CN207563883U - A kind of efficient groove processing, the steel-plate cutter of self-skimming - Google Patents
A kind of efficient groove processing, the steel-plate cutter of self-skimming Download PDFInfo
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Abstract
本实用新型公开了一种钢板切割机,包括机架,机架上安装有横移架,横移架上安装有纵移架,纵移架上安装有升降板,升降板上安装有切割头,机架上安装有第一栅格板和第二栅格板;升降板与切割头之间设有机械臂,机械臂包括第一传动轴,第一传动轴连接第一伺服电机和第一连杆,第一连杆安装有第二传动轴,第二传动轴连接第二连杆,切割头固定安装在第二连杆的端部;第一连杆与升降板之间设有包括第一摩擦片组的第一锁紧机构,第一连杆与第二连杆之间设有包括第二摩擦片组的第二锁紧机构;升降板上安装有自动除渣装置。所述切割机通过独特的结构设计,取得了诸多有益技术效果,在钢板切割技术领域具有良好的应用前景和工业化生产潜力。
The utility model discloses a steel plate cutting machine, which comprises a frame, on which a traversing frame is installed, on which a longitudinal moving frame is installed, on which a lifting plate is installed, and a cutting head is installed on the lifting plate , a first grid plate and a second grid plate are installed on the frame; a mechanical arm is provided between the lifting plate and the cutting head, the mechanical arm includes a first transmission shaft, and the first transmission shaft is connected to the first servo motor and the first Connecting rod, the first connecting rod is equipped with the second transmission shaft, the second transmission shaft is connected with the second connecting rod, the cutting head is fixedly installed on the end of the second connecting rod; A first locking mechanism of a friction plate set, a second locking mechanism including a second friction plate set is provided between the first connecting rod and the second connecting rod; an automatic slag removal device is installed on the lifting plate. The cutting machine achieves many beneficial technical effects through a unique structural design, and has good application prospects and industrial production potential in the technical field of steel plate cutting.
Description
技术领域technical field
本实用新型涉及一种切割机,更特别地涉及一种高效坡口处理、自动除渣的钢板切割机,属于钢板切割和切割装置技术领域。The utility model relates to a cutting machine, more particularly to a steel plate cutting machine with high-efficiency bevel processing and automatic slag removal, belonging to the technical field of steel plate cutting and cutting devices.
背景技术Background technique
通常而言,金属切割是指利用天然气火焰(氧-天然气),将待切割金属预热到能够燃烧或者变软的燃点,再释放出高压氧气流,使金属进一步剧烈氧化并将燃烧产生的熔渣吹掉形成切口的过程。Generally speaking, metal cutting refers to the use of natural gas flame (oxygen-natural gas) to preheat the metal to be cut to the ignition point where it can burn or become soft, and then release a high-pressure oxygen flow to further violently oxidize the metal and melt the molten metal produced by combustion. The process of blowing off slag to form an incision.
金属切割作为一种非常重要的金属加工和处理手段,目前已经应用到非常多的技术领域中,是一种非常重要、公知和应用广泛的技术手段。As a very important metal processing and treatment method, metal cutting has been applied in many technical fields at present, and is a very important, well-known and widely used technical method.
在金属切割中,钢板切割是非常重要的一类(因为钢铁的应用最为广泛和普遍),其例如大量应用到船舶制造、桥梁加工、汽车产业、机械加工等中,是业界中最为普遍的一类钢板处理手段。In metal cutting, steel plate cutting is a very important category (because the application of steel is the most extensive and common), which is widely used in shipbuilding, bridge processing, automobile industry, mechanical processing, etc., and is the most common in the industry. Class steel treatment means.
在钢板切割处理中,需要将待切割钢板放置在支架上。在该支架中,用于放置钢板的底板通常为栅格状,切割时的缝隙位于两栅格板之间的间隙处(从而可避免切割到底板)。但现有的栅格板存在一些缺陷,例如:1、其通常为固定状,无法移动,从而造成使用时两栅格板之间的间隙不可调;2、考虑到钢板的自重,一般不会移动钢板,所以在加工前需要对钢板实施定位,导致加工开始后钢板不可随意移动;如果针对不同的切割缝长度宽度而挪动钢板来适应切割需要,则钢板的挪动容易造成切割位置移动,影响切割的质量,增加了废品率,且占用人力,降低切割的效率;3、钢板放置装置上一般没有相应的定位装置,造成钢板放置一次不到位,需要多次调整的情况,同样严重影响了加工效率,降低了生产率等。In the steel plate cutting process, it is necessary to place the steel plate to be cut on the support. In this bracket, the bottom plate for placing the steel plate is usually in the shape of a grid, and the gap during cutting is located at the gap between the two grid plates (thus cutting the bottom plate can be avoided). However, there are some defects in the existing grid plates, for example: 1. It is usually fixed and cannot be moved, so that the gap between the two grid plates cannot be adjusted during use; 2. Considering the self-weight of the steel plate, generally it will not The steel plate is moved, so the steel plate needs to be positioned before processing, so that the steel plate cannot be moved at will after the processing starts; if the steel plate is moved according to the length and width of the cutting seam to meet the cutting needs, the movement of the steel plate will easily cause the cutting position to move and affect the cutting 3. Generally, there is no corresponding positioning device on the steel plate placement device, resulting in the situation that the steel plate is not placed in place once and requires multiple adjustments, which also seriously affects the processing efficiency. , reduced productivity, etc.
因此,对于包括钢板支架的钢板切割装置仍存在继续研究的必要。另一个方面,在交通快速发展的当今社会,桥梁建设的效率也需要大幅提高。而在桥梁建设过程中,钢板需要根据不同的需要而切割出各种形状,并且还需要再焊接(需要焊接坡口)。但传统的钢板切割机在完成切割后还需要再打坡口、除渣焊接,这不仅浪费大量的人力物力,而且效率低下,已经无法满足当今社会的快节奏发展和桥梁建设的需求。Therefore, there is still a need for further research on the steel plate cutting device including the steel plate support. On the other hand, in today's society with rapid traffic development, the efficiency of bridge construction also needs to be greatly improved. In the bridge construction process, steel plates need to be cut into various shapes according to different needs, and also need to be re-welded (welding grooves are required). However, the traditional steel plate cutting machine still needs to make grooves, remove slag and weld after cutting, which not only wastes a lot of manpower and material resources, but also has low efficiency, which can no longer meet the fast-paced development of today's society and the needs of bridge construction.
而且,传统的钢板切割机在卸料之后,需要将切割后板材的切割边缘的切割渣由人工清除掉。但这一工序不仅增加了操作者的劳动强度,而且占用工时很多,降低了加工效率和生产率,增大了经营成本和时间,也间接影响了桥梁建设的进度。Moreover, after the traditional steel plate cutting machine unloads, the cutting slag on the cutting edge of the cut plate needs to be manually removed. However, this process not only increases the labor intensity of the operator, but also takes up a lot of man-hours, reduces processing efficiency and productivity, increases operating costs and time, and indirectly affects the progress of bridge construction.
因此,基于上述缺陷,在钢板切割技术领域尤其是桥梁钢板切割技术领域,对于新型的桥梁钢板切割机仍存在研究和改进的需求,这也是目前该设备领域中的一个研究热点和重点,更是本实用新型得以完成的出发点和动力所在。Therefore, based on the above defects, in the field of steel plate cutting technology, especially in the field of bridge steel plate cutting technology, there is still a need for research and improvement of new bridge steel plate cutting machines, which is also a research hotspot and focus in the field of equipment at present. The starting point and the motivation for the utility model to be completed.
