Utility model content
Halfway technical problem is not thorough and gasifies in order to solve pyrolyzing sludge, the utility model provides flammable solid and gives up
Gurry pyrolysis gasifying device.The apparatus structure is simple and convenient to operate, and overcomes pyrolyzing sludge gasification installation operation in the prior art
Inconvenient, the problem of pyrolytic gasification efficiency is low.The device can be not only used for the pyrolysis and gasification of sludge, can be applicable to it
He has the pyrolytic gasification of flammable solid waste object (such as plastics).
The utility model provides a kind of flammable solid pyrolysis of waste gasification installation, and including furnace body, the furnace body is
Jacket type structure is divided into pyrolysis section and gasification section, the pyrolysis section and gasification in chuck full of cooling water, the furnace body
The intersection of section is provided with a material collecting tank, and revolving plow reclaimer is equipped in the bottom of the material collecting tank;
The gasification section is located at the lower part of furnace body, offered on the side wall of the gasification section quartz sand import, hot wind inlet,
Vapor import and solid material extraction mouth;It is further opened with starting burner on the side wall of the gasification section;
The pyrolysis section is located at the top of furnace body, and driving motor, the drive are equipped at the top of the pyrolysis section
The lower part of dynamic motor is equipped with agitating shaft, the length of the agitating shaft and highly consistent, the described stirring axle position of pyrolysis section
In the center of pyrolysis section, the agitating shaft is connected with multilayer scraper plate by connecting rod;The side wall of the furnace body is handed over up and down
For the roundel for the big disk and inner circle opening for being disposed with multiple large cylindricals openings below the scraper plate, the pyrolysis section
Top side offers feed inlet, and the feed inlet is nearby equipped with hopper, and the discharge port and feed auger of the hopper are defeated
Machine is sent to be connected, the conveying mouth of the feeding spiral conveyer passes through the feed inlet of pyrolysis section to stretch into pyrolysis section, will be dried
Flammable solid discard the surface that composition granule is delivered to the big disk of the top;
Air cooling equipment is connected on the motor, the air intake of the air cooling equipment is connected with cold wind, described air-cooled
The outlet air end of device is connected by pipeline with the cold end of preheater;
A side take-off mouth, the high temperature cigarette that the side take-off mouth generates gasification section are offered at the top of the gasification section
Gas extraction is divided into two branches, and one of branch is connected by pipeline with the gas inlet of pyrolysis section, the gas inlet
It is connected with the internal cavities of big disk and roundel, other in which branch is connected by pipeline with the hot junction of preheater;
The preheater is dividing wall type heat exchanger, goes to make as the subsequent workshop section of heat source supply after the flue gas heat exchange in hot junction
With the cold end becomes hot wind after exchanging heat, and hot wind enters the hot wind inlet of gasification section by pipeline.
Further, above-mentioned flammable solid pyrolysis of waste gasification installation, the cold end of the preheater are also associated with one
Road, the branch are connected by pipeline with air-cooler.
Further, above-mentioned flammable solid pyrolysis of waste gasification installation, the big disk of the pyrolysis section and roundel packet
Include multiple, big disk and roundel are alternatively arranged.
Further, above-mentioned flammable solid pyrolysis of waste gasification installation, the big disk of the pyrolysis section and roundel
Temperature element is installed in disk, to detect the temperature of big disk and roundel, in the operating condition, big disk and roundel
The temperature on surface is controlled at 400-600 DEG C.
Further, above-mentioned flammable solid pyrolysis of waste gasification installation, cooling water in the chuck is from the bottom of chuck
Portion enters, and is discharged from the top of chuck, and after heating and gasifying in drum, the water of gasification section is passed through by vapor pipeline
Steam-gas inlet enters gasification section, and multiple nozzles are offered, and described on the pipeline that the vapor pipeline is located in gasification section
Nozzle goes out mouth down arrangement.
