CN207577719U - Roller automatic soldering device - Google Patents
Roller automatic soldering device Download PDFInfo
- Publication number
- CN207577719U CN207577719U CN201721569687.6U CN201721569687U CN207577719U CN 207577719 U CN207577719 U CN 207577719U CN 201721569687 U CN201721569687 U CN 201721569687U CN 207577719 U CN207577719 U CN 207577719U
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- Prior art keywords
- welding gun
- welding
- roller
- engine base
- motor
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Abstract
The utility model belongs to roller processing technique field, specifically discloses a kind of roller automatic soldering device, and including engine base, engine base is equipped with Bidirectional-screw.Bidirectional-screw is connected with motor, is set on Bidirectional-screw there are two symmetrical installing mechanism, is rotatably connected on installing mechanism top.Installing mechanism upper end is connected with welding mechanism, and welding structure includes movable block, welding gun and welding gun protection nozzle, movable block and is slidably connected on installing mechanism, and welding gun is slidably connected on movable block, and welding gun protection nozzle is set in the oral area of welding gun and bottom end is located at top top.It is equipped in the middle part of engine base and rises frame and two V-arrangement locating slots, V-arrangement locating slot, which is fastened on, to be risen on frame, is risen frame lower end and is connected with the rack being vertically arranged, sprocket drive spindle is coordinated on rack, gear shaft is connect with motor.This programme drives top and welding gun to be moved on engine base, while can also V-arrangement locating slot be driven to move up by motor, is clamped so as to fulfill the automatic positioning of roller, welding gun is recycled to realize automatic boxing.
Description
Technical field
The utility model belongs to roller processing technique field more particularly to a kind of roller automatic soldering device.
Background technology
Roller as the core component of printing machine, re-works with needing matching with the difference of printed packaging bag
Manufacture, i.e., need to fabricate different rollers according to different printing products;The both ends of the roller all need setting stifled simultaneously
Head, plug often also have annular space after being tentatively fixed on roller both ends between roller, which all needs at present
It to fill by welding.
At present, which is mainly completed by pure craft.During operation, for the ease of fixed plug, need version
Roller put vertically it is vertical the seam crossing for then picking up welding gun alignment plug and roller welds on the ground, again will after the completion of the welding of one end
Roller turns the welding other end, is finally completed the welding job of two plugs.It is welded using this kind of mode, due to being pure hand
Work operates, and often will appear the phenomenon that regional area solder is excessive or regional area solder is very few, solder is unevenly distributed, and welds matter
It measures poor.And overturning roller is also needed in the welding process to switch welding end surface, inconvenient, time-consuming and laborious, welding effect
Rate is low.Moreover since people leans on closer during welding, worker is easily splashed by welding slag or Mars, exists certain
Security risk.
Utility model content
The purpose of this utility model is to provide a kind of roller automatic soldering devices, and the both ends of roller can be carried out simultaneously
Welding, welding efficiency are high.
In order to achieve the above object, the base case of the utility model is:Roller automatic soldering device, including engine base, machine
Seat is equipped with motor and guide rail, and the output shaft of motor is connected with Bidirectional-screw, and being slidably connected on guide rail, there are two symmetrical
Installing mechanism, the motor drive two installing mechanisms to be moved along the guide rail by Bidirectional-screw;Turn in the installing mechanism
Dynamic to be connected with top, the upper end level of installing mechanism slidably connects welding mechanism;Positioning component, positioning group are equipped in the middle part of engine base
Part includes rising frame, gear shaft and two V-arrangement locating slots, and the rising frame is equipped with two row bayonets, and rising frame lower end, which is fixed, to be connected
It is connected to the rack being vertically arranged, the gear engagement on the rack and pinion axis, the gear shaft is connect with the motor, described
V-arrangement locating slot is equipped with the fastener coordinated with bayonet.