实用新型内容Utility model content
针对上述存在的诸多缺陷,以及为了寻求新型的适用于桥梁钢板切割的桥梁钢板切割装置,本实用新型人经过大量的深入研究,在付出了充分的创造性劳动后,从而完成了本实用新型。In view of the above-mentioned many defects, and in order to seek a new type of bridge steel plate cutting device suitable for bridge steel plate cutting, the utility model has completed the utility model after a lot of in-depth research and sufficient creative work.
具体而言,本实用新型所要解决的技术问题是:提供一种适用于桥梁钢板切割的能实现高效坡口处理、自动除渣的桥梁钢板切割,该钢板切割机拓展了其使用性能,提高了钢板的切割效率、坡口处理效率和除渣效率,具有良好的工业应用潜力和生产价值。Specifically, the technical problem to be solved by this utility model is to provide a bridge steel plate cutting machine suitable for bridge steel plate cutting that can realize efficient groove processing and automatic slag removal. The steel plate cutting machine expands its performance and improves The cutting efficiency, groove processing efficiency and slag removal efficiency of the steel plate have good industrial application potential and production value.
为解决上述技术问题和达到上述目的,本实用新型的技术方案是:提供一种高效坡口处理、自动除渣的钢板切割,所述钢板切割机包括机架,所述机架上横向滑动安装有由第一动力装置驱动的横移架,所述横移架上纵向滑动安装有由第二动力装置驱动的纵移架,所述纵移架上竖向滑动安装有由第三动力装置驱动的升降板,所述升降板上安装有切割头,所述机架上滑动安装有第四动力装置驱动的第一栅格板和第五动力装置驱动的第二栅格板,所述第一栅格板和所述第二栅格板的上表面齐平且均位于所述切割头的下方,所述第一栅格板与所述第二栅格板之间设有切割间隙;In order to solve the above-mentioned technical problems and achieve the above-mentioned purpose, the technical solution of the utility model is to provide a steel plate cutting machine with high-efficiency groove processing and automatic slag removal. The steel plate cutting machine includes a frame on which the There is a traversing frame driven by the first power device, on which the longitudinal movement frame driven by the second power device is slidably installed vertically, and on the longitudinal movement frame is vertically slidably installed a vertical movement frame driven by the third power device. The lifting plate is equipped with a cutting head, and the first grid plate driven by the fourth power device and the second grid plate driven by the fifth power device are slidably installed on the frame. The upper surfaces of the grid plate and the second grid plate are flush and are located below the cutting head, and a cutting gap is provided between the first grid plate and the second grid plate;
所述升降板与所述切割头之间设有机械臂,所述机械臂包括转动安装于所述升降板上且横向延伸的第一传动轴,所述第一传动轴一端连接第一伺服电机,另一端固定连接第一连杆,所述第一传动轴的轴线与所述第一连杆的延伸方向一致,所述第一连杆的端部转动安装有由第二伺服电机驱动的第二传动轴,所述第二传动轴固定连接第二连杆,所述第二传动轴的轴线垂直于所述第一连杆的中心线和所述第二连杆的中心线所在的平面,所述切割头固定安装在所述第二连杆的端部;所述第一连杆与所述升降板之间设有第一锁紧机构,所述第一连杆与所述第二连杆之间设有第二锁紧机构;A mechanical arm is provided between the lifting plate and the cutting head. The mechanical arm includes a first transmission shaft that is rotatably mounted on the lifting plate and extends laterally. One end of the first transmission shaft is connected to a first servo motor. , the other end is fixedly connected to the first connecting rod, the axis of the first transmission shaft is consistent with the extension direction of the first connecting rod, and the end of the first connecting rod is rotatably mounted with the first connecting rod driven by the second servo motor. Two transmission shafts, the second transmission shaft is fixedly connected to the second connecting rod, the axis of the second transmission shaft is perpendicular to the plane where the centerline of the first connecting rod and the centerline of the second connecting rod are located, The cutting head is fixedly installed on the end of the second connecting rod; a first locking mechanism is provided between the first connecting rod and the lifting plate, and the first connecting rod and the second connecting rod A second locking mechanism is provided between the rods;
所述第一锁紧机构包括固定安装于所述升降板上的第一安装座,所述第一安装座上固定安装有第一支撑座,所述第一传动轴一端贯穿所述第一安装座和所述第一支撑座且连接所述第一伺服电机,所述第一传动轴的另一端贯穿所述升降板且连接所述第一连杆,所述第一支撑座上设有第一液压腔,所述第一液压腔内滑动安装有第一活塞,所述第一活塞与所述第一安装座之间设有第一摩擦片组;所述第二锁紧机构包括固定安装于所述第一连杆上的第二安装座,所述第二安装座上固定安装有第二支撑座,所述第二传动轴一端转动安装于所述第一连杆上,另一端贯穿所述第二安装座和所述第二支撑座且连接所述第二伺服电机,所述第二支撑座上设有第二液压腔,所述第二液压腔内滑动安装有第二活塞,所述第二活塞与所述第二安装座之间设有第二摩擦片组;The first locking mechanism includes a first mounting seat fixedly mounted on the lifting plate, a first support seat is fixedly mounted on the first mounting seat, and one end of the first transmission shaft passes through the first mounting seat. seat and the first supporting seat and is connected to the first servo motor, the other end of the first transmission shaft passes through the lifting plate and is connected to the first connecting rod, and the first supporting seat is provided with the first A hydraulic chamber, a first piston is slidably installed in the first hydraulic chamber, and a first friction plate set is provided between the first piston and the first mounting seat; the second locking mechanism includes a fixed installation The second mounting seat on the first connecting rod, the second supporting seat is fixedly installed on the second mounting seat, one end of the second transmission shaft is rotatably mounted on the first connecting rod, and the other end passes through The second installation seat and the second support seat are connected to the second servo motor, the second support seat is provided with a second hydraulic chamber, and a second piston is slidably installed in the second hydraulic chamber, A second friction plate set is provided between the second piston and the second mounting seat;
所述升降板上安装有除渣装置;A slag removal device is installed on the lifting plate;
所述除渣装置包括安装于所述升降板上的安装板,所述安装板上安装有所述机械臂,所述机械臂的端部固定安装有滑套,所述滑套内滑动安装有由气缸驱动的除渣铲,所述气缸的活塞杆与所述除渣铲铰接安装;The slag removal device includes a mounting plate installed on the lifting plate, the mechanical arm is mounted on the mounting plate, a sliding sleeve is fixedly installed at the end of the mechanical arm, and a sliding sleeve is installed in the sliding sleeve. A slag removal shovel driven by a cylinder, the piston rod of the cylinder is hingedly installed with the slag removal shovel;
所述除渣铲的端部设有铲角,所述铲角朝向所述第一栅格板和所述第二栅格板;The end of the slag removal shovel is provided with a shovel angle, and the shovel angle faces the first grid plate and the second grid plate;
所述升降板上固定安装有纵向滑轨,所述安装板纵向滑动于所述纵向滑轨上,所述升降板与所述安装板之间设有导向轴,所述导向轴纵向设置,所述安装板上转动安装有由纵移电机驱动的纵移螺杆,所述纵移螺杆与所述升降板螺纹连接。A longitudinal slide rail is fixedly installed on the lifting plate, and the mounting plate slides longitudinally on the longitudinal slide rail. A guide shaft is arranged between the lifting plate and the mounting plate, and the guide shaft is arranged longitudinally. A longitudinal movement screw driven by a longitudinal movement motor is rotatably installed on the mounting plate, and the longitudinal movement screw is threadedly connected with the lifting plate.
