CN107838527A - A kind of bridge steel plate cutting machine to remove the gred completely - Google Patents
A kind of bridge steel plate cutting machine to remove the gred completely Download PDFInfo
- Publication number
- CN107838527A CN107838527A CN201710954137.4A CN201710954137A CN107838527A CN 107838527 A CN107838527 A CN 107838527A CN 201710954137 A CN201710954137 A CN 201710954137A CN 107838527 A CN107838527 A CN 107838527A
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- steel plate
- connecting rod
- turbogrid plates
- cutting machine
- bridge steel
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- 238000005520 cutting process Methods 0.000 title claims abstract description 149
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 108
- 239000010959 steel Substances 0.000 title claims abstract description 108
- 230000007246 mechanism Effects 0.000 claims abstract description 36
- 230000005540 biological transmission Effects 0.000 claims abstract description 20
- 239000000463 material Substances 0.000 claims description 30
- 230000033001 locomotion Effects 0.000 claims description 10
- 210000000080 chela (arthropods) Anatomy 0.000 claims description 7
- 230000006835 compression Effects 0.000 claims description 7
- 238000007906 compression Methods 0.000 claims description 7
- 238000009434 installation Methods 0.000 claims description 3
- 238000013461 design Methods 0.000 abstract description 24
- 238000000034 method Methods 0.000 abstract description 16
- 230000000694 effects Effects 0.000 abstract description 10
- 238000009776 industrial production Methods 0.000 abstract description 3
- 238000005516 engineering process Methods 0.000 description 23
- 238000012545 processing Methods 0.000 description 23
- 239000002893 slag Substances 0.000 description 10
- 241000251133 Sphyrna tiburo Species 0.000 description 9
- 230000007547 defect Effects 0.000 description 9
- 238000007599 discharging Methods 0.000 description 6
- 239000000314 lubricant Substances 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- 239000002184 metal Substances 0.000 description 5
- 238000003466 welding Methods 0.000 description 5
- 230000009286 beneficial effect Effects 0.000 description 4
- 238000010276 construction Methods 0.000 description 4
- 238000010009 beating Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 239000010720 hydraulic oil Substances 0.000 description 2
- 238000011835 investigation Methods 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 239000003345 natural gas Substances 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000003776 cleavage reaction Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000011022 operating instruction Methods 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 230000007017 scission Effects 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K7/00—Cutting, scarfing, or desurfacing by applying flames
- B23K7/002—Machines, apparatus, or equipment for cutting plane workpieces, e.g. plates
- B23K7/003—Machines, apparatus, or equipment for cutting long articles, e.g. cast stands, plates, in parts of predetermined length
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K7/00—Cutting, scarfing, or desurfacing by applying flames
- B23K7/008—Preliminary treatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K7/00—Cutting, scarfing, or desurfacing by applying flames
- B23K7/10—Auxiliary devices, e.g. for guiding or supporting the torch
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K7/00—Cutting, scarfing, or desurfacing by applying flames
- B23K7/10—Auxiliary devices, e.g. for guiding or supporting the torch
- B23K7/102—Auxiliary devices, e.g. for guiding or supporting the torch for controlling the spacial relationship between the workpieces and the gas torch
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/18—Sheet panels
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Arc Welding In General (AREA)
- Bridges Or Land Bridges (AREA)
Abstract
The invention discloses a kind of bridge steel plate cutting machine to remove the gred completely, and it includes frame, transversely-moving rack is provided with frame, vertical shift frame is installed on transversely-moving rack, lifter plate is installed on vertical shift frame, cutting head is installed on lifter plate, the first Turbogrid plates and the second Turbogrid plates are installed in frame；Mechanical arm is provided between lifter plate and cutting head, mechanical arm includes the first power transmission shaft, and the first transmission servomotor of axis connection first and first connecting rod, the end of first connecting rod are provided with second driving shaft, second driving shaft connects second connecting rod, and cutting head is fixedly mounted on the end of second connecting rod；The first retaining mechanism is provided between first connecting rod and lifter plate, the second retaining mechanism is provided between first connecting rod and second connecting rod；The deslagging device that can be removed the gred completely is installed on lifter plate.The bridge steel plate cutting machine is achieved many advantageous effects, had a good application prospect in bridge steel plate cutting technique field and industrial production potential by the structure design of uniqueness.
Description
Technical field
The present invention relates to a kind of cutting machine, relates more particularly to a kind of bridge steel plate cutting machine to remove the gred completely, belongs to steel
Plate is cut and cutter device technical field.
Background technology
Typically, Metal Cutting refers to utilize Flame of Natural Gas (oxygen-natural gas), and metal to be cut is preheating to can
Burning or the burning-point to soften, then discharge hyperbaric oxygen air-flow, make the further vigorous oxidation of metal and will slag caused by burning
Blow the process to form otch off.
Metal Cutting has been applied to very more skills at present as a kind of very important intermetallic composite coating and processing means
It is a kind of extremely important, known and widely used technological means in art field.
In Metal Cutting, steel plate cutting is very important a kind of (because steel is most widely used and generally),
It is the most universal one in industry during it is such as widely applying shipbuilding, bridge processing, automobile industry, machining
Class steel plate processing means.
