CN207551551U

CN207551551U - A kind of mechanical stop limiter in automatic Arrange-line System

Info

Publication number: CN207551551U
Application number: CN201721490550.1U
Authority: CN
Inventors: 万能; 刘斐斓; 张寿喜; 肖彬
Original assignee: Suzhou Lingxi Internet Of Things Technology Co Ltd
Current assignee: Suzhou Lingxi Internet Of Things Technology Co Ltd
Priority date: 2017-11-10
Filing date: 2017-11-10
Publication date: 2018-06-29
Anticipated expiration: 2027-11-10

Abstract

The utility model is related to the mechanical stop limiter in a kind of automatic Arrange-line System, suitable for cable manufacturing field.The automatic Arrange-line System includes automatic winding displacement head (1) and controller, the controller control automatic winding displacement head (1) moves left and right and moves up and down in vertical direction in the horizontal direction, automatic coiling is carried out to cable (8), the mechanical stop limiter (5) is positioned at the front end of the side wall of automatic winding displacement head (1) ontology；The mechanical stop limiter (5) is including mechanical limit switch, when the mechanical limit switch detects impact pressure and continues the first scheduled duration, testing result is fed back to controller, the controller control automatic winding displacement head (1) is later commutated.Built-in microswitch in the mechanical limit switch.When the impact pressure continues the second scheduled duration, for system by alert notice, it is intensification with accident prevention that automatic Arrange-line System can be automatically stopped work according to advance setting.

Description

A kind of mechanical stop limiter in automatic Arrange-line System

Technical field

The utility model belongs to the mechanical position limitation dress in cable fabrication technical field more particularly to a kind of automatic Arrange-line System It puts.

Background technology

In cable fabrication industry, need the longer cable of length successively, fitly receive and be wound on cable wheel.Winding displacement at present It can be realized by manual or automatic two ways.

In automatic Arrange-line System, since cable must be coiled in cable axle, winding displacement head must be in cable wheel It is effectively moved left and right back and forth in coiling region, therefore how to automatically control the deflecting of winding displacement head and later coil, be automatic winding displacement system One of key technology in system.For the problem, the utility model provides a kind of mechanical stop limiter and mechanical position limitation side Method can effectively solve the problem that the automatic deflecting in effective coiling region of cable wheel of automatic winding displacement head is later coiled, realize automatic high Imitate winding displacement.

Utility model content

The purpose of this utility model is to provide mechanical stop limiter and mechanical position limitation side in a kind of automatic Arrange-line System Method can effectively solve the problem that the problem of how automatic deflecting of winding displacement head is later coiled so that automatic winding displacement head has cable wheel It deflecting can later be coiled automatically in effect coiling region, realize automatical and efficient winding displacement.

To achieve the above object, the utility model provides a kind of mechanical stop limiter, applied in automatic Arrange-line System, The automatic Arrange-line System includes automatic winding displacement head (1) and controller, and the controller control automatic winding displacement head (1) is in water It square moves left and right and moves up and down in vertical direction upwards, automatic coiling, the mechanical position limitation dress are carried out to cable (8) (5) are put positioned at the front end of the side wall of automatic winding displacement head (1) ontology；The mechanical stop limiter (5) includes mechanical limit switch, When the mechanical limit switch detects impact pressure and continues the first scheduled duration, testing result is fed back to controller, The controller control automatic winding displacement head (1) is later commutated.

Another embodiment according to the present utility model, built-in microswitch in the mechanical limit switch.

Another embodiment according to the present utility model, the quantity of the mechanical limit switch is two, in winding displacement level The horizontal size of entire automatic winding displacement head (1) is protruded from, prevents movement interference in distribution, installation site up and down in moving process When to the physical damage of entire head.

Another embodiment according to the present utility model, the mechanical limit switch are designed using stainless steel ball column type, are prevented Only wet environment causes rustization to the mechanical limit switch；The mechanical limit switch surface uses smooth treatment, to reduce Frictional force when being collided with cable Pan Bi.

Another embodiment according to the present utility model, when the impact pressure continues the second scheduled duration, system will Alert notice.

Another embodiment according to the present utility model, it is automatic to arrange when the impact pressure continues the second scheduled duration It is intensification with accident prevention that linear system system can be automatically stopped work according to advance setting.

The utility model additionally provides a kind of mechanical position limitation method, applied in automatic Arrange-line System, in the method, machine Whether the mechanical limit switch detection impact pressure in tool limiting device (5) continues and more than the first scheduled duration, if so, machine Tool limit switch feeds back testing result to the controller of automatic Arrange-line System；The controller control automatic winding displacement head (1) is returned Head commutation；Wherein, the automatic Arrange-line System includes automatic winding displacement head (1) and controller, the automatic row of controller control Line head (1) is moved left and right and is moved up and down in vertical direction in the horizontal direction, and automatic coiling is carried out to cable (8).