Further, above-mentioned flammable solid pyrolysis of waste gasification installation, the temperature of the pyrolysis section are controlled in 400-
600 DEG C, the temperature of the gasification section is controlled at 800-1000 DEG C.
Further, the inside of above-mentioned flammable solid pyrolysis of waste gasification installation, the big disk and roundel is sky
Cavity configuration, cavity is interior to be full of superheated steam or conduction oil.
Further, above-mentioned flammable solid pyrolysis of waste gasification installation, pyrolysis section top offer pyrolysis gas and go out
Gas port, the hot wind inlet that pyrolysis gas is delivered to gasification section by the gas pipeline that is connected with gas outlet by pyrolysis gas are used as gasification section
Fuel.
The advantages of flammable solid pyrolysis of waste gasification installation described in the utility model has fixed bed and moving bed concurrently.It is more
The pyrolysis section of laminar has the following advantages that:1. the residence time is easily controllable;It is not to lean on object completely compared with traditional pyrolysis oven
Expect that block gravity itself declines, by the rotating speed for controlling agitating shaft, it may be convenient to which conditioning of mud particle is in the stop of pyrolysis section
Between.2. operating flexibility is larger, operation requirement is simpler than fluidizing type pyrolysis oven, conveniently.3. heat-transfer effect is good.In same units volume
The heat transfer area of offer is bigger than rotary kiln type pyrolysis oven, and multiple field pyrolysis section category static equipment, rotary kiln and fluidizing type pyrolysis
Stove belongs to dynamic equipment, and complexity is safeguarded in manufacture.4. can hierarchical control temperature, temperature element, root can be installed on big disk and roundel
The temperature of composition granule (such as mud granule) 4 is discarded according to flammable solid on disk, adjusts the flow velocity for entering cracking section flue gas in real time.
The production capacity of pyrolysis gasifying device described in the utility model is 1.5 times of rotary kiln pyrogenation stove, can be carried in same volume
The heat exchange area of confession is l-3 times of rotary kiln pyrogenation stove, and material rotation is by entire cylinder in rotary kiln pyrogenation stove
What rotation drove, and the flammable solid of pyrolyzing sludge gasification installation described in the utility model discards composition granule (such as sludge
Grain) 4 rotation driven by agitating shaft, electric energy saved in this way, reduces operating cost.
Specific embodiment
In order to which those skilled in the art is made to more fully understand the utility model, below in conjunction with the accompanying drawings and it is embodied
The utility model is described in further detail for mode.
A kind of flammable solid pyrolysis of waste gasification process method, includes the following steps:
Step (1):Flammable solid waste is subjected to preliminarily dried by drier, graininess is made;
Step (2);The flammable solid of step (1) is discarded into composition granule and is delivered to hopper;
Step (3):Flammable solid in hopper is discarded into composition granule and is delivered to flammable solid pyrolysis of waste gasification installation,
It is first pyrolyzed in flammable solid pyrolysis of waste gasification installation, then carries out gasification process;Water is passed through during gasification
Steam and quartz sand;Flammable solid discards composition granule and becomes high-temperature flue gas or ash content after pyrolytic gasification, and high-temperature flue gas is from flammable
The top vent of solid waste pyrolysis gasifying device discharges and is delivered to high-temperature flue gas comprehensive utilization workshop section, ash content and quartz
Sand is discharged from the discharge gate of flammable solid pyrolysis of waste gasification installation, after cooling screening detaches ash content, quartz sand cycle
Reuse.
Further, in step (1), the flammable solid waste is sludge, and the moisture control of sludge exists after drying
Less than 35%.
Further, in step (1), the flammable solid waste is plastics, and the moisture control of plastics exists after drying
Less than 10%.