, it is necessary to which steel plate to be cut is placed on support in steel plate cutting process.In the support, for placing steel plate
Bottom plate be usually lattice-shaped, gap location of gap during cutting between two Turbogrid plates is (so as to avoid cutting to bottom
Plate).But some defects be present in existing Turbogrid plates, such as：1st, it typically is fixing shape, can not move, so as to cause use when
Gap between two Turbogrid plates is non-adjustable；2nd, in view of the deadweight of steel plate, typically will not moving steel plate, so needing before processing
Steel plate is implemented to position, causing processing to start rear steel plate can not arbitrarily move；If for different cutting seam Length x Widths
Steel plate is moved to adapt to cut needs, then moving for steel plate easily causes cutting position movement, influences the quality of cutting, adds
Percent defective, and manpower is taken, reduce the efficiency of cutting；3rd, typically no corresponding positioner on steel plate apparatus for placing, is caused
Steel plate is placed once not in place, it is necessary to situation about repeatedly adjusting, has equally had a strong impact on processing efficiency, reduces productivity ratio etc..
Therefore, the necessity for continuing research is still suffered from for the device for cutting steel plate including stainless steel strut.On the other hand, exist
The fast-developing today's society of traffic, the efficiency of bridge construction are also required to greatly improve.And during bridge construction, steel plate needs
To be cut out according to different needs it is variously-shaped, and it also requires welding again.But traditional steel-plate cutter is completed to cut
Also need to play groove, slagging-off welding again after cutting, this not only wastes substantial amounts of manpower and materials, and efficiency is low, can not expire
The fast pace development of sufficient today's society and the demand of bridge construction.
Moreover, traditional steel-plate cutter after discharging, it is necessary to after by cutting the cut edge of sheet material cutting slag by
Manually dispose.But this process not only increases the labor intensity of operator, and occupancy man-hour is a lot, processing effect is reduced
Rate and productivity ratio, operating cost and time are increased, also have impact on the progress of bridge construction indirectly.
Therefore, based on drawbacks described above, in steel plate cutting technique field especially bridge steel plate cutting technique field, for new
The bridge steel plate cutting machine of type still suffers from research and improved demand, and this is also a study hotspot in the current apparatus field
And emphasis, it is even more starting point and power place that the present invention is accomplished.
The content of the invention
For above-mentioned many defects, and in order to seek new bridge steel plate cutter device, the present inventor's warp
Substantial amounts of further investigation is crossed, after sufficient creative work has been paid, so as to complete the present invention.
Specifically, the technical problems to be solved by the invention are：A kind of new, bridge steel plate for removing the gred completely is provided
Cutting machine, the bridge steel plate cutting machine have expanded its performance, improve the cutting efficiency and slagging-off efficiency of steel plate, have good
Good commercial application potentiality and productive value.
To solve above-mentioned technical problem and reaching above-mentioned purpose, the technical scheme is that：There is provided a kind of new, complete
The bridge steel plate cutting machine to remove the gred entirely, the bridge steel plate cutting machine include frame, slid laterally in the frame be provided with by
The transversely-moving rack of first power set driving, on the transversely-moving rack longitudinal sliding motion vertical shift driven by the second power set is installed
Frame, the lifter plate for being provided with and being driven by the 3rd power set is slid vertically on the vertical shift frame, is provided with and cuts on the lifter plate
Head is cut, the first Turbogrid plates of the 4th power set driving and the 5th power set drive second is slidably fitted with the frame
The upper surface flush of Turbogrid plates, first Turbogrid plates and second Turbogrid plates and the lower section of the cutting head is respectively positioned on, institute
State and cutting gap is provided between the first Turbogrid plates and second Turbogrid plates；
Mechanical arm is provided between the lifter plate and the cutting head, the mechanical arm includes being rotatablely installed in the lifting
On plate and the first power transmission shaft for extending laterally, described first power transmission shaft one end connects the first servomotor, and the other end is fixedly connected
First connecting rod, the axis of first power transmission shaft is consistent with the bearing of trend of the first connecting rod, the end of the first connecting rod
The second driving shaft driven by the second servomotor is rotatablely equipped with, the second driving shaft is fixedly connected with second connecting rod, described
The axis of second driving shaft is perpendicular to the plane where the center line of the first connecting rod and the center line of the second connecting rod, institute
State the end that cutting head is fixedly mounted on the second connecting rod；The first locking is provided between the first connecting rod and the lifter plate
Mechanism, the second retaining mechanism is provided between the first connecting rod and the second connecting rod；
Deslagging device is installed on the lifter plate；
The deslagging device includes the installing plate being installed on the lifter plate, and the machinery is provided with the installing plate
Arm, the end of the mechanical arm are installed with sliding sleeve, and the slagging-off shovel being driven by the cylinder is slidably fitted with the sliding sleeve, described
The piston rod of cylinder and the be hinged installation of slagging-off shovel；
The end of the slagging-off shovel is provided with shovel angle, and the angle of shoveling is towards first Turbogrid plates and second Turbogrid plates；
It is installed with longitudinal slide rail on the lifter plate, the installing plate longitudinal sliding motion is in the longitudinal slide rail, institute
State and the axis of guide is provided between lifter plate and the installing plate, the axis of guide is longitudinally disposed, is rotatablely equipped with the installing plate
By the motor-driven vertical shift screw rod of vertical shift, the vertical shift screw rod is threadedly coupled with the lifter plate.
Wherein, first power set, second power set, the 3rd power set, the 4th power
Device and the 5th power set are motor-driven screw-nut body or hydraulic jack, and those skilled in the art can root
Carry out suitably selecting and determining according to needs, be no longer described in detail herein.
Wherein, first retaining mechanism and second retaining mechanism can be currently known any conventional retaining mechanism
(such as any one in eccentric lock, friction lock, set pincers lock, taper lock etc.), this area can carry out suitably selecting and determining,
No longer it is described in detail herein.
