerous
Superfluous, it is extremely inconvenient to safeguard, at the same its interior sludge can also be caused largely to deposit in fixed tooth lower chamber and occur not drying with
The phenomenon that direct sintering sets further, since its moving teeth flank of tooth is its vertical rotor shaft direction, how to ensure sludge after the drying
Discharge purpose, and being clearly for its mechanism can not conclusive realization;In addition, current sludge drier, since its sludge holds
Chamber of receiving needs frequently to contact dry or wet sludge always, and the accommodating chamber wear rate after severe friction is high, service life
Often influence the efficiency of actual of complete machine.How a kind of rational in infrastructure sludge drier is developed, so as to make it really
Real plays convenient and efficient drying sludge purpose, to be compeled technical barrier to be solved nearly ten years both at home and abroad.
Chinese patent publication No. CN103693829A discloses a kind of sludge treatment device and technique, and equipment includes sludge
Conveyer, sludge crushing molding machine and sludge drying machine, be provided with from top to bottom in the sludge hopper of sludge crushing molding machine by
The broken mud roller of a pair and a pair of of mud compression moulding roller of variable-frequency motor driving;The desiccation storehouse inner cavity of sludge drying machine is divided into desiccation
Room is heated in room with circulated air, if being provided with dried layer stainless (steel) wire belt transfer station, the sludge of sludge crushing molding machine in desiccation room
The discharge port of hopper is located at the surface at the transmission beginning of the stainless (steel) wire belt transfer station of top in desiccation storehouse.At the sludge
Equipment and technique are managed during being handled for municipal sludge, has that processivity is strong, period short efficient, place
Manage the remarkable advantages such as good effect, non-secondary pollution, environmental protection, stable equipment operation safety, low energy consumption, the degree of automation height.
However, the equipment is during processing sludge compacting mud item, since water content and the big sludge of stickiness are easily bonded,
Therefore the present apparatus is made to be only capable of processing water content is small and the little sludge of stickiness, use scope is significantly smaller;On the other hand, due to sludge
Stickiness be insufficient to allow its keep strip, be easily broken off accumulating in switching process so that the drying efficiency of the device is lower, no
Conducive to energy saving, which keeps the molding effect of sludge item grain using using by the way of additive, and increase desiccation into
This, is also unfavorable for green processing.
Utility model content
For the problems of the prior art, the purpose of this utility model is to provide for a kind of sludge drying processing method and dress
It puts, using rolling granulating and step by step by the way of drying and other treatment so that the energy utilization rate and desiccation effect of the utility model are more preferable.
In order to achieve the above object, the technical solution of the utility model is:
A kind of sludge drying processing method, including:It first will be by the simple dirt air-dried with precipitation process by feeder
Mud is transported to feeding of roll squeezer funnel;Then, loading hopper will be rolled into thin mud cake, while dirty after material collection into roll squeezer
Mud is reduced its moisture by roll squeezer heating evaporation;Again, serrated knife molding machine cuts into inch strips thin mud cake, while is heated into one
Step reduces its moisture, and strip sludge is broken into the particle for being not fixed length by gravity;Simultaneously can according to granulating needs,
The sludge that will have partly granulated can also be taken to be added in high moisture sluge, reduce and enter forming part moisture;Finally, sludge
Particle enters stirring type dryer by heating for multiple times and stirs, and the moisture of mud granule is reduced to specified range, by going out
Material machine transports designated position to, completes sludge drying processing.
A kind of sludge desiccation processing equipment, including heat source and sludge drying processor, the sludge drying processor is by upper
Include roll squeezer, serrated knife granulating machine and stirring type dryer successively under;The feeding of roll squeezer mouth sets loading hopper, described
Roll squeezer is included to rotating drum, the material scraping plate being adjacent to the setting of rotating drum discharge port to rotating drum surface;The serrated knife into
Grain machine inlet docks the discharge port of the roll squeezer, and the serrated knife granulating machine is included to rotary roll serrated knife, described to rotary roll serrated knife
Surface sets groove along direction of rotation, and the clear frid to rotary roll serrated knife surface is close in the serrated knife granulating machine discharge port setting;Institute
The main shaft for stating roll squeezer and serrated knife granulating machine is hollow shaft, the hollow shaft setting air inlet section and exhaust section, the air inlet section and
Exhaust section is separated by partition or solid core, and the partition or solid core both ends are set into hole and portal respectively;The roll squeezer and tooth
The inside setting cavity of knife granulating machine, the cavity are connect respectively with entering hole and portalling;The heat source enters hole by air inlet section
Into the roll squeezer and the internal cavities of serrated knife granulating machine, the sludge on heating equipment and equipment, by portalling and exhaust section
Device for transferring;
If the stirring type dryer is divided into dried layer by multiple partition boards, the partition board be divided into outer circle opening large baffle and
The small baffle of inner circle opening, the diaphragm internal set heating chamber, and the partition board top sets scraper plate, and the scraper plate passes through default
The material of partition board is transported to different positions by different angles in same direction of rotation.
Further, the series of the roll squeezer is natural number no more than 10, the multistage roll squeezer to rotating drum
Spacing be sequentially reduced.