The utility model additionally provides a kind of flammable solid pyrolysis of waste gasification installation, including furnace body 3, the furnace body
3 be jacket type structure, and full of cooling water in chuck, the furnace body 3 divides for pyrolysis section and gasification section, the pyrolysis section with
The intersection of gasification section is provided with material collecting tank 314, and revolving plow reclaimer 315 is equipped in the bottom of the material collecting tank 314;Collection
Pyrolysis section and gasification section are divided into two independent operating environments by hopper 314, will be in material collecting tank 314 by revolving plow reclaimer 315
Flammable solid after the pyrolysis being collected into discards composition granule and is conveyed to gasification section)
The gasification section is located at the lower part of furnace body 3, and quartz sand import 311, hot wind are offered on the side wall of the gasification section
Import 313, vapor import 312 and solid material extraction mouth 308;It is further opened with starting burning on the side wall of the gasification section
Device 309;
The pyrolysis section is located at the top of furnace body 3, and driving motor 306 is equipped at the top of the pyrolysis section, described
The lower part of driving motor 306 agitating shaft 301, the length of the agitating shaft 301 and highly consistent, the institute of pyrolysis section are installed
The agitating shaft 301 stated is located at the center of pyrolysis section, and the agitating shaft 301 is connected with multilayer scraper plate by connecting rod 302
3021;The side wall of the furnace body 3 is disposed with the big disk 303 of multiple outer circle openings positioned at 3021 lower section of scraper plate alternatively up and down
With the roundel 304 of inner circle opening, the top side of the pyrolysis section offers feed inlet, and the feed inlet is nearby equipped with
Hopper 1, the discharge port of the hopper 1 are connected with feeding spiral conveyer 2, the conveying mouth of the feeding spiral conveyer 2
Feed inlet across pyrolysis section is stretched into pyrolysis section, and dried flammable solid is discarded composition granule 4 is delivered to the big of the top
The surface of disk 303;
Air cooling equipment is connected on the driving motor 306, the air intake of the air cooling equipment is connected with cold wind, described
The outlet air end of air cooling equipment is connected by pipeline with the cold end of preheater 307;
A side take-off mouth, the high temperature cigarette that the side take-off mouth generates gasification section are offered at the top of the gasification section
Gas extraction is divided into two branches, and one of branch is connected by pipeline with the gas inlet 305 of pyrolysis section, the flue gas
Import 305 is connected with the internal cavities of big disk 303 and roundel 304, and other in which branch passes through pipeline and preheater 307
Hot junction be connected;
The preheater 307 is dividing wall type heat exchanger, goes to supply subsequent work as heat source after the flue gas heat exchange in hot junction
Section uses, and becomes hot wind after cold end heat exchange, hot wind enters the hot wind inlet of gasification section by pipeline.
Further, above-mentioned flammable solid pyrolysis of waste gasification installation, the cold end of the preheater 307 are also associated with one
Branch, the branch are connected by pipeline with air-cooler.
Further, above-mentioned flammable solid pyrolysis of waste gasification installation, the big disk 303 and roundlet of the pyrolysis section
Including multiple, big disk 303 and roundel 304 are alternatively arranged disk 304.
Further, above-mentioned flammable solid pyrolysis of waste gasification installation, the big disk 303 and roundlet of the pyrolysis section
Temperature element is installed in the disk of disk 304, to detect the temperature of big disk 303 and roundel 304, in the operating condition,
The temperature on 304 surface of big disk 303 and roundel is controlled at 400-600 DEG C.
Further, above-mentioned flammable solid pyrolysis of waste gasification installation, cooling water in the chuck is from the bottom of chuck
Portion enters, and is discharged from the top of chuck, and after heating and gasifying in drum, the water of gasification section is passed through by vapor pipeline
Steam-gas inlet enters gasification section, and multiple nozzles are offered, and described on the pipeline that the vapor pipeline is located in gasification section
Nozzle goes out mouth down arrangement.