By structure design so, many beneficial effects can be obtained, such as：
1st, in the presence of the 4th power set and the 5th power set, not only width can for the cutting gap
Adjust, and its position can also be adjusted, and so as to carry out different adjustment for different cutting seams, further be expanded
The performance of the bridge steel plate cutting machine, improve the cutting efficiency of steel plate.
2nd, by the unique design of mechanical arm, steel plate sheet material can only be cut open by overcoming conventional steel plates cutting machine, then
The defects of continuous welding groove needs operator to open up in addition, so as to overcome add process, occupy labour, reduce
Processing efficiency, increase the problems such as production cost and (can also use conventional, the another follow-up welding slope opened up completely
Mouth operation is somewhat cumbersome nothing but and reduces processing efficiency, but have no effect on the overall technical architecture of steel plate cutting
Implement), further expand the performance of the bridge steel plate cutting machine.
3rd, first retaining mechanism can realize the locking between the first connecting rod and the lifter plate, second lock
Tight mechanism can realize the locking between the first connecting rod and the second connecting rod.And structure design so, it may be such that institute
An angle can be rotated relative to the lifter plate by stating first connecting rod, and the second connecting rod also may be used relative to the first connecting rod
To swing an angle.Therefore, the cutting head can not only realize the cutting of vertical direction, be realized after can also converting an angle
The groove processing of sheet edge, so as to directly beat groove after dicing, without, again by manually beating groove, reducing after discharging
The cumbersome degree of sheet fabrication, reduces the labor intensity of operator, while also improves the processing efficiency of steel plate sheet material, and precision is more
It is high.
4th, by installing deslagging device on the lifter plate, so that while steel plate cuts completion, subsequent can
Removed the gred by deslagging device, so as to drastically increase the processing efficiency of steel plate sheet material, reduce labor intensity (but
It can carry out manually removing slag operation completely, although existing, labor intensity increasing, operating efficiency reduction, productivity ratio reduction etc. are many to be lacked
Fall into).
5th, can be by adjusting the angle of the first connecting rod and the second connecting rod so that the cutting of shovel Angle Position and sheet material
Position correspondence, by the quick stretching or retraction of the piston rod of the cylinder, after driving the slagging-off shovel to cut
The residue of residual is removed, and realization removes slag operation, improves processing efficiency.
6th, the unique design of the parts such as longitudinal slide rail, the axis of guide, vertical shift screw rod is passed through so that the cutting head cutting terminates
Afterwards, the vertical shift motor can drive the vertical shift screw rod to rotate, and the installing plate can continue to move to the lifter plate direction,
So that the shovel head can continue to root out the residue after cutting.The cutting head is further continued for a mobile section and moved, the shovel
Head can be time saving and energy saving so that all residues all to be removed totally, so as to substantially increase the processing efficiency of sheet material, can smoothly realize
The removing of all residues, overcome " when remove slag operation, when the cutting head is moved to sheet edge, the slagging-off shovel
Shovel head also has certain distance apart from sheet edge, and the residue in this segment distance will be unable to smoothly be disposed, it is also necessary to additionally enter
The notable defect of row removing ".This is that an independent, preferable improved technology feature (also can first carry out foregoing remove completely
Slag device removes the gred, then the residue in this segment distance of the artificial shovel head for removing slagging-off shovel and sheet edge, is working process nothing but
Speed is slow, have impact on production efficiency).
In the bridge steel plate cutting machine of the complete slagging-off of the present invention, as a kind of optimal technical scheme, the frame
Both sides are provided with the guide sleeve that be arranged in parallel, and the both sides of first Turbogrid plates and second Turbogrid plates are equipped with guide rail, described
Guide rail is slidably mounted in the corresponding guide sleeve.
By structure design so, so as to improve the stable movement of first Turbogrid plates and second Turbogrid plates
Property, be advantageous to subsequent steel plate cutting accuracy and operational stability.
In the bridge steel plate cutting machine of the complete slagging-off of the present invention, as a kind of optimal technical scheme, the guide sleeve
Cross sectional shape be C-shaped, the guide rail is adapted with the guide sleeve.
By structure design so, the guide rail can insert from the end of the guide sleeve, and the guide sleeve of C-shaped
Lubricant can be effectively stored, the too fast loss of lubricant can be avoided, and then further increases the bridge steel plate cutting machine
Long-Term Properties, extend its service life.
In the bridge steel plate cutting machine of the complete slagging-off of the present invention, as a kind of optimal technical scheme, the guide sleeve
The radial direction through hole of some connection guide sleeve inner chambers is provided with, bearing of trend of the radial direction through hole along the guide sleeve is in column
Set, the blind hole being adapted with the radial direction through hole is offered on the guide rail.
By structure design so, on the one hand the blind hole can store lubricant, on the other hand, be cut when needing fixation
When cutting gap, then it can intert alignment pin in the radial direction through hole, alignment pin is inserted into the blind hole, so as to by described first
The position of Turbogrid plates and second Turbogrid plates is fixed, and then realizes the fixation of cutting gap.
In the bridge steel plate cutting machine of the complete slagging-off of the present invention, as a kind of optimal technical scheme, in the frame
Material liftout attachment is provided between first Turbogrid plates and second Turbogrid plates, the material liftout attachment is laterally set
There are several.
, can be by well cutting by the material liftout attachment after the completion of steel plate cutting by structure design so
Steel plate ejects, and conveniently unloads the steel plate cut, is advantageous to subsequent operation.
In the bridge steel plate cutting machine of the complete slagging-off of the present invention, as a kind of optimal technical scheme, the material top
Going out device includes being arranged at the vertical guide pin bushing below first Turbogrid plates and second Turbogrid plates, is slided in the vertical guide pin bushing
It is dynamic that the knock-pin driven by the 6th power set is installed.