Further, the spacing to rotating drum can adjust.
Further, the series of the serrated knife granulating machine is the natural number no more than 10, the multistage serrated knife molding machine
The spacing of rotary roll serrated knife is sequentially reduced.
Further, the spacing to rotary roll serrated knife can adjust.
Further, the quantity of the partition board is the positive integer no more than 20.
Further, the heat source is the device for providing high-temperature, high pressure fluid, including boiler and/or compressor.
The beneficial effects of the utility model are:
The utility model is passed through heat source in the operation of rolling in roller is rolled, during sludge is rolled into mud cake,
The water content of mud cake is reduced, makes mud cake more easily molded, convenient for the processing of next step;
During sludge cake cuts granulating, adding heat source further reduces the water content of mud cake, and ensure that
Granulating effect;
After the sludge of basic granulating enters stirring type dryer, scraper plate transports the sludge of particle to multistage partition board heating and does
It is dry and stir so that desiccation is more thorough.
Description of the drawings
It in order to illustrate the embodiment of the utility model or the technical proposal in the existing technology more clearly, below will be to embodiment
Or attached drawing needed to be used in the description of the prior art is briefly described, it should be apparent that, the accompanying drawings in the following description is only
It is some embodiments of the utility model, for those of ordinary skill in the art, in the premise not made the creative labor
Under, it can also be obtained according to these attached drawings other attached drawings.
Fig. 1 is the main structure diagram of the utility model.
Fig. 2 is the present invention looks up structural representation of the utility model roll squeezer.
Fig. 3 is the A-A cross-sectional views of the utility model roll squeezer.
Fig. 4 is the present invention looks up structural representation of the utility model serrated knife granulating machine.
Fig. 5 is the B-B cross-sectional views of the utility model serrated knife granulating machine.
Fig. 6 is the main structure diagram of the utility model stirring type dryer.
Fig. 7 is the C-C cross-sectional views of the utility model stirring type dryer.
Fig. 8 is the D-D cross-sectional views of the utility model stirring type dryer.
In figure:1- feeders, 2- roll squeezers, the outlet of 21- roll squeezers heating agent, 22- loading hoppers, 23- exhaust outlets, 24- rollers
Press heating agent entrance, 25- is to rotating drum, and 26- material scraping plates, 27- is to rotating drum main shaft;3- serrated knife granulating machines, 31- serrated knife granulating machines
Heating medium, the outlet of 32- serrated knife granulating machines heating agent, 33- air inlets, 34- is to rotary roll serrated knife, and the clear frids of 35-, 36- is to rotary roll tooth
Knife main shaft;4- stirring type dryers, 41- hot wind inlets, 42- drying machine Heating mediums, 43- power plants, 44- speed reducers,
45- drying machine discharge gates, 46- drying machine inlets, 47- moisture exhausting ports, 48a- forward direction scraper plates, 48b- back scrapers, 49a- septulums
Plate, 49b- large baffles;5- heat sources, 6- discharging machines.
Specific embodiment
The utility model is further described with reference to the accompanying drawings and examples.
As shown in Figure 1, a kind of sludge desiccation processing equipment, including heat source 5 and sludge drying processor, the sludge drying
Processor from top to bottom includes roll squeezer 2, serrated knife granulating machine 3 and stirring type dryer 4 successively;The heat source 5 is provides high temperature
The device of high-pressure fluid, including boiler and/or compressor.
As shown in Figures 2 and 3,2 feed inlet of the roll squeezer setting loading hopper 22, the roll squeezer 2 are included to rotating drum
25, the spacing to rotating drum 25 can adjust, and the device of the spacing adjustment includes the silk for being separately positioned on roller both ends
Thick stick, cylinder or/and oil cylinder;Pass through the adjustment of spacing so that the thickness of sludge cake is in appropriate range, in order to next step
Slitting.The material scraping plate 26 being adjacent to the setting of 25 discharge port of rotating drum to 25 surface of rotating drum, material scraping plate 26 can prevent dirt
Mud cake is bonded in cylinder surface due to stickiness so that the ratio of briquetting and speed of production of sludge cake reduce.
As shown in Figures 4 and 5,3 feed inlet of serrated knife granulating machine docks the discharge port of the roll squeezer 2, the serrated knife into
Grain machine 3 is included to revolving serrated knife 34, and described pair of 34 surface of rotation serrated knife sets groove, the spacing of described pair of rotation serrated knife 34 along direction of rotation
It can adjust, the device of the spacing adjustment includes the leading screw, cylinder or/and oil cylinder that are separately positioned on roller both ends;By
Away from adjustment so that the shape of sludge item is in suitable range so that is more easy to fragment into smaller particle.The serrated knife granulating
The clear frid 35 to 34 surface of rotation serrated knife, the notch geometry of clear frid 35 and the slot to revolving serrated knife 34 are close in the setting of 3 discharge port of machine
The shape of bottom and groove face is coincide, and clear frid 35 removes the mud granule being bonded in rotation 34 slot bottom of serrated knife and groove face in time, increases
The operational efficiency of equipment.