Further, above-mentioned flammable solid pyrolysis of waste gasification installation, the temperature of the pyrolysis section are controlled in 400-
600 DEG C, the temperature of the gasification section is controlled at 800-1000 DEG C.(it should be noted that flammable solid described in the utility model
Pyrolysis of waste gasification process method and apparatus are for mud granule development, the temperature control of pyrolysis section provided by the utility model
The temperature control parameter of parameter and gasification section processed is for sludge, and those skilled in the art is using provided by the utility model
Treating method and apparatus carries out the processing of other combustible solid wastes by utilizing, only need to be according to the ingredient in other flammable solid wastes
How much (ingredient is changeable in waste), the appropriate temperature parameter for adjusting pyrolysis section and gasification section do not depart from the utility model
Utility model thinking, also belongs to the scope of protection of the utility model.)
Further, above-mentioned flammable solid pyrolysis of waste gasification installation, the big disk 303 and roundel 304 it is interior
Portion is cavity structure, is full of superheated steam or conduction oil in cavity.The effect of the cavity structure is:Make flammable solid waste
When particle is on the surface of big disk 303 and roundel 304 simultaneously by the superheated steam in gasification zone flue gas and cavity or
The common heating of person's conduction oil, makes pyrolysis more thorough.
Further, above-mentioned flammable solid pyrolysis of waste gasification installation, cooling water in the chuck is from the bottom of chuck
Portion enters, and after drum gasification is entered at the top of chuck, the vapor import for passing through gasification section by vapor pipeline enters gas
Change section, multiple nozzles, and the lower cloth of direction of the nozzle are offered on the pipeline that the vapor pipeline is located in gasification section
It puts.It is located on the pipeline of gasification section in vapor pipeline and opens up multiple nozzles, and the effect that nozzle is arranged downward is that vapor exists
Entire gasification section functions as reaction raw materials, is reacted with the organic matter in sludge and the hot wind for entering gasification section, will be dirty
Organic compound combustion gasification in mud, is finally translated into ash content, vapor, which is uniformly distributed, contributes to combustion even, thoroughly.
Further, above-mentioned flammable solid pyrolysis of waste gasification installation, pyrolysis section top offer pyrolysis gas and go out
Gas port, the hot wind inlet that pyrolysis gas is delivered to gasification section by the gas pipeline that is connected with gas outlet by pyrolysis gas are used as gasification section
Fuel.Since the calorific value of pyrolysis gas that pyrolysis section generates is high, by the pyrolysis gas of pyrolysis section directly as the fuel of gasification section, section
The energy is saved.
Further, air distribution plate above the air inlet of the hot wind of the gasification section is installed, is pacified on the air distribution plate
Equipped with blast cap, air distribution plate (contains as vapor, hot wind (providing oxygen) and flammable solid waste in flammable solid waste
Organic matter containing C) reacting environment, the side of air distribution plate is provided with slag-drip opening 308, and the ash content after reaction and quartz sand are discharged,
In follow-up workshop section by ash content and quartzy sand separation, quartz sand reuses, and quartz sand is not involved in reacting herein, and main function is to make
For thermal conducting agent.
Containing a large amount of heavy metal and various types of organic matters in flammable solid waste, if flammable solid waste
Directly be poured into ground end or the lowest point after simply sterilizing, small investment is quick, capacity is big, but bury embankment formula there is also
On the one hand the defects of itself can not make up buries and fills out itself and can not finally eliminate pollution, and only delayed pollution generation when
Between, belong to metal values resource containing a large amount of organic matter, germ and heavy metal, heavy metal in flammable solid waste,
Flammable solid pyrolysis of waste gasification installation provided by the utility model is discarded flammable solid by the way of pyrolysis, gasification
Object thoroughly burns, and the pollution of flammable solid waste is reduced from root, and heavy metal is collected, into subsequent recycling.