The operation principle of this base case is:By plug installation cooperation in roller, ensure axle center and the roller of plug
Axle center be on same straight line.Since V-arrangement locating slot is equipped with fastener, rises part and be equipped with two row bayonets, it is possible to
According to the diameter of roller, V-arrangement locating slot is fastened on and is risen on the corresponding bayonet of frame.Then roller is placed on two V-arrangements to determine
On the slot of position, since the quantity of V-arrangement locating slot is two, two V-arrangement locating slots are defined the position of roller so that roller energy
It is enough aligned top.Then start motor, since motor is connect with Bidirectional-screw, so during motor driving screw rotation, fitting machine
Structure can move along a straight line on Bidirectional-screw so that two installing mechanisms are drawn close to centre.Since gear shaft is connected with motor,
So gear shaft also can be rotated and then when motor rotates;And rack and pinion axis connection, so gear shaft rotation hour rack can be done
Linear motion.Therefore two installing mechanisms to centre draw close when, rack can move upwards, so as to drive V-arrangement locating slot and roller
It moves up.When roller is risen to in top same horizontal line, two installing mechanisms just move to the both ends of roller, make
Two top clamp roller.After roller is by two top clampings, remove two V-arrangement locating slots, be then fastened on compared with
On low bayonet, roller is avoided to rub when rotating with V-arrangement locating slot.Driving welding mechanism slides on installing mechanism, makes
Obtain the surface that welding mechanism is located at roller and plug.Then drive top rotation, roller and plug also can with rotating together,
Restart welding mechanism, roller and plug are welded.Since roller and plug are rotations in welding, so welding gun energy
Enough boxing realized to the weld seam of roller and plug.After the completion of welding, stop top and welding mechanism, then determine two V-arrangements
Position slot is risen to below roller, and two mounting structures of driving move respectively to both sides so that roller freely fall into V-arrangement locating slot it
In, while V-arrangement locating slot can move down, and complete the welding of roller and plug.
The advantageous effect of this base case is:(1) this programme by two welding mechanisms simultaneously to roller and plug into
Row welding, greatly improves working efficiency.(2) pass through top rotation so that this programme is realized to roller and plug
Automatic welding improves work efficiency, and avoids the security risk of human weld, has ensured the health of operator.(3) pass through
Rack and pinion axis is set so that the up and down motion of V-arrangement locating slot and the side-to-side movement of installing mechanism are formed and linked, and realize version
Roller clamps and the automation mechanized operation of alignment, improves work efficiency.(4) by setting two row bayonets on frame is risen so that V-arrangement
Locating slot can be fastened on the different height for rising frame so that then the roller of different-diameter can be aligned when rising with top
It is clamped.
As being further improved for this programme, the welding mechanism includes movable block, welding gun and welding gun protection nozzle, movable block
Level is slidably connected on installing mechanism, and welding gun vertical sliding is connected on movable block, and the top of welding gun protection nozzle is connected to weldering
At the muzzle of rifle, the bottom end of welding gun protection nozzle is located at top top.The advantage is that welding gun is moved horizontally by movable block realization,
The muzzle of welding gun is enabled to be directed at weld seam, improves the quality of welding.
As being further improved for this programme, left and right ends symmetrically set that there are two protective housing, the protective housings on engine base
Including the fixed protection case being fixedly connected on engine base and the movable protective case being slidably connected on engine base, the movable protective case
It is set in outside fixed protection case.The advantage is that movable protective case to be slided into the middle part of pedestal during welding, make to be welded on one compared with
To be carried out in the space of closing.The welding slag, Mars and toxic gas that are generated in welding process can effectively be avoided to produce operator
Raw harm, has ensured the health of operator, has greatly improved the safety and reliability of the present apparatus.
As being further improved for this programme, the movable protective upper box part is equipped with smoke extractor.The advantage is that pass through setting
Smoke extractor so that in welding process, smoke extractor can extract the toxic gas generated during welding and dust etc., protect building ring
Border has ensured the health of operator.
As being further improved for this programme, the welding gun is automatic feeding welding gun.The advantage is that it is welded using automatic feeding
Rifle weld when, automatic feeding welding gun can according to setting at the uniform velocity welding wire is transported to muzzle, and then can ensure the equal of solder
It is even, improve the quality of welding.
As being further improved for this programme, the both sides of welding gun protection nozzle are equipped with baffle, and the V-arrangement locating slot, which is equipped with, to be used
In the welding slag accumulator tank for receiving welding slag.The advantage is that generated welding slag can be blocked to fall by baffle in welding process
Enter in welding slag accumulator tank, avoid welding slag splashes and hurt sb.'s feelings, while also protect working environment.