其中,所述第一动力装置、所述第二动力装置、所述第三动力装置、所述第四动力装置和所述第五动力装置均为电机驱动的丝杠螺母机构或液压油缸,本领域技术人员可根据需要而进行合适的选择和确定,在此不再进行详细描述。Wherein, the first power unit, the second power unit, the third power unit, the fourth power unit and the fifth power unit are all motor-driven screw nut mechanisms or hydraulic cylinders. Those skilled in the art can make appropriate selection and determination according to needs, and no detailed description will be given here.
通过如此的结构设计,可以取得诸多的有益效果,例如:Through such a structural design, many beneficial effects can be achieved, such as:
1、在所述第四动力装置和所述第五动力装置的作用下,所述切割间隙不仅宽度可调,而且其位置也可以进行调整,从而针对不同的切割缝可进行不同的调整,进一步拓展了所述桥梁钢板切割机的使用性能,提高了钢板的切割效率。1. Under the action of the fourth power device and the fifth power device, not only the width of the cutting gap can be adjusted, but also its position can be adjusted, so that different adjustments can be made for different cutting seams, further The use performance of the bridge steel plate cutting machine is expanded, and the cutting efficiency of the steel plate is improved.
2、通过机械臂的独特设计,克服了传统钢板切割机只能将钢板板材切割开,而后续焊接坡口需要操作者另外开设的缺陷,从而克服了增加了工序过程、占用了劳动力、降低了加工效率、增大了生产成本等诸多问题(也完全可以采用常规的、另开开设的后续焊接坡口操作,无非是稍微繁琐和降低了加工效率而已,但并不影响钢板切割的整体技术方案的实施),进一步拓展了该桥梁钢板切割机的使用性能。2. Through the unique design of the mechanical arm, it overcomes the defect that the traditional steel plate cutting machine can only cut the steel plate, and the follow-up welding groove needs to be opened by the operator, thus overcoming the increase in the process, occupying the labor force, and reducing the cost. processing efficiency, increased production costs, etc. implementation), which further expands the performance of the bridge steel plate cutting machine.
3、所述第一锁紧机构可实现所述第一连杆与所述升降板之间的锁紧,所述第二锁紧机构可实现所述第一连杆与所述第二连杆之间的锁紧。而且如此的结构设计,可使得所述第一连杆相对于所述升降板可以转动一角度,而所述第二连杆相对于所述第一连杆也可以摆动一角度。因此,所述切割头不仅能够实现竖直方向的切割,还可以变换一角度后实现板材边缘的坡口处理,从而可在切割后直接打坡口,而不必卸料后再由人工打坡口,减少了板材加工繁琐度,降低了操作者的劳动强度,同时也提高了钢板板材的加工效率,且精度更高(其中,所述第一锁紧机构和所述第二锁紧机构还可为目前公知的任何常规锁紧机构(例如偏心锁、摩擦锁、套钳锁、楔销锁等中的任意一种),但优选为该处详细进一步优选限定的所述第一锁紧机构和所述第二锁紧机构)。3. The first locking mechanism can realize the locking between the first connecting rod and the lifting plate, and the second locking mechanism can realize the locking between the first connecting rod and the second connecting rod. lock between. Moreover, with such a structural design, the first connecting rod can rotate at an angle relative to the lifting plate, and the second connecting rod can also swing at an angle relative to the first connecting rod. Therefore, the cutting head can not only realize vertical cutting, but also realize the beveling of the edge of the plate after changing an angle, so that the beveling can be done directly after cutting, instead of manual beveling after unloading , reducing the complexity of plate processing, reducing the labor intensity of the operator, and also improving the processing efficiency of the steel plate with higher precision (wherein, the first locking mechanism and the second locking mechanism can also It is any currently known conventional locking mechanism (such as any one in an eccentric lock, a friction lock, a pliers lock, a wedge lock, etc.), but it is preferably the first locking mechanism and the first locking mechanism defined in detail here. the second locking mechanism).
4、通过在所述升降板上安装除渣装置,从而在钢板切割完成的同时,随后就可以在通过除渣装置进行除渣,从而极大地提高了钢板板材的加工效率,降低了劳动强度(但也完全可以进行人工除渣操作,虽然存在劳动强度加大、工作效率降低、生产率降低等诸多缺陷)。4. By installing the slag removal device on the lifting plate, the slag removal device can be used to remove the slag after the steel plate is cut, thereby greatly improving the processing efficiency of the steel plate and reducing the labor intensity ( But it is also possible to carry out manual slag removal operation, although there are many defects such as increased labor intensity, reduced work efficiency, and reduced productivity).
5、可通过调整所述第一连杆和所述第二连杆的角度,使得铲角位置与板材的切割位置对应,通过所述气缸的所述活塞杆的快速伸出或缩回,从而带动所述除渣铲将切割后残留的残渣清除,实现除渣操作,提高加工效率。5. By adjusting the angle of the first connecting rod and the second connecting rod so that the shovel angle position corresponds to the cutting position of the plate, the piston rod of the cylinder can be extended or retracted quickly, thereby The slag removal shovel is driven to remove the residual residue after cutting, so as to realize the slag removal operation and improve the processing efficiency.
6、通过纵向滑轨、导向轴、纵移螺杆等部件的独特设计,使得所述切割头切割结束后,所述纵移电机可带动所述纵移螺杆转动,所述安装板能够继续向所述升降板方向移动,从而使得所述铲头可以继续铲除切割后的残渣。所述切割头再继续移动一段位移,所述铲头便可以将所有残渣都清除干净,省时省力,从而大大提高了板材的加工效率,可顺利实现所有残渣的清除,克服了“进行除渣操作时,所述切割头移动到板材边缘时,所述除渣铲的铲头距离板材边缘还有一定距离,这段距离内的残渣将无法被顺利清除掉,还需要额外进行清除”的显著缺陷。这是一个独立的、优选的改进技术特征(也完全可以先进行前述的除渣装置除渣,再人工除去除渣铲的铲头与板材边缘的这段距离内的残渣,无非是加工处理速度慢,影响了生产效率而已)。6. Through the unique design of components such as longitudinal slide rails, guide shafts, and longitudinal moving screws, after the cutting head finishes cutting, the longitudinal moving motor can drive the longitudinal moving screw to rotate, and the mounting plate can continue to move toward the Move in the direction of the lifting plate, so that the shovel head can continue to remove the residue after cutting. The cutting head continues to move for a certain displacement, and the shovel head can remove all residues, saving time and effort, thereby greatly improving the processing efficiency of the plate, and can smoothly remove all residues, overcoming the "removal of residues". During operation, when the cutting head moves to the edge of the plate, the shovel head of the slag removal shovel still has a certain distance from the edge of the plate, and the residue within this distance cannot be removed smoothly, and additional cleaning is required” defect. This is an independent, preferred improved technical feature (it is also possible to carry out the slag removal of the aforementioned slag removal device first, and then manually remove the residue in the distance between the shovel head of the slag shovel and the edge of the plate, nothing more than processing speed Slow, it affects the production efficiency).
在本实用新型的钢板切割机中,作为一种优选技术方案,所述机架的两侧设有平行设置的导向套,所述第一栅格板和所述第二栅格板的两侧均设有导轨,所述导轨滑动安装于相对应的所述导向套内。In the steel plate cutting machine of the present utility model, as a preferred technical solution, guide sleeves arranged in parallel are arranged on both sides of the frame, and the two sides of the first grid plate and the second grid plate All are provided with guide rails, and the guide rails are slidably installed in the corresponding guide sleeves.