In the bridge steel plate cutting machine of the complete slagging-off of the present invention, as a kind of optimal technical scheme, the described 6th is dynamic
Power apparatus includes the rotary shaft of motor driving, and the rotary shaft is rotatablely installed in the frame, fixed in the rotary shaft
The cam of several corresponding knock-pins is installed.
It is described vertically to lead as a kind of optimal technical scheme in the bridge steel plate cutting machine of the complete slagging-off of the present invention
Compression spring is provided between set and the knock-pin, the lower surface of the knock-pin acts against in the presence of the compression spring
On the side face of the cam.
By structure design so, it may be such that the knock-pin acts against on the cam always, avoid the top
The defects of rod does not reset and can not apply active force to the knock-pin during cam rotation, after improving steel plate cutting
Discharging effect and cutting efficiency.
The present invention complete slagging-off bridge steel plate cutting machine in, although as described above, first retaining mechanism and
Second retaining mechanism can be currently known any conventional retaining mechanism (such as eccentric lock, friction lock, set pincers lock, taper
Lock etc. in any one).
But furtherd investigate present inventor has performed further, so as to have developed a kind of new locking mechanism, specifically
It is as follows：
In the bridge steel plate cutting machine of the complete slagging-off of the present invention, independent as one, preferable improved technology is special
Sign (can use above-mentioned eccentric lock, friction lock, set pincers lock, taper lock etc.) completely, specific as follows：First retaining mechanism
Including the first mounting seat being fixedly installed on the lifter plate, the first support base is installed with first mounting seat,
Described first power transmission shaft one end is through first mounting seat and first support base and connection first servomotor, institute
The other end for stating the first power transmission shaft is provided with first through the lifter plate and the connection first connecting rod, first support base
Hydraulic cavities, first piston is slidably fitted with first hydraulic cavities, is set between the first piston and first mounting seat
There is the first friction plate group；Second retaining mechanism includes the second mounting seat being fixedly installed on the first connecting rod, described
It is installed with the second support base in second mounting seat, described second driving shaft one end is rotatablely installed on the first connecting rod,
The other end is through second mounting seat and second support base and connection second servomotor, second support base
The second hydraulic cavities are provided with, second piston, the second piston and the described second peace are slidably fitted with second hydraulic cavities
The second friction plate group is provided between dress seat.
By structure design so, when needing locking, it is filled with first hydraulic cavities and second hydraulic cavities
Hydraulic oil so that the first piston and the second piston hold out against the first friction plate group and second friction plate respectively
Group so that the first friction plate group and first mounting seat and the second friction plate group and the second mounting seat pressure
Tightly together, the rotation of the first power transmission shaft and second driving shaft described in locking, so as to which the first connecting rod and described second be connected
The position locking of bar, realizes locking operation.
As described above, the invention provides a kind of bridge steel plate cutting machine to remove the gred completely, the bridge steel plate cutting machine
By uniqueness structure design, so as to achieve many beneficial technique effects, such as：
1st, due to there is provided removable first Turbogrid plates and the second Turbogrid plates, making the cutting gap between two Turbogrid plates not only
Width is adjustable, and the position of cutting gap can also adjust, and carries out different adjustment for different cutting seams, has expanded and set
Standby performance, improve the cutting efficiency of steel plate.
2nd, due to there is provided material liftout attachment, after the completion of cutting, by material liftout attachment by the material top of well cutting
Go out, the convenient material cut separates with waste material, easy-unloading.
3rd, due to being provided with mechanical arm between lifter plate and cutting head, cutting head can not only realize the cutting of vertical direction,
The groove processing that sheet edge is realized after an angle can also be converted, directly beat groove after dicing, without after discharging again by
Groove manually is beaten, reduces plate processing technology, reduces the labor intensity of operator, while also improves the processing effect of sheet material
Rate.
As described above, the invention provides a kind of bridge steel plate cutting machine to remove the gred completely, the bridge steel plate cutting machine
By the structure design of uniqueness, so as to achieve many advantageous effects, have in bridge steel plate cutting technique field good
Application prospect and industrial production potential.
Brief description of the drawings
Fig. 1 is the structural representation for the bridge steel plate cutting machine that the present invention removes the gred completely；
Fig. 2 is the overlooking the structure diagram of Fig. 1 bridge steel plate cutting machine；
Fig. 3 is the mounting structure schematic diagram of cutting head in the bridge steel plate cutting machine that the present invention removes the gred completely；
Fig. 4 is Fig. 3 overlooking the structure diagram；
Fig. 5 is the structural representation of the first retaining mechanism in the bridge steel plate cutting machine that the present invention removes the gred completely；
Fig. 6 is the structural representation of the second retaining mechanism in the bridge steel plate cutting machine that the present invention removes the gred completely；
Fig. 7 is the structural representation of deslagging device in the bridge steel plate cutting machine that the present invention removes the gred completely；
Wherein, in figures 1-7, each number designation refers to following concrete meaning, element and/or part respectively.
In figure：1：Frame；2：Transversely-moving rack；3：Vertical shift frame；4：Lifter plate；5：Cutting head；6：Mechanical arm；601：First connects
Bar；602：Second connecting rod；603：First retaining mechanism；60301：First mounting seat；60302：First piston；60303：First liquid
Press chamber；60304：First power transmission shaft；60305：First servomotor；60306：First support base；60307：First friction plate group；
604：Second retaining mechanism；60401：Second mounting seat；60402：Second piston；60403：Second hydraulic cavities；60404：Second
Power transmission shaft；60405：Second servomotor；60406：Second support base；60407：Second friction plate group；7：Guide sleeve；701：Footpath
To through hole；8：Guide rail；9：First Turbogrid plates；10：Second Turbogrid plates；11：Material liftout attachment；1101：Vertical guide pin bushing；1102：
Knock-pin；1103：Motor；1104：Cam；1105：Rotary shaft；1106：Compression spring；12：Installing plate；13：Slagging-off shovel；
14：Longitudinal slide rail；15：The axis of guide；16：Vertical shift screw rod；17：Vertical shift motor；18：Cylinder；19：Sliding sleeve.