Description of the drawings
Fig. 1 is the structure diagram of the utility model embodiment roller automatic soldering device;
Fig. 2 is the structure diagram of the positioning component of the utility model embodiment roller automatic soldering device.
Specific embodiment
The utility model is described in further detail below by specific embodiment:
Reference sign:Engine base 1, movable block 3, top 4, roller 5, bayonet 6, rises frame 7, V-arrangement positioning at support base 2
Slot 8, welding gun protection nozzle 9, automatic feeding welding gun 10, plug 11, welding slag accumulator tank 12.
As shown in Figure 1 and Figure 2, a kind of roller automatic soldering device, the engine base 1 including being set to ground.Left and right on engine base 1
Monosymmetric to set there are two fixed protection case, the opposite side of two fixed protection casees is equipped with opening, and two fixations are anti-
Protecting box shrouds the both ends of engine base 1.Sliding rail is equipped on ground outside 1 front and rear sides of engine base, work is slidably connected on sliding rail
Dynamic protective housing, the both ends of movable protective case are in open-like shape.Movable protective housing-case is located at outside fixed protection case, slides movable protective
Case can cause two fixed protection casees and movable protective box-shaped into the space of a relative closure.Therefore make to be welded on one compared with
To be carried out in the space of closing.The welding slag, Mars and toxic gas that are generated in welding process can effectively be avoided to produce operator
Raw harm, has ensured the health of operator, has greatly improved the safety and reliability of the present apparatus.The roof of movable protective case
It is equipped with smoke extractor so that in welding process, smoke extractor can extract the toxic gas generated during welding and dust etc., provide one
A good working environment, has ensured the health of operator.Setting is there are two guide rail on engine base 1, two guide rails be mutually parallel and
It is located at the rear and front end of 1 upper surface of engine base respectively.Bidirectional-screw is additionally provided on engine base 1, Bidirectional-screw is located between two guide rails.
There are two nut seats for cooperation on the different screw thread of the rotation direction at both ends on Bidirectional-screw.It is equipped with what is coordinated with Bidirectional-screw in nut seat
Nut so that Bidirectional-screw rotating nut seat can move along a straight line on Bidirectional-screw.The end of Bidirectional-screw is connected with
Drive the motor of Bidirectional-screw rotation.Installing mechanism is equipped on two nut seats.Installing mechanism includes support base 2, support base 2
It is fixedly connected on nut seat, support base 2 is slidably connected on two guide rails, and nut seat can drive support base 2 to exist when moving
It is slided on guide rail.It is rotatably connected to top 4, top 4 front end in support base 2 to be located at outside support base 2, two top 4 phases
To setting, roller 5 can be clamped.Top 4 end is connected with the motor for driving top 4 rotation, and motor is located at support base 2
On.2 upper end level of support base slidably connects movable block 3 so that movable block 3 can move left and right on support base 2, movable block
Vertical sliding is connected with automatic feeding welding gun 10 on 3 so that automatic feeding welding gun 10 can carry out moving up and down on movable block 3
Dynamic, the muzzle of automatic feeding welding gun 10 is downwards.Welding gun protection nozzle 9, welding gun are connected at the muzzle of automatic feeding welding gun 10
Protecting the lower end of nozzle 9, the monosymmetric of welding gun protection nozzle 9 is equipped with baffle positioned at top 4 top.The middle part of engine base 1 is equipped with
Positioning component, including rising frame 7, gear shaft and two V-arrangement locating slots 8.Rise frame 7 and be equipped with the two symmetrical bayonets 6 of row,
And bayonet 6 is set for upper and lower multilayer.Rise 7 lower end of frame and be fixedly connected with rack, rack is vertically slidably connected at bottom
On seat, rack can be moved up and down along engine base.The both ends of gear shaft are equipped with the gear teeth, and the gear teeth and rack of one end are engaged, separately
The gear teeth meshing of one end has transmission gear, the output shaft cooperation of transmission gear and motor.Therefore motor rotation can be with moving gear
Shaft rotation is moved, so as to which gear shaft is moved up and down by gear teeth band carry-over bar.The rear end of V-arrangement locating slot 8 is equipped with what is coordinated with bayonet 6
Fastener so that V-arrangement locating slot 8, which can be fastened on, to be risen on frame 7, and two V-arrangement locating slots 8 are fastened on same layer under natural conditions
Two row bayonets 6 in.The outside of two V-arrangement locating slots 8 is equipped with welding slag accumulator tank 12.