通过如此的结构设计,从而提高了所述第一栅格板和所述第二栅格板的运动平稳性,有利于随后的钢板切割精度和操作稳定性。Through such a structural design, the movement stability of the first grid plate and the second grid plate is improved, which is beneficial to the subsequent cutting precision and operation stability of the steel plate.
在本实用新型的钢板切割机中,作为一种优选技术方案,所述导向套的截面形状为C形,所述导轨与所述导向套相适配。In the steel plate cutting machine of the present utility model, as a preferred technical solution, the cross-sectional shape of the guide sleeve is C-shaped, and the guide rail is matched with the guide sleeve.
通过如此的结构设计,所述导轨可从所述导向套的端部插入,而C形的所述导向套可以有效地存储润滑剂,可避免润滑剂的过快流失,进而进一步提高了该桥梁钢板切割机的长期使用性能,延长了其使用寿命。Through such a structural design, the guide rail can be inserted from the end of the guide sleeve, and the C-shaped guide sleeve can effectively store lubricant, which can avoid excessive loss of lubricant, thereby further improving the performance of the bridge. The long-term performance of the steel plate cutting machine prolongs its service life.
在本实用新型的钢板切割机中,作为一种优选技术方案,所述导向套上设有若干连通所述导向套内腔的径向通孔,所述径向通孔沿所述导向套的延伸方向成列设置,所述导轨上开设有与所述径向通孔相适配的盲孔。In the steel plate cutting machine of the present utility model, as a preferred technical solution, the guide sleeve is provided with a number of radial through holes communicating with the inner cavity of the guide sleeve, and the radial through holes are arranged along the inner cavity of the guide sleeve. The extending direction is arranged in a row, and blind holes matching the radial through holes are opened on the guide rail.
通过如此的结构设计,所述盲孔一方面可以存储润滑剂,另一方面,当需要固定切割间隙时,则可在所述径向通孔内穿插定位销,定位销插入到所述盲孔中,从而将所述第一栅格板和所述第二栅格板的位置固定,进而实现了切割间隙的固定。Through such a structural design, the blind hole can store lubricant on the one hand, and on the other hand, when the cutting gap needs to be fixed, a positioning pin can be inserted in the radial through hole, and the positioning pin is inserted into the blind hole In this way, the positions of the first grid plate and the second grid plate are fixed, thereby realizing the fixing of the cutting gap.
在本实用新型的钢板切割机中,作为一种优选技术方案,所述机架上位于所述第一栅格板和所述第二栅格板之间设有物料顶出装置,所述物料顶出装置横向设有若干个。In the steel plate cutting machine of the present utility model, as a preferred technical solution, a material ejecting device is provided on the frame between the first grid plate and the second grid plate, and the material There are several ejectors horizontally.
通过如此的结构设计,当钢板切割完成后,通过所述物料顶出装置可将切割好的钢板顶出,方便卸载切割完的钢板,有利于后续操作。Through such a structural design, after the cutting of the steel plate is completed, the cut steel plate can be ejected by the material ejecting device, which facilitates unloading of the cut steel plate and facilitates subsequent operations.
在本实用新型的钢板切割机中,作为一种优选技术方案,所述物料顶出装置包括设置于所述第一栅格板和所述第二栅格板下方的竖向导套,所述竖向导套内滑动安装有由第六动力装置驱动的顶出杆。In the steel plate cutting machine of the present utility model, as a preferred technical solution, the material ejecting device includes a vertical guide sleeve arranged under the first grid plate and the second grid plate, and the vertical An ejector rod driven by the sixth power unit is slidably installed in the guide sleeve.
在本实用新型的钢板切割机中,作为一种优选技术方案,所述第六动力装置包括电动机驱动的转动轴,所述转动轴转动安装于所述机架上,所述转动轴上固定安装有若干个对应所述顶出杆的凸轮。In the steel plate cutting machine of the present utility model, as a preferred technical solution, the sixth power device includes a rotating shaft driven by a motor, the rotating shaft is rotatably mounted on the frame, and the rotating shaft is fixedly installed There are several cams corresponding to the ejector rods.
在本实用新型的钢板切割机中,作为一种优选技术方案,所述竖向导套与所述顶出杆之间设有压缩弹簧,所述顶出杆的下端面在所述压缩弹簧的作用下顶靠在所述凸轮的周面上。In the steel plate cutting machine of the present utility model, as a preferred technical solution, a compression spring is provided between the vertical guide sleeve and the ejector rod, and the lower end surface of the ejector rod is under the action of the compression spring. The lower abuts against the peripheral surface of the cam.
通过如此的结构设计,可使得所述顶出杆一直顶靠在所述凸轮上,避免了所述顶出杆不复位而所述凸轮转动时无法对所述顶出杆施加作用力的缺陷,提高了钢板切割后的卸料效果和切割效率。Through such a structural design, the ejector rod can always be pressed against the cam, avoiding the defect that the ejector rod cannot be exerted force on the ejector rod when the cam rotates without reset, The unloading effect and cutting efficiency after steel plate cutting are improved.
如上所述,本实用新型提供了一种适用于桥梁钢板切割的能实现高效坡口处理、自动除渣的钢板切割机,所述钢板切割机通过独特的结构设计,从而取得了诸多有益的技术效果,例如:As mentioned above, the utility model provides a steel plate cutting machine suitable for bridge steel plate cutting that can realize efficient groove processing and automatic slag removal. The steel plate cutting machine has obtained many beneficial technologies through its unique structural design Effects such as:
1、由于设置了可移动第一栅格板和第二栅格板,使两栅格板之间的切割间隙不仅宽度可调,而且切割间隙的位置也可以调整,针对不同的切割缝进行不同的调整,拓展了设备的使用性能,提高了钢板的切割效率。1. Due to the setting of the movable first grid plate and the second grid plate, not only the width of the cutting gap between the two grid plates can be adjusted, but also the position of the cutting gap can be adjusted. The adjustment has expanded the performance of the equipment and improved the cutting efficiency of the steel plate.
2、由于设置了物料顶出装置,切割完成后,通过物料顶出装置将切割好的物料顶出,方便切割完的物料与废料分离,方便卸料。2. Since the material ejection device is installed, after the cutting is completed, the cut material is ejected through the material ejection device, which facilitates the separation of the cut material from the waste and facilitates unloading.
3、由于升降板与切割头之间设有机械臂,切割头不仅能够实现竖直方向的切割,还可以变换一角度后实现板材边缘的坡口处理,在切割后直接打坡口,而不必卸料后再由人工打坡口,减少了板材加工工艺,降低了操作者的劳动强度,同时也提高了板材的加工效率。3. Since there is a mechanical arm between the lifting plate and the cutting head, the cutting head can not only realize the vertical cutting, but also realize the beveling of the edge of the plate after changing an angle, and directly make the bevel after cutting without having to After the material is unloaded, the groove is made manually, which reduces the processing technology of the plate, reduces the labor intensity of the operator, and improves the processing efficiency of the plate.
如上所述,本实用新型提供了一种适用于桥梁钢板切割的能实现高效坡口处理、自动除渣的钢板切割机,所述钢板切割机通过独特的结构设计,从而取得了诸多有益技术效果,在桥梁钢板切割技术领域具有良好的应用前景和工业化生产潜力。As mentioned above, the utility model provides a steel plate cutting machine suitable for bridge steel plate cutting that can realize efficient groove processing and automatic slag removal. The steel plate cutting machine has achieved many beneficial technical effects through its unique structural design , has a good application prospect and industrial production potential in the field of bridge steel plate cutting technology.