Embodiment
Below in conjunction with the accompanying drawings, the present invention is described in detail by specific embodiment, but these particularizations are implemented
The purposes and purpose of mode are only used for enumerating the present invention, not any type of any to the real protection scope composition of the present invention
Limit, it is more non-that protection scope of the present invention is confined to this.
As shown in Fig. 1-4 is common, the invention discloses a kind of bridge steel plate cutting machine to remove the gred completely, including frame 1, machine
The transversely-moving rack 2 for being provided with and being driven by the first power set is slid laterally on frame 1, on transversely-moving rack 2 longitudinal sliding motion be provided with by second
The vertical shift frame 3 of power set driving, the lifter plate 4 for being provided with and being driven by the 3rd power set, lifting are slid vertically on vertical shift frame 3
Cutting head 5 is installed on plate 4, the first Turbogrid plates 9 and the 5th power dress of the driving of the 4th power set are slidably fitted with frame 1
Put the second Turbogrid plates 10 of driving, the upper surface flush of the first Turbogrid plates 9 and the second Turbogrid plates 10 and be respectively positioned under cutting head 5
Side, is provided with cutting gap between the first Turbogrid plates 9 and the second Turbogrid plates 10；
Mechanical arm 6 is provided between lifter plate 4 and cutting head 5, mechanical arm 6 includes being rotatablely installed on lifter plate 4 and laterally
First power transmission shaft 60304 of extension, the one end of the first power transmission shaft 60304 connect the first servomotor 60305, and the other end is fixedly connected
First connecting rod 601, the axis of the first power transmission shaft 60304 is consistent with the bearing of trend of first connecting rod 601, the end of first connecting rod 601
Portion is rotatablely equipped with the second driving shaft 60404 driven by the second servomotor 60405, and second driving shaft 60404 is fixedly connected
Second connecting rod 602, the axis of second driving shaft 60404 is perpendicular to the center line of first connecting rod 601 and the center of second connecting rod 602
Plane where line, cutting head 5 are fixedly mounted on the end of second connecting rod 602；It is provided between first connecting rod 601 and lifter plate 4
First retaining mechanism 603, the second retaining mechanism 604 is provided between first connecting rod 601 and second connecting rod 602；
Deslagging device is installed on lifter plate 4；
Deslagging device includes the installing plate 12 being installed on lifter plate 4, and mechanical arm 6 is provided with installing plate 12；Such as Fig. 7 institutes
Show, the end of mechanical arm 6 is installed with sliding sleeve 19, and the slagging-off shovel 13 driven by cylinder 18, gas are slidably fitted with sliding sleeve 19
The piston rod of cylinder 18 and the 13 be hinged installation of slagging-off shovel.
The end of the slagging-off shovel 13 is provided with shovel angle, shovels angle towards the first Turbogrid plates 9 and second Turbogrid plates 10；
It is installed with longitudinal slide rail 14 on lifter plate 4, the longitudinal sliding motion of installing plate 12 is in longitudinal slide rail 14, lifter plate 4
The axis of guide 15 is provided between installing plate 12, the axis of guide 15 is longitudinally disposed, is rotatablely equipped with installing plate 12 by vertical shift motor 17
The vertical shift screw rod 16 of driving, vertical shift screw rod 16 are threadedly coupled with lifter plate 4.
Wherein, first power set, second power set, the 3rd power set, the 4th power
Device and the 5th power set are motor-driven screw-nut body or hydraulic jack, and those skilled in the art can root
Carry out suitably selecting and determining according to needs, be no longer described in detail herein.
Wherein, first retaining mechanism 603 and second retaining mechanism 604 can be currently known any conventional lock
Tight mechanism (such as any one in eccentric lock, friction lock, set pincers lock, taper lock etc.), this area can suitably be selected
And determination, no longer it is described in detail herein.
By structure design so, many beneficial effects can be obtained, such as：
1st, in the presence of the 4th power set and the 5th power set, not only width can for the cutting gap
Adjust, and its position can also be adjusted, and so as to carry out different adjustment for different cutting seams, further be expanded
The performance of the bridge steel plate cutting machine, improve the cutting efficiency of steel plate.
2nd, the unique design of mechanical arm 6, steel plate sheet material can only be cut open by overcoming conventional steel plates cutting machine, and subsequently be welded
Connect the defects of groove needs operator to open up in addition, so as to overcome add process, occupy labour, reduce plus
Work efficiency rate, increase the problems such as production cost (follow-up welding groove behaviour also can using routine completely, separately opening up
Work is somewhat cumbersome nothing but and reduces processing efficiency, but has no effect on the reality of the overall technical architecture of steel plate cutting
Apply), further expand the performance of the bridge steel plate cutting machine.
3rd, the first retaining mechanism 603 can realize the locking between first connecting rod 601 and lifter plate 4, the second retaining mechanism 604
The locking between first connecting rod 601 and second connecting rod 602 can be achieved.And structure design so, it may be such that first connecting rod 601
An angle can be rotated relative to lifter plate 4, and second connecting rod 602 can also swing an angle relative to first connecting rod 601.Cause
This, cutting head 5 can not only realize the cutting of vertical direction, can also convert at the groove that sheet edge is realized after an angle
Reason, so as to directly beat groove after dicing, without, again by manually beating groove, reducing the cumbersome degree of sheet fabrication after discharging,
The labor intensity of operator is reduced, while also improves the processing efficiency of steel plate sheet material, and precision is higher.