When it is implemented, plug 11 first is installed cooperation in the opening at 5 both ends of roller, plug 11 is struck using wooden mallet
It is flat, ensure that the axle center of plug 11 is in the axle center of roller 5 on same straight line.Dress watch welding gun protects nozzle 9, and welding gun is avoided to protect
It influences to weld there are residue in shield nozzle 9.Since V-arrangement locating slot 8 is equipped with fastener, rises part and be equipped with two row bayonets 6, institute
Two V-arrangement locating slots 8 can be fastened in corresponding one layer of two bayonets 6, make two V-arrangements according to the diameter of roller 5
Locating slot 8 is in same horizontal plane.Then roller 5 is placed in the V-shaped groove of two V-arrangement locating slots 8, adjustment V-arrangement positioning
Slot 8 makes roller 5 be located at the middle of V-arrangement locating slot 8, and not inclined, being located in two V-arrangement locating slots 8 of stablizing.Then it opens
Dynamic motor since motor is connect with Bidirectional-screw, is combined with nut seat, installing mechanism is fixed on nut seat on Bidirectional-screw,
So during motor driving Bidirectional-screw rotation, installing mechanism can move along a straight line on Bidirectional-screw.And due to two spiral shells
Female seat is located on oppositely oriented screw thread, so two installing mechanisms can be drawn close to centre simultaneously.Due to gear shaft and motor
It is connected, so gear shaft also can be rotated and then when motor rotates;And rack and pinion axis connection, so gear shaft rotates hour rack
It can move in a straight line.Therefore two installing mechanisms to centre draw close when, rack can move upwards, so as to drive V-arrangement locating slot 8
It is moved up with roller 5.When roller 5 is risen to in top 4 same horizontal line, two installing mechanisms just move to roller
5 both ends, two top 4 snap-fit into the plug 11 at 5 both ends of roller so that roller 5 is clamped by two top 4.Then driving weldering
Connection mechanism slides on movable block 3 so that welding wire is in the surface of the weld seam of roller 5 and plug 11;Automatic feeding is driven again
Welding gun 10 moves down on movable block 3 so that welding wire is directed at the weld seam of roller 5 and plug 11.Two V-arrangement locating slots 8 are removed,
Then it is fastened on relatively low one layer of bayonet 6, rubs when roller 5 being avoided to rotate with V-arrangement locating slot 8.Then it is activity is anti-
Protecting box slides into the middle part of pedestal, makes two fixed protection casees and movable protective box-shaped into the space of a relative closure, then open
Dynamic smoke extractor.Then top 4 rotation is driven, roller 5 and plug 11 also can restart automatic feeding welding gun with rotating together
10, automatic feeding welding gun 10 is made to weld the weld seam of roller 5 and plug 11.Since roller 5 and plug 11 are in welding
Rotation, so welding gun can realize the boxing of the weld seam to roller 5 and plug 11.Since automatic feeding welding gun 10 is at the uniform velocity
Solder is uniform when welding wire being transported to muzzle, and then can ensure welding, improves the quality of welding.After the completion of welding, stop
Top 4 and automatic feeding welding gun 10, driving automatic feeding welding gun 10 moves up.Then two V-arrangement locating slots 8 are risen into version
5 lower section of roller, two mounting structures of driving move respectively to both sides so that among roller 5 freely falls into V-arrangement locating slot 8, while V
Shape locating slot 8 can move down.And then complete the welding of roller 5 and plug 11.
Above-described is only the embodiment of the utility model, and the common sense such as well known concrete structure and characteristic are herein in scheme
It does not describe excessively.It should be pointed out that for those skilled in the art, in the premise for not departing from the utility model structure
Under, several modifications and improvements can also be made, these should also be considered as the scope of protection of the utility model, these are not all interfered with
The effect and practical applicability that the utility model is implemented.This application claims protection domain should be with the content of its claim
Subject to, the records such as specific embodiment in specification can be used for explaining the content of claim.