The operation principle of flammable solid pyrolysis of waste gasification installation provided by the utility model is:It is as shown in Fig. 2, dry
Flammable solid afterwards discards composition granule by being collected in hopper 1, and flammable solid discards composition granule and passes through feed auger in hopper 1
Conveyer 2 enters on the big disk 303 positioned at the top of the pyrolysis section of pyrolysis gasification furnace, and motor driving agitating shaft 301 rotates,
Agitating shaft 301 drives scraper plate 3021 to rotate, (effect phase of the scraper plate 3021 in the steering and roundel 304 on big disk 303
Instead, the layout angle by adjusting 3021 blade of scraper plate can be realized, as shown in Figure 3 and Figure 4.) flammable solid is pushed to discard
Composition granule 4 is moved to the center of big disk 303, and big disk 303 is hollow disc structure, flammable solid discard composition granule 4 from
Fall, fallen on the roundel 304 of its lower end in the hollow round hole of big disk 303, flammable solid discard composition granule 4 from
It is moved under the action of mental and physical efforts to the direction far from roundel 304, reaches the edge of roundel 304, flammable solid discards composition granule 4
It falls, is fallen on the big disk 303 of the lower section of roundel 304 from roundel 304, flammable solid discards composition granule 4 from upper
Become during falling down by the effect of big disk 303 and roundel 304, running orbit of the mud granule 4 in cracking zone
It is long, the pyrolysis time that flammable solid discards composition granule 4 is increased, makes the cracking that flammable solid discards composition granule more thorough.It can
Combustion solid waste 4 heat source in cracking zone of composition granule comes from the high-temperature gasification combustible gas of gasification zone generation, what gasification zone generated
There are many act on for combustible gas:1) pyrolysis zone is transported to from gasification zone, the heat source as pyrolysis zone uses;2) side take-off of flue gas
Heat source of the branch also as preheater 307 to heat cold wind, becomes hot wind into the cold wind of gasification section in this way, and hot wind enters
Gasification section, the heat loss than directly cold wind being used to enter gasification section is few, because the temperature difference of hot wind and gasification section is small, cold wind and gasification
The temperature difference of section is big, if directly entering gasification section using cold wind, entropy loss when cold wind meets with gas in gasification section is big, uses
Hot wind enters gasification section, and entropy loss when hot wind meets with gas in gasification section is big;Still further aspect is directly entered using hot wind
Gasification section, range of temperature is smaller in gasification section, control gasification section easy to operation.
The advantages of pyrolyzing sludge gasification installation described in the utility model has fixed bed and moving bed concurrently:
The pyrolysis section of multiple field has the following advantages that:1. the residence time is easily controllable;It is compared with traditional pyrolysis oven, no
It is that by material block, gravity itself declines completely, by the rotating speed for controlling agitating shaft, it may be convenient to adjust flammable solid waste
Particle (such as mud granule) is in the residence time of pyrolysis section.2. operating flexibility is larger, operation requirement is than the letter of fluidizing type pyrolysis oven
Singly, conveniently.3. heat-transfer effect is good.The heat transfer area provided in same units volume is bigger than rotary kiln type pyrolysis oven, and multilayer
Formula pyrolysis section category static equipment, rotary kiln and fluidizing type pyrolysis oven belong to dynamic equipment, and complexity is safeguarded in manufacture.4. can hierarchical control temperature,
Temperature element can be installed on big disk and roundel, according to the temperature of mud granule on disk 4, adjust enter cracking section in real time
The flow velocity of flue gas.The production capacity of pyrolysis gasifying device described in the utility model is 1.5 times of rotary kiln pyrogenation stove, identical
The heat exchange area that can be provided in volume is l-3 times of rotary kiln pyrogenation stove, and material rotation is in rotary kiln pyrogenation stove
What the rotation by entire cylinder drove, and the flammable solid of pyrolyzing sludge gasification installation described in the utility model discards composition granule
The rotation of (such as mud granule) 4 is driven by agitating shaft, saves electric energy in this way, reduces operating cost.
The above-mentioned description to embodiment is understood that for ease of those skilled in the art and using this practicality
It is novel.Person skilled in the art obviously can easily make these embodiments various modifications, and illustrating herein
General Principle be applied in other embodiment without having to go through creative labor.Therefore, the utility model is not limited to here
Embodiment, those skilled in the art's announcement according to the present utility model do not depart from the improvement that the utility model scope is made
It should be all within the protection scope of the utility model with modification.