4th, by installing deslagging device on lifter plate 4, so as to which while steel plate cuts completion, subsequent can is logical
Cross deslagging device to be removed the gred, so as to drastically increase the processing efficiency of steel plate sheet material, it is (but also complete to reduce labor intensity
It can carry out manually removing slag operation, although many defects such as labor intensity increases, operating efficiency reduces, productivity ratio reduces be present).
5th, can be by adjusting the angle of first connecting rod 601 and second connecting rod 602 so that the cleavage of shovel Angle Position and sheet material
Put correspondingly, by the quick stretching or retraction of the piston rod of cylinder 18, drive slagging-off shovel 13 to remove the residue remained after cutting, it is real
Slag operation is now removed, improves processing efficiency.
6th, the unique design of the parts such as longitudinal slide rail 14, the axis of guide 15, vertical shift screw rod 16 is passed through so that the cutting head 5
After cutting terminates, the vertical shift motor 17 can drive vertical shift screw rod 16 to rotate, and the installing plate 12 can continue to the side of lifter plate 4
To movement, so that shovel head can continue to root out the residue after cutting.Cutting head 5 is further continued for a mobile section and moved, and shovel head is just
All residues can all be removed totally, it is time saving and energy saving, so as to substantially increase the processing efficiency of sheet material, can smoothly realize all
The removing of residue, overcomes that " when remove slag operation, when cutting head is moved to sheet edge, the shovel head for the shovel that removes the gred is apart from sheet material
There is certain distance at edge, and the residue in this segment distance will be unable to smoothly be disposed, it is also necessary to additionally be purged " it is notable
Defect.This be an independent, preferable improved technology feature (also can first carry out foregoing deslagging device slagging-off completely, then
Residue in this segment distance of the artificial shovel head for removing slagging-off shovel and sheet edge, is that working process speed is slow nothing but, have impact on
Production efficiency).
In the bridge steel plate cutting machine to remove the gred completely, as a kind of optimal technical scheme, the both sides of frame 1 are provided with
The both sides of the guide sleeve 7 be arrangeding in parallel, the first Turbogrid plates 9 and the second Turbogrid plates 10 are equipped with guide rail 8, and guide rail 8 is slidably mounted on
In corresponding guide sleeve 7.
By structure design so, so as to improve the robust motion of the first Turbogrid plates 9 and the second Turbogrid plates 10, have
Beneficial to subsequent steel plate cutting accuracy and operational stability.
In the bridge steel plate cutting machine to remove the gred completely, as a kind of optimal technical scheme, the section shape of guide sleeve 7
Shape is C-shaped, and guide rail 8 is adapted with guide sleeve 7.
By structure design so, guide rail 8 can insert from the end of guide sleeve 7, and the guide sleeve 7 of C-shaped can be effective
Ground stores lubricant, can avoid the too fast loss of lubricant, and then further increases making for a long time for the bridge steel plate cutting machine
With performance, its service life is extended.
In the bridge steel plate cutting machine to remove the gred completely, as a kind of optimal technical scheme, if guide sleeve 7 is provided with
The radial direction through hole 701 of the inner chamber of guide sleeve 7 is led in involvement, and bearing of trend of the radial direction through hole 701 along guide sleeve 7 is arranged in rows, on guide rail 8
Offer the blind hole being adapted with radial direction through hole 701.
By structure design so, on the one hand blind hole can store lubricant, on the other hand, between fixed cutting is needed
During gap, then it can intert alignment pin in radial direction through hole 701, alignment pin is inserted into blind hole, so as to by the first Turbogrid plates 9 and second
The position of Turbogrid plates 10 is fixed, and then realizes the fixation of cutting gap.
In the bridge steel plate cutting machine to remove the gred completely, as a kind of optimal technical scheme, it is located at first in frame 1
Material liftout attachment 11 is provided between the Turbogrid plates 10 of Turbogrid plates 9 and second, material liftout attachment 11 is transversely provided with several.
, can be by the steel of well cutting by material liftout attachment 11 after the completion of steel plate cutting by structure design so
Plate ejects, and conveniently unloads the steel plate cut, is advantageous to subsequent operation.
In the bridge steel plate cutting machine to remove the gred completely, as a kind of optimal technical scheme, material liftout attachment 11
Including the vertical guide pin bushing 1101 being arranged at below the first Turbogrid plates 9 and the second Turbogrid plates 10, it is slidably installed in vertical guide pin bushing 1101
There is the knock-pin 1102 driven by the 6th power set.
In the bridge steel plate cutting machine to remove the gred completely, as a kind of optimal technical scheme, the 6th power set bag
The rotary shaft 1105 of the driving of motor 1103 is included, rotary shaft 1105 is rotatablely installed in frame 1, is fixedly mounted in rotary shaft 1105
There is the cam 1104 of several corresponding knock-pins 1102.
In the bridge steel plate cutting machine to remove the gred completely, as a kind of optimal technical scheme, vertical guide pin bushing 1101 with
Compression spring 1106 is provided between knock-pin 1102, the lower surface of knock-pin 1102 acts against in the presence of compression spring 1106
On the side face of cam 1104.
By structure design so, it may be such that knock-pin 1102 acts against on cam 1104 always, avoid knock-pin
1102 do not reset and cam 1104 rotate when can not to knock-pin 1102 apply active force the defects of, improve steel plate cutting after
Discharging effect and cutting efficiency.