附图说明Description of drawings
图1是本实用新型实施例的钢板切割机的结构示意图;Fig. 1 is the structural representation of the steel plate cutting machine of the utility model embodiment;
图2是图1的钢板切割机的俯视结构示意图;Fig. 2 is a top view structural schematic diagram of the steel plate cutting machine of Fig. 1;
图3是本实用新型实施例的钢板切割机中切割头的安装结构示意图;Fig. 3 is a schematic diagram of the installation structure of the cutting head in the steel plate cutting machine of the embodiment of the present invention;
图4是图3的俯视结构示意图;Fig. 4 is a top view structural schematic diagram of Fig. 3;
图5是本实用新型实施例的钢板切割机中第一锁紧机构的结构示意图;Fig. 5 is a structural schematic diagram of the first locking mechanism in the steel plate cutting machine according to the embodiment of the present invention;
图6是本实用新型实施例的钢板切割机中第二锁紧机构的结构示意图;Fig. 6 is a schematic structural view of the second locking mechanism in the steel plate cutting machine according to the embodiment of the present invention;
图7是本实用新型实施例的钢板切割机中除渣装置的结构示意图;Fig. 7 is a schematic structural view of a slag removal device in a steel plate cutting machine according to an embodiment of the present invention;
其中,在图1-7中,各个数字标号分别指代如下的具体含义、元件和/或部件。Wherein, in FIGS. 1-7 , each numeral signifies the following specific meanings, elements and/or components respectively.
图中:1:机架;2:横移架;3:纵移架;4:升降板;5:切割头;6:机械臂;601:第一连杆;602:第二连杆;603:第一锁紧机构;60301:第一安装座;60302:第一活塞;60303:第一液压腔;60304:第一传动轴;60305:第一伺服电机;60306:第一支撑座;60307:第一摩擦片组;604:第二锁紧机构;60401:第二安装座;60402:第二活塞;60403:第二液压腔;60404:第二传动轴;60405:第二伺服电机;60406:第二支撑座;60407:第二摩擦片组;7:导向套;701:径向通孔;8:导轨;9:第一栅格板;10:第二栅格板;11:物料顶出装置;1101:竖向导套;1102:顶出杆;1103:电动机;1104:凸轮;1105:转动轴;1106:压缩弹簧;12:安装板;13:除渣铲;14:纵向滑轨;15:导向轴;16:纵移螺杆;17:纵移电机;18:气缸;19:滑套。In the figure: 1: frame; 2: traverse frame; 3: longitudinal frame; 4: lifting plate; 5: cutting head; 6: mechanical arm; 601: first connecting rod; 602: second connecting rod; 603 : the first locking mechanism; 60301: the first mounting seat; 60302: the first piston; 60303: the first hydraulic chamber; 60304: the first transmission shaft; 60305: the first servo motor; 60306: the first support seat; 60307: 604: the second locking mechanism; 60401: the second mounting seat; 60402: the second piston; 60403: the second hydraulic chamber; 60404: the second transmission shaft; 60405: the second servo motor; 60406: Second support seat; 60407: Second friction plate group; 7: Guide sleeve; 701: Radial through hole; 8: Guide rail; 9: First grid plate; 10: Second grid plate; 11: Material ejection device; 1101: vertical guide sleeve; 1102: ejector rod; 1103: motor; 1104: cam; 1105: rotating shaft; 1106: compression spring; 12: mounting plate; 13: slag removal shovel; 14: longitudinal slide rail; 15 : guide shaft; 16: longitudinal screw; 17: longitudinal motor; 18: cylinder; 19: sliding sleeve.
具体实施方式Detailed ways
下面结合附图,通过具体的实施方式对本实用新型进行详细说明,但这些列举性实施方式的用途和目的仅用来列举本实用新型,并非对本实用新型的实际保护范围构成任何形式的任何限定,更非将本实用新型的保护范围局限于此。The utility model will be described in detail through specific embodiments below in conjunction with the accompanying drawings, but the use and purpose of these exemplary embodiments are only used to cite the utility model, and do not constitute any form of any limitation to the actual protection scope of the utility model. Not to limit the scope of protection of the present utility model thereto.
如图1-6共同所示,本实用新型公开了一种适用于桥梁钢板切割的能实现高效坡口处理、自动除渣的钢板切割机,所述钢板切割机包括机架1,机架1上横向滑动安装有由第一动力装置驱动的横移架2,横移架2上纵向滑动安装有由第二动力装置驱动的纵移架3,纵移架3上竖向滑动安装有由第三动力装置驱动的升降板4,升降板4上安装有切割头5,机架1上滑动安装有第四动力装置驱动的第一栅格板9和第五动力装置驱动的第二栅格板10,第一栅格板9和第二栅格板10的上表面齐平且均位于切割头5的下方,第一栅格板9与第二栅格板10之间设有切割间隙;As shown together in Figures 1-6, the utility model discloses a steel plate cutting machine suitable for bridge steel plate cutting that can realize efficient groove processing and automatic slag removal. The steel plate cutting machine includes a frame 1, a frame 1 A traverse frame 2 driven by the first power unit is slidably installed on the upper side, and a vertical movement frame 3 driven by the second power device is installed longitudinally on the traverse frame 2 , and a vertical movement frame 3 driven by the second power device is installed vertically on the longitudinal movement frame 3 . The lifting plate 4 driven by three power devices, the cutting head 5 is installed on the lifting plate 4, the first grid plate 9 driven by the fourth power device and the second grid plate driven by the fifth power device are slidably installed on the frame 1 10. The upper surfaces of the first grid plate 9 and the second grid plate 10 are flush and located below the cutting head 5, and a cutting gap is provided between the first grid plate 9 and the second grid plate 10;
升降板4与切割头5之间设有机械臂6,机械臂6包括转动安装于升降板4上且横向延伸的第一传动轴60304,第一传动轴60304一端连接第一伺服电机60305,另一端固定连接第一连杆601,第一传动轴60304的轴线与第一连杆601的延伸方向一致,第一连杆601的端部转动安装有由第二伺服电机60405驱动的第二传动轴60404,第二传动轴60404固定连接第二连杆602,第二传动轴60404的轴线垂直于第一连杆601的中心线和第二连杆602的中心线所在的平面,切割头5固定安装在第二连杆602的端部;第一连杆601与升降板4之间设有第一锁紧机构603,第一连杆601与第二连杆602之间设有第二锁紧机构604;A mechanical arm 6 is provided between the lifting plate 4 and the cutting head 5. The mechanical arm 6 includes a first transmission shaft 60304 that is rotatably mounted on the lifting plate 4 and extends laterally. One end of the first transmission shaft 60304 is connected to the first servo motor 60305. One end is fixedly connected to the first connecting rod 601, the axis of the first transmission shaft 60304 is consistent with the extension direction of the first connecting rod 601, and the end of the first connecting rod 601 is rotatably installed with a second transmission shaft driven by a second servo motor 60405 60404, the second transmission shaft 60404 is fixedly connected to the second connecting rod 602, the axis of the second transmission shaft 60404 is perpendicular to the plane where the center line of the first connecting rod 601 and the center line of the second connecting rod 602 are located, and the cutting head 5 is fixedly installed At the end of the second connecting rod 602; a first locking mechanism 603 is provided between the first connecting rod 601 and the lifting plate 4, and a second locking mechanism is provided between the first connecting rod 601 and the second connecting rod 602 604;