The roll squeezer 2 is hollow to rotation serrated knife main shaft 36 to rotating drum main shaft 27 and the serrated knife granulating machine 3
Axis, the hollow shaft setting air inlet section and exhaust section, roll squeezer is connected to the air inlet section and exhaust section of rotating drum main shaft 27 respectively
Heating agent outlet 21 and roll squeezer heating agent entrance 24, the air inlet section and exhaust section of described pair of rotation serrated knife main shaft 36 connect serrated knife respectively
Granulating machine Heating medium 31 and serrated knife granulating machine heating agent outlet 32.
The air inlet section and exhaust section are separated by partition or solid core, the partition or solid core both ends be set into respectively hole and
Portal;The inside of the roll squeezer 2 and serrated knife granulating machine 3 sets cavity, and the cavity is connect respectively with entering hole and portalling;It is described
Heat source 5 enters hole into the internal cavities of the roll squeezer 2 and serrated knife granulating machine 3 by air inlet section, on heating equipment and equipment
Sludge, by portalling and exhaust section device for transferring;The roll squeezer 2 and serrated knife granulating machine 3 lead to during sludge is handled
Cross the moisture in heating constantly reduction sludge so that the better protrusion of final granulating.
Together with the serrated knife granulating machine 3 and 2 external connection of roll squeezer, in the drying process by being arranged on serrated knife
The air inlet 33 of 3 lower part of granulating machine rises the negative pressure inlet occurred by high-temperature gas, and is pushed up eventually by roll squeezer 2 is arranged on
The exhaust outlet 23 in portion is vented.
As shown in Fig. 6,7 and 8, if the stirring type dryer 4 is divided into dried layer by multiple partition boards, the partition board is divided into outer
The large baffle 49b of the circle opening and small baffle 49a of inner circle opening, the diaphragm internal set heating chamber, the stirring-type drying
Machine 4 heats air and partition board respectively by the hot wind inlet 41 and drying machine heating agent inlet and outlet 42 for being arranged on bottom so that sludge
Particle is more dry;The partition board top sets scraper plate, and the scraper plate presets different angles, drying machine is fixed on by skeleton
On main shaft, the drying machine main shaft passes through the positive scraper plate 48a or reversed arrangement of forward direction arrangement at same direction of rotation
The material of partition board is transported to different positions by back scraper 48b, is fallen in the large baffle 49b of lower floor's outer circle opening or inner circle opening
Small baffle 49a, until drop out drying machine discharge gate 45;The main shaft lower part setting power plant 43 and speed reducer 44, based on
Axis powered rotation, the power plant 43 include motor and fuel oil or gas engine, and the speed reducer 44 includes cone
Gear reduction unit, parallel gears speed reducer and planet-gear speed reducer.
The discharge port setting discharging machine 6 of the drying machine, the discharging machine 6 can be according to 3 granulating need of serrated knife granulating machine
Will, dry mud is transported to and formulates position, takes the dry mud back-mixing in part, reduces and enters forming part moisture.
The water vapour that the roll squeezer 2 and the evaporation of serrated knife granulating machine 3 generate is discharged from exhaust outlet 23, stirring type dryer 4
The water vapour that evaporation generates is discharged from the moisture exhausting port 47 being located on head cover, if any peculiar smell, what exhaust outlet 23 and moisture exhausting port 47 were discharged
Gas empties after can be collected into spray column processing deodorization.
A kind of sludge drying processing method, including the simple dirt air-dried with precipitation process will be passed through by feeder 1 first
Mud is transported to 2 loading hopper 22 of roll squeezer;Then, loading hopper 22 will be rolled into thin mud cake after material collection into roll squeezer 2,
Sludge is reduced its moisture by 2 heating evaporation of roll squeezer simultaneously;Again, serrated knife granulating machine 3 cuts into inch strips thin mud cake, simultaneously
Heated further to reduce its moisture, strip sludge is broken into the particle for being not fixed length by gravity;It simultaneously can basis
Granulating needs, and the sludge that will have partly granulated can also be taken to be added in high moisture sluge, reduces and enters forming part moisture;
Finally, mud granule enters stirring type dryer 4 by heating for multiple times and stirs, and the moisture of mud granule is reduced to specified model
It encloses, designated position is transported to by discharging machine 6, complete sludge drying processing.
Embodiment 2
The present embodiment and the primary structure of embodiment one are substantially the same, difference lies in:2 series of roll squeezer is little
In 10 natural number, preferably 3 grades, the spacing to rotating drum 25 of the roll squeezer 2 is sequentially reduced;3 grades of the serrated knife granulating machine
Number is the natural number no more than 10, and preferably 2 grades, the serrated knife granulating machine 3 is sequentially reduced the spacing for revolving serrated knife 34.It sets in this way
The purpose of meter is in the case where ensureing ratio of briquetting and aridity, and the utilization of the energy is more efficient.
It is understood that above with respect to the specific descriptions of the utility model, it is merely to illustrate the utility model and is not
The described technical solution of the utility model embodiment is limited to, it will be understood by those of ordinary skill in the art that, it still can be with
It modifies to the utility model or equivalent replacement, to reach identical technique effect;As long as meet using needs, all in this reality
Within novel protection domain.