In the bridge steel plate cutting machine to remove the gred completely, the first retaining mechanism 603 and the second retaining mechanism 604 can make
With currently known any retaining mechanism (such as eccentric lock, friction lock, set pincers lock, taper lock etc.), this area can be closed
Suitable selection and determination.
It is but as follows so as to have developed a kind of new locking mechanism present inventor has performed further further investigation：
In the bridge steel plate cutting machine of the complete slagging-off of the present invention, independent as one, preferable improved technology is special
Sign (but can also use above-mentioned eccentric lock, friction lock, set pincers lock, taper lock etc. completely), it is specific as follows：
As seen in figs. 5-6, the first retaining mechanism 603 includes the first mounting seat 60301 being fixedly installed on lifter plate 4,
The first support base 60306 is installed with first mounting seat 60301, the first mounting seat is run through in the one end of the first power transmission shaft 60304
60301 and first support base 60306 and the first servomotor 60305 of connection, the other end of the first power transmission shaft 60304 is through lifting
Plate 4 and connection first connecting rod 601, the first support base 60306 are provided with the first hydraulic cavities 60303, slided in the first hydraulic cavities 60303
It is dynamic that first piston 60302 is installed, it is provided with the first friction plate group between the mounting seat 60301 of first piston 60302 and first
60307；Second retaining mechanism 604 includes the second mounting seat 60401 being fixedly installed on first connecting rod 601, the second mounting seat
It is installed with the second support base 60406 on 60401, the one end of second driving shaft 60404 is rotatablely installed on first connecting rod 601,
The other end is through the second mounting seat 60401 and the second support base 60406 and the second servomotor 60405 of connection, the second support base
60406 are provided with the second hydraulic cavities 60403, and second piston 60402, second piston are slidably fitted with the second hydraulic cavities 60403
60402 and second are provided with the second friction plate group 60407 between mounting seat 60401.
By structure design so, when needing locking, filled in the first hydraulic cavities 60303 and the second hydraulic cavities 60403
Enter hydraulic oil so that first piston 60302 and second piston 60402 hold out against the first friction plate group 60307 and the second friction respectively
Piece group 60407 so that the first friction plate group 60307 and the first mounting seat 60301 and the second friction plate group 60407 and the second peace
Dress seat 60401 is pressed together, the rotation of the first power transmission shaft of locking 60304 and second driving shaft 60404, so as to by first connecting rod
601 and second connecting rod 602 position locking, realize locking operation.
As described above, the invention provides a kind of bridge steel plate cutting machine to remove the gred completely, the bridge steel plate cutting machine
By the structure design of uniqueness, so as to achieve many advantageous effects, have in bridge steel plate cutting technique field good
Application prospect and industrial production potential.
For reading and understanding the technical staff of the application, it is necessary to it is specifically intended that：Although it has been listed above four
Individual independent, preferable improved technology feature (directly carries out beating the improved technology feature of groove, retaining mechanism changes after cutting
The residue slagging-off entered in the distance of technical characteristic, the improved technology feature except slag operation, the shovel head of slagging-off shovel and sheet edge is grasped
The improved technology feature of work), and its respective Figure of description and corresponding operating instruction are listed in detail, but this four are only
Vertical, preferable improved technology feature is the respective advantageous modification of any one technical characteristic, is to overall technology
The further improvement of the continuation of some technical characteristic in scheme, these four improved technology features must be used by being not meant to imply that
Any one or any number of any combination could realize the bridge steel plate cutting of the present invention, but mesh can be used completely
Preceding known conventional meanses (list and/or be illustrated in detail above) are any one in above-mentioned four kinds of operations to replace
Individual or any number of combination.
Therefore although listing multiple independent, preferable improved technology features and corresponding Figure of description in the application,
It is intended that for existing improved technology feature is described in detail, and not is limited only to include by the protection domain of the application
The overall technical architectures of these independent, preferable improved technology features (the i.e. protection domain of the application and without being bound by, limitation
In these improved technology features), but equally also contains not as the technical side of these independent, preferable improved technology features
Case (now correspond to the corresponding instructions accompanying drawing for describing one or more preferred features and corresponding without considering and considering
Specification description section, and replaced with conventional technical means), specific protection domain still include it is following it is all can
The technical scheme of energy：
1st, (other three are routine techniques to any one for being related in this four independent, preferable improved technology features
Means) technical scheme.
2nd, (other two are routine techniques to any two for being related in this four independent, preferable improved technology features
Means) technical scheme.
3rd, (other one are routine techniques to be related in this four independent, preferable improved technology features any three
Means) technical scheme.
4 while include the technical scheme of this four independent, preferable improved technology features.
5th, the technical scheme of all this four independent, preferable improved technology features is replaced with conventional technical means.
Specific protection domain is still defined by the claims for defining specific scope.
Although for the purpose illustrated and described, and describe the present invention above-mentioned embodiment and accompanying drawing shown in structure and
Processing procedure.But it is to describe in detail that these, which are not, can not scope of the invention is limited to this.To those skilled in the art
For, numerous modifications and variations can be made to the above-mentioned embodiment of the present invention, and these all modifications and/or change are all wrapped
Include such as within scope defined by the claims of the present invention, without departing from the scope of the present invention as defined by the appended claims
And spirit.