Another embodiment according to the present utility model, in this method, built-in microswitch in the mechanical limit switch.

Another embodiment according to the present utility model, in this method, the quantity of the mechanical limit switch is two, Winding displacement protrudes from the horizontal size of entire automatic winding displacement head (1), prevents during moving horizontally in distribution, installation site up and down To the physical damage of entire head during movement interference.

Another embodiment according to the present utility model, in this method, the mechanical limit switch uses stainless steel goalpost Type designs, and prevents wet environment from causing rustization to the mechanical limit switch；The mechanical limit switch surface uses smooth place Reason, to reduce frictional force when being collided with cable Pan Bi.

Another embodiment according to the present utility model, in this method, when the impact pressure continues the second scheduled duration When, system is by alert notice.

Another embodiment according to the present utility model, in this method, when the impact pressure continues the second scheduled duration When, it is intensification with accident prevention that automatic Arrange-line System can be automatically stopped work according to advance setting.

The beneficial effects of the utility model are：

It is interior in two mechanical limit switches of mechanical stop limiter (5) by technical solution provided by the utility model Microswitch is put, the impact pressure formed by detecting cable wheel side wall (10) to two mechanical limit switches can effectively solve the problem that Automatic winding displacement head the problem of how automatic deflecting is later coiled in effective coiling region of cable wheel, realize efficiently automatic row Line.

Description of the drawings

Fig. 1 is the schematic diagram of the control system of the utility model automatic winding displacement；

Fig. 2 is the partial structural diagram of the utility model automatic winding displacement head；

Fig. 3 is the winding displacement schematic diagram of the utility model automatic winding displacement head in the running；

Fig. 4 be the another embodiment of the utility model automatic winding displacement head partial structural diagram and commutation after it is automatic Winding displacement schematic diagram；

Fig. 5 is the partial structurtes vertical view of the utility model automatic winding displacement head；

Fig. 6 is the partial structurtes front view of the utility model automatic winding displacement head；

Fig. 7 is the schematic diagram of the meter-measuring device of the utility model automatic Arrange-line System；

Fig. 8 is the panel construction schematic diagram of the utility model control cabinet；

Fig. 9 is the structure diagram of the utility model snap switch；

Figure 10 is the structure diagram that the utility model prevents scratching equipment；

Figure 11 is the partial structurtes enlarged diagram of the utility model the end of a thread crimping roller devices；

Figure 12 is the partial structurtes enlarged diagram of the utility model mechanical stop limiter；

Figure 13-14 is the partial structurtes enlarged diagram of the utility model metering equipment；

Figure 15 is the structure diagram of the utility model line footpath self-reacting device；

Schematic diagram when Figure 16-17 is start-up operation after the utility model head inceptive positioning device initial alignment；

Figure 18 is the structure diagram of the utility model cable quick release device；

Figure 19-22 is the structure diagram of the utility model movement spacing equipment.

Reference sign：(1)-automatic winding displacement head, (2)-longitudinal axis, (3)-lateral shaft, (4)-control cabinet, (5)-machine Tool limiting device, (6)-clip wheel, (7)-bulge detection device, (8)-cable, (9)-cable wheel shaft, (10)-cable wheel side wall, (11)- Head inceptive positioning device, (12)-the end of a thread crimping roller devices, (13)-measurement wheel, (14)-rear end cable limiting device, (15)-contact roller, (16)-display instrument, (17)-operation button, (18)-snap switch, (19)-fuselage rotating mechanism, (20)-anti- Penetrate formula infrared sensor, (21)-hardware limit device.

Specific embodiment

With reference to specific embodiments and the drawings, the utility model is expanded on further.It should be understood that these embodiments are only used for Illustrate the utility model rather than limitation the scope of the utility model, in the skill described in each embodiment of the utility model Art feature can obtain not yet detailed in the utility model specification retouch with this in any combination in the case where not conflicting mutually Other the possible embodiments stated.In addition, it should also be understood that, after the content for having read the utility model instruction, those skilled in the art Can make various changes or modification to the utility model, such equivalent forms equally fall within the application range claimed it It is interior.