第一锁紧机构603包括固定安装于升降板4上的第一安装座60301,第一安装座60301上固定安装有第一支撑座60306,第一传动轴60304一端贯穿第一安装座60301和第一支撑座60306且连接第一伺服电机60305,第一传动轴60304的另一端贯穿升降板4且连接第一连杆601,第一支撑座60306上设有第一液压腔60303,第一液压腔60303内滑动安装有第一活塞60302,第一活塞60302与第一安装座60301之间设有第一摩擦片组60307;第二锁紧机构604包括固定安装于第一连杆601上的第二安装座60401,第二安装座60401上固定安装有第二支撑座60406,第二传动轴60404一端转动安装于第一连杆601上,另一端贯穿第二安装座60401和第二支撑座60406且连接第二伺服电机60405,第二支撑座60406上设有第二液压腔60403,第二液压腔60403内滑动安装有第二活塞60402,第二活塞60402与第二安装座60401之间设有第二摩擦片组60407;The first locking mechanism 603 includes a first mounting base 60301 fixedly installed on the lifting plate 4, a first support base 60306 is fixedly installed on the first mounting base 60301, and one end of the first transmission shaft 60304 passes through the first mounting base 60301 and the second mounting base 60301. A support base 60306 and connected to the first servo motor 60305, the other end of the first transmission shaft 60304 passes through the lifting plate 4 and connects to the first connecting rod 601, the first support base 60306 is provided with a first hydraulic chamber 60303, the first hydraulic chamber The first piston 60302 is slidingly installed in the 60303, and the first friction plate group 60307 is provided between the first piston 60302 and the first mounting seat 60301; The mounting base 60401, the second supporting base 60406 is fixedly installed on the second mounting base 60401, one end of the second transmission shaft 60404 is rotatably mounted on the first connecting rod 601, and the other end passes through the second mounting base 60401 and the second supporting base 60406 and Connect the second servo motor 60405, the second support seat 60406 is provided with a second hydraulic cavity 60403, the second hydraulic cavity 60403 is slidably installed with a second piston 60402, and the second piston 60402 and the second mounting seat 60401 are provided with a Second friction plate set 60407;
升降板4上安装有除渣装置;A slag removal device is installed on the lifting plate 4;
除渣装置包括安装于升降板4上的安装板12,安装板12上安装有机械臂6;如图7所示,机械臂6的端部固定安装有滑套19,滑套19内滑动安装有由气缸18驱动的除渣铲13,气缸18的活塞杆与除渣铲13铰接安装。The slag removal device includes a mounting plate 12 installed on the lifting plate 4, and a mechanical arm 6 is installed on the mounting plate 12; There is a slag removal shovel 13 driven by a cylinder 18, and the piston rod of the cylinder 18 is hingedly installed with the slag removal shovel 13.
所述除渣铲13的端部设有铲角,铲角朝向第一栅格板9和所述第二栅格板10;The end of the slag removal shovel 13 is provided with a shovel angle, and the shovel angle faces the first grid plate 9 and the second grid plate 10;
升降板4上固定安装有纵向滑轨14,安装板12纵向滑动于纵向滑轨14上,升降板4与安装板12之间设有导向轴15,导向轴15纵向设置,安装板12上转动安装有由纵移电机17驱动的纵移螺杆16,纵移螺杆16与升降板4螺纹连接。A longitudinal slide rail 14 is fixedly installed on the lifting plate 4, and the mounting plate 12 slides longitudinally on the longitudinal slide rail 14. A guide shaft 15 is arranged between the lifting plate 4 and the mounting plate 12, and the guide shaft 15 is vertically arranged, and the mounting plate 12 rotates A longitudinal screw rod 16 driven by a longitudinal motor 17 is installed, and the longitudinal screw rod 16 is screwed with the lifting plate 4 .
其中,第一动力装置、第二动力装置、第三动力装置、第四动力装置和第五动力装置(图中均未示出)均为电机驱动的丝杠螺母机构或液压油缸,本领域技术人员可根据需要而进行合适的选择和确定,在此不再进行详细描述。Wherein, the first power unit, the second power unit, the third power unit, the fourth power unit and the fifth power unit (not shown in the figure) are all motor-driven screw nut mechanisms or hydraulic cylinders, which are technically Personnel can make proper selection and determination according to needs, and no detailed description will be given here.
通过如此的结构设计,可以取得诸多的有益效果,例如:Through such a structural design, many beneficial effects can be achieved, such as:
1、在所述第四动力装置和所述第五动力装置的作用下,所述切割间隙不仅宽度可调,而且其位置也可以进行调整,从而针对不同的切割缝可进行不同的调整,进一步拓展了所述桥梁钢板切割机的使用性能,提高了钢板的切割效率。1. Under the action of the fourth power device and the fifth power device, not only the width of the cutting gap can be adjusted, but also its position can be adjusted, so that different adjustments can be made for different cutting seams, further The use performance of the bridge steel plate cutting machine is expanded, and the cutting efficiency of the steel plate is improved.
2、机械臂6的独特设计,克服了传统钢板切割机只能将钢板板材切割开,而后续焊接坡口需要操作者另外开设的缺陷,从而克服了增加了工序过程、占用了劳动力、降低了加工效率、增大了生产成本等诸多问题(也完全可以采用常规的、另开开设的后续焊接坡口操作,无非是稍微繁琐和降低了加工效率而已,但并不影响钢板切割的整体技术方案的实施),进一步拓展了该桥梁钢板切割机的使用性能。2. The unique design of the mechanical arm 6 overcomes the defect that the traditional steel plate cutting machine can only cut the steel plate, and the subsequent welding groove needs to be opened by the operator, thus overcoming the increase in the process, the occupation of labor, and the reduction of labor costs. processing efficiency, increased production costs, etc. implementation), which further expands the performance of the bridge steel plate cutting machine.
3、第一锁紧机构603可实现第一连杆601与升降板4之间的锁紧,第二锁紧机构604可实现第一连杆601与第二连杆602之间的锁紧。而且如此的结构设计,可使得第一连杆601相对于升降板4可以转动一角度,而第二连杆602相对于第一连杆601也可以摆动一角度。因此,切割头5不仅能够实现竖直方向的切割,还可以变换一角度后实现板材边缘的坡口处理,从而可在切割后直接打坡口,而不必卸料后再由人工打坡口,减少了板材加工繁琐度,降低了操作者的劳动强度,同时也提高了钢板板材的加工效率,且精度更高(其中,第一锁紧机构和第二锁紧机构还可为目前公知的任何常规锁紧机构(例如偏心锁、摩擦锁、套钳锁、楔销锁等中的任意一种),但优选为该处详细进一步优选限定的所述第一锁紧机构603和所述第二锁紧机构604)。3. The first locking mechanism 603 can realize the locking between the first connecting rod 601 and the lifting plate 4 , and the second locking mechanism 604 can realize the locking between the first connecting rod 601 and the second connecting rod 602 . Moreover, with such a structural design, the first link 601 can rotate at an angle relative to the lifting plate 4 , and the second link 602 can also swing at an angle relative to the first link 601 . Therefore, the cutting head 5 can not only realize the cutting in the vertical direction, but also realize the beveling treatment of the edge of the plate after changing an angle, so that the beveling can be done directly after cutting, without having to be beveled manually after unloading, It reduces the complexity of plate processing, reduces the labor intensity of the operator, and also improves the processing efficiency of the steel plate, and has higher precision (wherein, the first locking mechanism and the second locking mechanism can also be any currently known Conventional locking mechanisms (such as any one of eccentric locks, friction locks, pliers locks, wedge locks, etc.), but preferably the first locking mechanism 603 and the second locking mechanism that are further preferably defined in detail here. locking mechanism 604).