Claims (6)
1. roller automatic soldering device, including engine base, engine base is equipped with motor and guide rail, and the output shaft of motor is connected with two-way silk
Bar is slidably connected on guide rail there are two symmetrical installing mechanism, and the motor passes through Bidirectional-screw and drives two fitting machines
Structure is moved along the guide rail;It is rotatably connected to top in the installing mechanism, the upper end level of installing mechanism slidably connects weldering
Connection mechanism;It is characterized in that:Positioning component is equipped in the middle part of engine base, positioning component includes rising frame, gear shaft and two V-arrangement positioning
Slot, the rising frame are equipped with two row bayonets, rise frame lower end and be fixedly connected with the rack being vertically arranged, the rack and pinion
Gear engagement on axis, the gear shaft are connect with the motor, and the V-arrangement locating slot is equipped with the engaging coordinated with bayonet
Part.
2. roller automatic soldering device according to claim 1, it is characterised in that:The welding mechanism include movable block,
Welding gun and welding gun protection nozzle, movable block level are slidably connected on installing mechanism, and welding gun vertical sliding is connected on movable block, weldering
The top of rifle protection nozzle is connected at the muzzle of welding gun, and the bottom end of welding gun protection nozzle is located at top top.
3. roller automatic soldering device according to claim 1, it is characterised in that:Left and right ends are symmetrically equipped on engine base
Two protective housings, the protective housing include the fixed protection case being fixedly connected on engine base and the activity being slidably connected at outside engine base
Protective housing, the movable protective housing-case are located at outside fixed protection case.
4. roller automatic soldering device according to claim 2, it is characterised in that:The welding gun is automatic feeding welding gun.
5. roller automatic soldering device according to claim 2, it is characterised in that:The both sides of welding gun protection nozzle are equipped with gear
Plate, the V-arrangement locating slot are equipped with the welding slag accumulator tank for receiving welding slag.
6. roller automatic soldering device according to claim 3, it is characterised in that:The movable protective upper box part, which is equipped with, to be taken out
Smoke machine.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201721569687.6U CN207577719U (en) | 2017-11-21 | 2017-11-21 | Roller automatic soldering device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201721569687.6U CN207577719U (en) | 2017-11-21 | 2017-11-21 | Roller automatic soldering device |
Publications (1)
Publication Number | Publication Date |
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CN207577719U true CN207577719U (en) | 2018-07-06 |
Family
ID=62732775
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201721569687.6U Expired - Fee Related CN207577719U (en) | 2017-11-21 | 2017-11-21 | Roller automatic soldering device |
Country Status (1)
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CN (1) | CN207577719U (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111216438A (en) * | 2020-03-27 | 2020-06-02 | 大连运城制版有限公司 | Automatic rib adding device for printing roller |
CN114985882A (en) * | 2022-06-16 | 2022-09-02 | 广东省南方彩色制版有限公司 | Automatic welding equipment for hollow gravure printing roller and clamping welding method of automatic welding equipment |
CN116533510A (en) * | 2023-06-12 | 2023-08-04 | 江苏康进医疗器材有限公司 | Film pressing equipment of precise filter shell and application method of film pressing equipment |
-
2017
- 2017-11-21 CN CN201721569687.6U patent/CN207577719U/en not_active Expired - Fee Related
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111216438A (en) * | 2020-03-27 | 2020-06-02 | 大连运城制版有限公司 | Automatic rib adding device for printing roller |
CN111216438B (en) * | 2020-03-27 | 2024-04-26 | 大连运城制版有限公司 | Automatic stiffening device of version roller |
CN114985882A (en) * | 2022-06-16 | 2022-09-02 | 广东省南方彩色制版有限公司 | Automatic welding equipment for hollow gravure printing roller and clamping welding method of automatic welding equipment |
CN116533510A (en) * | 2023-06-12 | 2023-08-04 | 江苏康进医疗器材有限公司 | Film pressing equipment of precise filter shell and application method of film pressing equipment |
CN116533510B (en) * | 2023-06-12 | 2024-03-12 | 江苏康进医疗器材有限公司 | Film pressing equipment of precise filter shell and application method of film pressing equipment |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180706 Termination date: 20201121 |
|
CF01 | Termination of patent right due to non-payment of annual fee |