Embodiment one：

As shown in Figure 1, one embodiment according to the present utility model, the control of cable automatic winding displacement provided by the utility model System processed includes automatic winding displacement head (1), longitudinal axis (2), lateral shaft (3), control cabinet (4) and stent.The lateral shaft (3) It is fixedly mounted on the crossbeam of stent, the upper end suspension of longitudinal axis (2) is mounted on the lateral shaft (3), and lower end is connected with one Mechanical arm, with longitudinal axis (2) at a right angle, the front end of mechanical arm is equipped with automatic winding displacement head (1) to mechanical arm.

As shown in Fig. 2, Fig. 4 and Fig. 7, mechanical position limitation of the automatic winding displacement head (1) including head body, on ontology Device (5), clip wheel (6), bulge detection device (7), head inceptive positioning device (11), the end of a thread crimping roller devices (12). The lower end of longitudinal axis (2) is also equipped with measurement wheel (13), rear end cable limiting device (14), contact roller (15).

As shown in Fig. 2, automatic winding displacement head (1) includes ontology, be equipped in the side of ontology mechanical stop limiter (5), Clip wheel (6) and bulge detection device (7).Mechanical stop limiter (5), clip wheel (6) and bulge detection device (7) are identical by shape Two components form, cable (8) is successively from two portions of bulge detection device (7), clip wheel (6) and mechanical stop limiter (5) Pass through among part, two components that wherein mechanical stop limiter (5), clip wheel (6) and bulge detection device (7) respectively include about Cable (8) in being symmetrically installed up and down.

As shown in fig. 6, in a preferred embodiment, two component shapes that clip wheel (6) and bulge detection device (7) include It is identical, the drive that can be pivoted is provided in the front end of each component, two feature bottoms are distinguished by gear teeth meshing It is fixed, and can be rotated around connector by the ontology of connector and automatic winding displacement head (1).Not to connector in the utility model It is limited in any way, can be the rivet of no silk.

It is offered on the wheel body of two drives on two components that clip wheel (6) and bulge detection device (7) include recessed Slot, when two drives are opposite, the groove of two drives forms an approximate circle hollow space, can accommodate cable and wear It crosses, while plays the role of clamping cable.

Two components that mechanical stop limiter (5) includes specifically can be implemented as two pressure sensors.As shown in figure 3, With the rotation of cable wheel, automatic winding displacement head (1) level is moved to the left, and is realized the automatic coiling to cable, is worked as automatic line arranging machine When head (1) is moved horizontally to the Far Left of cable wheel and close cable wheel side wall (10), cable wheel side wall (10) is to mechanical stop limiter (5) Two pressure sensors formed pressure, after pressure sensor collects the pressure of cable wheel side wall (10), generate signal transmission give Controller in control cabinet (4), controller control automatic winding displacement head (1) commutates and moves horizontally to the right, in this way, automatic line arranging machine Head (1) just coils to the right cable since the Far Left of cable wheel.When automatic winding displacement head (1) is moved horizontally to the right cable wheel shaft (9) during centre position, controller control automatic winding displacement head (1) makees the flip horizontal of 180 degree to the left so that mechanical after overturning Two pressure sensors of limiting device (5) are towards the right side wall of cable wheel.

Fig. 4 shows the schematic diagram for carrying out winding displacement after automatic winding displacement head (1) flip horizontal to the right.When automatic winding displacement head (1) when level moves right to the right side wall of cable wheel, cable wheel right side wall is to two pressure sensor shapes of mechanical stop limiter (5) Into pressure, after pressure sensor collects the pressure of cable wheel right side wall, signal transmission is generated to the controller in control cabinet (4), Controller control automatic winding displacement head (1) commutates and moves horizontally to the left, in this way, automatic winding displacement head (1) is just from the most right of cable wheel While start to coil cable to the left.

When automatic winding displacement head (1) is moved horizontally to the centre position of cable wheel shaft (9) to the left, the automatic row of controller control Line head (1) makees to the right the flip horizontal of 180 degree so that two pressure sensor directions of mechanical stop limiter (5) after overturning The left side wall of cable wheel continues automatic coiling cable to the left.

In this way, by the way that the left and right horizontal of automatic winding displacement head (1) is controlled to commutate, overturns the automatic coiling realized to cable, Without moving left and right for cable wheel, until reaching scheduled reeler around length, the labor intensity of worker is not only reduced in this way, is saved Human-saving resource improves production efficiency, while solves the problems, such as that reeler can not be timely around commutation.