4、通过在升降板4上安装除渣装置,从而在钢板切割完成的同时,随后就可以在通过除渣装置进行除渣,从而极大地提高了钢板板材的加工效率,降低了劳动强度(但也完全可以进行人工除渣操作,虽然存在劳动强度加大、工作效率降低、生产率降低等诸多缺陷)。4. By installing the slag removal device on the lifting plate 4, the slag removal device can be used to remove the slag after the steel plate is cut, thereby greatly improving the processing efficiency of the steel plate and reducing the labor intensity (but Also can carry out artificial slag removal operation fully, although there are many defects such as labor intensity increases, work efficiency reduces, productivity reduces).
5、可通过调整第一连杆601和第二连杆602的角度,使得铲角位置与板材的切割位置对应,通过气缸18活塞杆的快速伸出或缩回,带动除渣铲13将切割后残留的残渣清除,实现除渣操作,提高加工效率。5. By adjusting the angle of the first connecting rod 601 and the second connecting rod 602, the shovel angle position corresponds to the cutting position of the plate, and the slag removal shovel 13 is driven to cut Finally, the remaining residue is removed to realize the slag removal operation and improve the processing efficiency.
6、通过纵向滑轨14、导向轴15、纵移螺杆16等部件的独特设计,使得所述切割头5切割结束后,所述纵移电机17可带动纵移螺杆16转动,所述安装板12能够继续向升降板4方向移动,从而使得铲头可以继续铲除切割后的残渣。切割头5再继续移动一段位移,铲头便可以将所有残渣都清除干净,省时省力,从而大大提高了板材的加工效率,可顺利实现所有残渣的清除,克服了“进行除渣操作时,切割头移动到板材边缘时,除渣铲的铲头距离板材边缘还有一定距离,这段距离内的残渣将无法被顺利清除掉,还需要额外进行清除”的显著缺陷。这是一个独立的、优选的改进技术特征(也完全可以先进行前述的除渣装置除渣,再人工除去除渣铲的铲头与板材边缘的这段距离内的残渣,无非是加工处理速度慢,影响了生产效率而已)。6. Through the unique design of components such as the longitudinal slide rail 14, the guide shaft 15, and the longitudinal movement screw 16, after the cutting head 5 finishes cutting, the longitudinal movement motor 17 can drive the longitudinal movement screw 16 to rotate, and the installation plate 12 can continue to move towards the lifting plate 4 direction, so that the shovel head can continue to remove the residue after cutting. The cutting head 5 continues to move for a certain displacement, and the shovel head can remove all residues, saving time and effort, thereby greatly improving the processing efficiency of the plate, and can smoothly remove all residues, overcoming the "during the slag removal operation, When the cutting head moves to the edge of the plate, the shovel head of the slag removal shovel still has a certain distance from the edge of the plate, and the residue within this distance will not be removed smoothly, and additional cleaning is required”. This is an independent, preferred improved technical feature (it is also possible to carry out the slag removal of the aforementioned slag removal device first, and then manually remove the residue in the distance between the shovel head of the slag shovel and the edge of the plate, nothing more than processing speed Slow, it affects the production efficiency).
在本实用新型的所述钢板切割机中,作为一种优选技术方案,机架1的两侧设有平行设置的导向套7,第一栅格板9和第二栅格板10的两侧均设有导轨8,导轨8滑动安装于相对应的导向套7内。In the steel plate cutting machine of the present utility model, as a preferred technical solution, the two sides of the frame 1 are provided with guide sleeves 7 arranged in parallel, and the two sides of the first grid plate 9 and the second grid plate 10 All are provided with guide rails 8 , and the guide rails 8 are slidably installed in corresponding guide sleeves 7 .
通过如此的结构设计,从而提高了第一栅格板9和第二栅格板10的运动平稳性,有利于随后的钢板切割精度和操作稳定性。Through such a structural design, the movement stability of the first grid plate 9 and the second grid plate 10 is improved, which is beneficial to the subsequent steel plate cutting accuracy and operational stability.
在本实用新型的所述钢板切割机中,作为一种优选技术方案,导向套7的截面形状为C形,导轨8与导向套7相适配。In the steel plate cutting machine of the present utility model, as a preferred technical solution, the cross-sectional shape of the guide sleeve 7 is C-shaped, and the guide rail 8 is compatible with the guide sleeve 7 .
通过如此的结构设计,导轨8可从导向套7的端部插入,而C形的导向套7可以有效地存储润滑剂,可避免润滑剂的过快流失,进而进一步提高了该桥梁钢板切割机的长期使用性能,延长了其使用寿命。Through such a structural design, the guide rail 8 can be inserted from the end of the guide sleeve 7, and the C-shaped guide sleeve 7 can effectively store lubricant, which can avoid excessive loss of lubricant, thereby further improving the bridge steel plate cutting machine. Long-term use performance, prolonging its service life.
在本实用新型的所述钢板切割机中,作为一种优选技术方案,导向套7上设有若干连通导向套7内腔的径向通孔701,径向通孔701沿导向套7的延伸方向成列设置,导轨8上开设有与径向通孔701相适配的盲孔。In the steel plate cutting machine of the present utility model, as a preferred technical solution, the guide sleeve 7 is provided with a plurality of radial through holes 701 communicating with the inner cavity of the guide sleeve 7, and the radial through holes 701 extend along the extension of the guide sleeve 7. The directions are arranged in a row, and blind holes matching the radial through holes 701 are opened on the guide rail 8 .
通过如此的结构设计,盲孔一方面可以存储润滑剂,另一方面,当需要固定切割间隙时,则可在径向通孔701内穿插定位销,定位销插入到盲孔中,从而将第一栅格板9和第二栅格板10的位置固定,进而实现了切割间隙的固定。Through such a structural design, the blind hole can store lubricant on the one hand, and on the other hand, when the cutting gap needs to be fixed, the positioning pin can be inserted in the radial through hole 701, and the positioning pin is inserted into the blind hole, so that the first The positions of the first grid plate 9 and the second grid plate 10 are fixed, thereby realizing the fixing of the cutting gap.
在本实用新型的所述钢板切割机中,作为一种优选技术方案,机架1上位于第一栅格板9和第二栅格板10之间设有物料顶出装置11,物料顶出装置11横向设有若干个。In the steel plate cutting machine of the present utility model, as a preferred technical solution, a material ejection device 11 is arranged between the first grid plate 9 and the second grid plate 10 on the frame 1, and the material is ejected Device 11 is provided with several laterally.
通过如此的结构设计,当钢板切割完成后,通过物料顶出装置11可将切割好的钢板顶出,方便卸载切割完的钢板,有利于后续操作。Through such a structural design, when the steel plate is cut, the cut steel plate can be ejected by the material ejecting device 11, which facilitates unloading of the cut steel plate and facilitates subsequent operations.
在所述桥梁钢板切割机中,作为一种优选技术方案,物料顶出装置11包括设置于第一栅格板9和第二栅格板10下方的竖向导套1101,竖向导套1101内滑动安装有由第六动力装置驱动的顶出杆1102。In the bridge steel plate cutting machine, as a preferred technical solution, the material ejection device 11 includes a vertical guide sleeve 1101 arranged below the first grid plate 9 and the second grid plate 10, and slides inside the vertical guide sleeve 1101 An ejector rod 1102 driven by a sixth power unit is installed.