Claims (10)
- A kind of 1. bridge steel plate cutting machine to remove the gred completely, it is characterised in that：The bridge steel plate cutting machine includes frame, described The transversely-moving rack for being provided with and being driven by the first power set is slid laterally in frame, on the transversely-moving rack longitudinal sliding motion be provided with by the The vertical shift frame of two power set driving, the lifter plate for being provided with and being driven by the 3rd power set is slid vertically on the vertical shift frame, Cutting head is installed on the lifter plate, the first Turbogrid plates and the of the 4th power set driving are slidably fitted with the frame Second Turbogrid plates of five power set driving, the upper surface flush of first Turbogrid plates and second Turbogrid plates and are respectively positioned on The lower section of the cutting head, cutting gap is provided between first Turbogrid plates and second Turbogrid plates；Mechanical arm is provided between the lifter plate and the cutting head, the mechanical arm includes being rotatablely installed on the lifter plate And the first power transmission shaft extended laterally, described first power transmission shaft one end connect the first servomotor, the other end is fixedly connected with first Connecting rod, the axis of first power transmission shaft is consistent with the bearing of trend of the first connecting rod, and the end of the first connecting rod rotates The second driving shaft driven by the second servomotor is installed, the second driving shaft is fixedly connected with second connecting rod, and described second The axis of power transmission shaft is described to cut perpendicular to the plane where the center line of the first connecting rod and the center line of the second connecting rod Cut the end that head is fixedly mounted on the second connecting rod；The first locking machine is provided between the first connecting rod and the lifter plate Structure, the second retaining mechanism is provided between the first connecting rod and the second connecting rod；Deslagging device is installed on the lifter plate；The deslagging device includes the installing plate being installed on the lifter plate, and the mechanical arm is provided with the installing plate, The end of the mechanical arm is installed with sliding sleeve, and the slagging-off shovel being driven by the cylinder, the gas are slidably fitted with the sliding sleeve The piston rod of cylinder and the be hinged installation of slagging-off shovel；The end of the slagging-off shovel is provided with shovel angle, and the angle of shoveling is towards first Turbogrid plates and second Turbogrid plates；It is installed with longitudinal slide rail on the lifter plate, the installing plate longitudinal sliding motion is in the longitudinal slide rail, the liter The axis of guide is provided between drop plate and the installing plate, the axis of guide is longitudinally disposed, is rotatablely equipped with the installing plate by indulging Motor-driven vertical shift screw rod is moved, the vertical shift screw rod is threadedly coupled with the lifter plate.
- 2. the bridge steel plate cutting machine as claimed in claim 1 to remove the gred completely, it is characterised in that：First power set, Second power set, the 3rd power set, the 4th power set and the 5th power set are motor The screw-nut body or hydraulic jack of driving.
- 3. the bridge steel plate cutting machine as claimed in claim 1 or 2 to remove the gred completely, it is characterised in that：The both sides of the frame Provided with the guide sleeve be arrangeding in parallel, the both sides of first Turbogrid plates and second Turbogrid plates are equipped with guide rail, the guide rail It is slidably mounted in the corresponding guide sleeve.
- 4. the bridge steel plate cutting machine to remove the gred completely as claimed in claim 2 or claim 3, it is characterised in that：The guide sleeve is cut Face is shaped as C-shaped, and the guide rail is adapted with the guide sleeve.
- 5. the bridge steel plate cutting machine of the complete slagging-off as described in claim any one of 1-4, it is characterised in that：The guide sleeve The radial direction through hole of some connection guide sleeve inner chambers is provided with, bearing of trend of the radial direction through hole along the guide sleeve is in column Set, the blind hole being adapted with the radial direction through hole is offered on the guide rail.
- 6. the bridge steel plate cutting machine as claimed in claim 5 to remove the gred completely, it is characterised in that：Positioned at described in the frame Material liftout attachment is provided between first Turbogrid plates and second Turbogrid plates, the material liftout attachment is transversely provided with some It is individual.
- 7. the bridge steel plate cutting machine of the complete slagging-off as described in claim 5 or 6, it is characterised in that：The material ejection dress The vertical guide pin bushing including being arranged at below first Turbogrid plates and second Turbogrid plates is put, peace is slided in the vertical guide pin bushing Equipped with the knock-pin driven by the 6th power set.
- 8. the bridge steel plate cutting machine of complete slagging-off as claimed in claims 6 or 7, it is characterised in that：The 6th power dress Putting includes the rotary shaft of motor driving, and the rotary shaft is rotatablely installed in the frame, is fixedly mounted in the rotary shaft There is the cam of several corresponding knock-pins.
- 9. the bridge steel plate cutting machine of the complete slagging-off as described in claim any one of 1-8, it is characterised in that：It is described vertically to lead Compression spring is provided between set and the knock-pin, the lower surface of the knock-pin acts against in the presence of the compression spring On the side face of the cam.
- 10. the bridge steel plate cutting machine of the complete slagging-off as described in claim any one of 1-9, it is characterised in that：Described first Retaining mechanism and second retaining mechanism are any one in eccentric lock, friction lock, set pincers lock, taper lock.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710954137.4A CN107838527B (en) | 2017-10-13 | 2017-10-13 | Bridge steel plate cutting machine capable of completely removing slag |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710954137.4A CN107838527B (en) | 2017-10-13 | 2017-10-13 | Bridge steel plate cutting machine capable of completely removing slag |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107838527A true CN107838527A (en) | 2018-03-27 |
| CN107838527B CN107838527B (en) | 2020-04-14 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201710954137.4A Active CN107838527B (en) | 2017-10-13 | 2017-10-13 | Bridge steel plate cutting machine capable of completely removing slag |
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| JP2008501526A (en) * | 2004-06-03 | 2008-01-24 | オーツェー エルリコン バルツェルス アクチェンゲゼルシャフト | Table containing workpiece and method for processing workpiece on the table |
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|---|---|
| CN107838527B (en) | 2020-04-14 |
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