在本实用新型的所述钢板切割机中,作为一种优选技术方案,第六动力装置包括电动机1103驱动的转动轴1105,转动轴1105转动安装于机架1上,转动轴1105上固定安装有若干个对应顶出杆1102的凸轮1104。In the steel plate cutting machine of the present utility model, as a preferred technical solution, the sixth power device includes a rotating shaft 1105 driven by a motor 1103, the rotating shaft 1105 is rotatably mounted on the frame 1, and the rotating shaft 1105 is fixedly installed with Several cams 1104 corresponding to the ejector rod 1102.
在本实用新型的所述钢板切割机中,作为一种优选技术方案,竖向导套1101与顶出杆1102之间设有压缩弹簧1106,顶出杆1102的下端面在压缩弹簧1106的作用下顶靠在凸轮1104的周面上。In the steel plate cutting machine of the present utility model, as a preferred technical solution, a compression spring 1106 is provided between the vertical guide sleeve 1101 and the ejector rod 1102, and the lower end surface of the ejector rod 1102 is under the action of the compression spring 1106 It leans against the peripheral surface of the cam 1104 .
通过如此的结构设计,可使得顶出杆1102一直顶靠在凸轮1104上,避免了顶出杆1102不复位而凸轮1104转动时无法对顶出杆1102施加作用力的缺陷,提高了钢板切割后的卸料效果和切割效率。Through such a structural design, the ejector rod 1102 can always lean against the cam 1104, avoiding the defect that the ejector rod 1102 cannot be reset and the cam 1104 cannot exert force on the ejector rod 1102 when it rotates, and improves the efficiency of the steel plate after cutting. Excellent unloading effect and cutting efficiency.
如上所述,本实用新型提供了一种适用于桥梁钢板切割的能实现高效坡口处理、自动除渣的钢板切割机,所述钢板切割机通过独特的结构设计,从而取得了诸多有益技术效果,在桥梁钢板切割技术领域具有良好的应用前景和工业化生产潜力。As mentioned above, the utility model provides a steel plate cutting machine suitable for bridge steel plate cutting that can realize efficient groove processing and automatic slag removal. The steel plate cutting machine has achieved many beneficial technical effects through its unique structural design , has a good application prospect and industrial production potential in the field of bridge steel plate cutting technology.
针对阅读和理解本申请的技术人员而言,需要特别注意的是:虽然上面列出了四个独立的、优选的改进技术特征(即切割后直接进行打坡口的改进技术特征、锁紧机构的改进技术特征、除渣操作的改进技术特征、除渣铲的铲头与板材边缘的距离内的残渣除渣操作的改进技术特征),以及详细列出了其各自的说明书附图和相应的操作说明,但这四个独立的、优选的改进技术特征只是任意一个技术特征的各自的优选改进方案,是对整体技术方案中的某个技术特征的继续的进一步改进,并不是意味着必须采用这四种改进技术特征的任意一个或任意多个的任意组合才能实现本实用新型的桥梁钢板切割,而是完全可以采用目前已知的常规手段(上面已经详细列出和/或进行了说明)来代替上述四种操作中的任意一个或任意多个的组合。For those skilled in the art who read and understand this application, special attention should be paid to the fact that although four independent and preferred improved technical features are listed above (i.e. the improved technical features for beveling directly after cutting, the locking mechanism The improved technical features of the slag removal operation, the improved technical features of the slag removal operation within the distance between the shovel head of the slag removal shovel and the edge of the plate), and a detailed list of their respective description drawings and corresponding Instructions for operation, but these four independent and preferred improved technical features are only the respective preferred improved solutions of any one technical feature, which is a continuous further improvement of a certain technical feature in the overall technical solution, and does not mean that it must be adopted Any one or any combination of any number of these four improved technical features can realize the bridge steel plate cutting of the present utility model, but can fully adopt currently known conventional means (listed and/or described in detail above) Instead of any one or any combination of the above four operations.
故,虽然本申请中列出了多个独立的、优选的改进技术特征及相应的说明书附图,其本意是用来详细描述所存在的改进技术特征,并非将本申请的保护范围仅仅局限于包含了这些独立的、优选的改进技术特征的整体技术方案(即本申请的保护范围并不囿于、局限于这些改进技术特征),而是同样也包含了不为这些独立的、优选的改进技术特征的技术方案(此时无需考虑和考量对应着描述了一个或多个优选技术特征的相应说明书附图和相应的说明书描述部分,而以常规技术手段进行代替即可),具体保护范围仍包括了如下所有可能的技术方案:Therefore, although the application lists a number of independent and preferred improved technical features and the corresponding description drawings, the intention is to describe the existing improved technical features in detail, not to limit the protection scope of the present application only to The overall technical solution that includes these independent and preferred improved technical features (that is, the scope of protection of the present application is not limited to, limited to these improved technical features), but also includes those that are not for these independent, preferred improved The technical solution of the technical feature (at this time, it is not necessary to consider and consider the accompanying drawings and corresponding descriptions of the specification that describe one or more preferred technical features, and replace it with conventional technical means), the specific protection scope is still Included are all possible technical solutions as follows:
1、涉及这四个独立的、优选的改进技术特征中的任意一个(其它三个为常规技术手段)的技术方案。1. A technical solution involving any one of these four independent and preferred improved technical features (the other three are conventional technical means).
2、涉及这四个独立的、优选的改进技术特征中的任意两个(其它两个为常规技术手段)的技术方案。2. A technical solution involving any two of these four independent and preferred improved technical features (the other two are conventional technical means).
3、涉及这四个独立的、优选的改进技术特征中的任意三个(其它一个为常规技术手段)的技术方案。3. A technical solution involving any three of these four independent and preferred improved technical features (the other one is a conventional technical means).
4、同时包含这四个独立的、优选的改进技术特征的技术方案。4. A technical solution that simultaneously includes these four independent and preferred improved technical features.
5、用常规技术手段代替所有这四个独立的、优选的改进技术特征的技术方案。5. A technical solution for replacing all four independent and preferred improved technical features with conventional technical means.
具体保护范围仍以界定了具体范围的权利要求书为准。The specific protection scope is still subject to the claims that define the specific scope.
尽管为了举例和描述之目的,而介绍了本实用新型的上述实施方式和附图所示结构及处理过程。但这些并非是详尽的描述,也不能将本实用新型的范围局限于此。对本领域技术人员来说,可对本实用新型的上述实施方式做出多种修改和变化,而这些所有的修改和/或变化都包括在如本实用新型的权利要求所限定的范围之内,并不脱离如权利要求所限定的本实用新型的范围和精神。Although for the purposes of illustration and description, the above-mentioned embodiments of the present utility model and the structure and processing process shown in the accompanying drawings have been introduced. But these are not exhaustive descriptions, nor should the scope of the present utility model be limited thereto. For those skilled in the art, various modifications and changes can be made to the above-mentioned embodiments of the present utility model, and all these modifications and/or changes are included within the scope defined by the claims of the present utility model, and without departing from the scope and spirit of the invention as defined by the claims.
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| CN107671391A (en) * | 2017-10-13 | 2018-02-09 | 上海洪铺钢结构工程有限公司 | A kind of efficiently groove processing, the steel-plate cutter of self-skimming |
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| CN107671391A (en) * | 2017-10-13 | 2018-02-09 | 上海洪铺钢结构工程有限公司 | A kind of efficiently groove processing, the steel-plate cutter of self-skimming |
| CN107671391B (en) * | 2017-10-13 | 2020-04-03 | 上海洪铺钢结构工程有限公司 | A steel plate cutting machine with efficient groove treatment and automatic slag removal |
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