As shown in figure 8, it is provided with display instrument on the panel of the control cabinet (4) of the automatic winding displacement control system of the utility model (16) and multiple operation buttons (17).The inside of control cabinet (4) includes multiple controller (not shown)s, respectively control longitudinal direction The moving left and right of axis (2) horizontal direction, the moving up and down of vertical direction, the overturning commutation of automatic winding displacement head (1), bulge detection Sound-light alarm of device (7) etc..The display instrument (16) of control cabinet (4) can show automatic winding displacement control system parameters and State of the cable coiled etc., for example, the length of cable has been coiled, diameter of bulge cable etc..Multiple operation buttons (17) For before the start-up operation of automatic winding displacement control system, controlling the startup, stopping, automatic winding displacement head of automatic Arrange-line System manually (1) initial alignment, automatic winding displacement head up and down, move left and right and overturn and commutate etc., while can also be to automatic winding displacement The parameters of system are configured, change.For example, each operation button can be realized adjusts automatic winding displacement head manually (1) move to left, move to right, moving up, moving down, right rotation, returns the functions such as origin, while can realize automatic winding displacement control at anticlockwise The automatic startup of system.

By the embodiment of the utility model, the labor intensity of worker is not only reduced, saves human resources, improves production Efficiency, while solve the problems, such as that reeler can not be timely around commutation.

Embodiment two：

Such as Fig. 4, another embodiment according to the present utility model, at the beginning of the front end of automatic winding displacement head (1) is also equipped with head Beginning positioning device (11) and the end of a thread crimping roller devices (12).

The inceptive positioning device (11) includes laser locator, and during automatic winding displacement, laser locator is sent out always Go out red laser, in the rotation coiling process of cable wheel, the red laser that laser locator is sent out is radiated at cable wheel shaft always At peak.Before automatic winding displacement control system brings into operation, need automatic winding displacement head (1) being initially positioned at suitable position Put, at this time control automatic winding displacement head (1) supreme and lower movement under the drive of longitudinal axis (2), when automatic winding displacement head (1) to When being moved to the red laser that its laser locator is sent out and being irradiated at the peak of cable wheel shaft, automatic winding displacement head (1) stops Only decline, complete the initial alignment of automatic winding displacement head (1).

One end of the end of a thread crimping roller devices (12) is stretched into from the front end of automatic winding displacement head (1) ontology in ontology Portion is fixed by connector and ontology, and can by a small margin be rotated around connector, and the middle part of the end of a thread crimping roller devices (12) is in Curved shape, the U-shaped shape of the other end are provided with a rotatable drive in U-shaped shape opening, and drive is tangent with cable, When cable wheel rotating disc advances around cable, cable is using described in its drive of frictional force between the drive at the U-shaped mouth Drive rotates.

As shown in figure 3, due to reeler around when, the point of penetration of cable (8) and cable wheel shaft (9) has one between clip wheel (6) Fixed distance, it is towards the movement of another side wall and horizontal without carrying out 180 degree far from cable wheel side wall (10) when automatic winding displacement head (1) During overturning, under the action of the end of a thread crimping roller devices (12), cable (8) be bordering on cable wheel shaft (9) it is vertical, if without the end of a thread Crimping roller devices (12), for cable (8) under the drive of clip wheel (6), cable (8) and the angle of cable wheel shaft (9) can be more than 90 degree, The cable of coiling can be caused lax situation occur in this way, after the end of a thread crimping roller devices (12) are mounted with, it is ensured that winding displacement Effect is more neat, close.

It in the present embodiment, can by installing head inceptive positioning device (11) in the front end of automatic winding displacement head (1) Realize the accurate positionin of automatic winding displacement head (1)；By installing the end of a thread crimping roller devices in the front end of automatic winding displacement head (1) (12), it is ensured that winding displacement effect is more neat, close, overcomes the problem of winding displacement is lax in the prior art.

Embodiment three：

Such as Fig. 2, another embodiment according to the present utility model is equipped with bulge inspection on the ontology of automatic winding displacement head (1) Survey device (7), can realize the real time monitoring to cable parameter, when cable is because heating, sealing modeling and bulge occur, can quickly, The place for occurring bulge in cable is accurately positioned out, ensures quality during cable manufacture.

Fig. 6 is that the partial structurtes front view of the utility model automatic winding displacement head (is rotated by 90 ° by front view Figure), in figure 6, bulge detection device (7) is made of two identical components of shape, and cable (8) is from bulge detection device (7) Two components among pass through, two of which component is about cable (8) in being symmetrically installed up and down.In a preferred embodiment, drum The front end of each component of package detection device (7) is provided with the drive that can be pivoted, and two feature bottoms are nibbled by the gear teeth It closes, and is fixed respectively by the ontology of connector and automatic winding displacement head (1), and can be rotated around connector.

In two components of bulge detection device (7), the rotary shaft of the drive on each component and the connection of the component Respectively there are one binding sites respectively with the component for part, and two basic change point is connected forms straight line on the components, two portions In an angle, this angle is that two components of bulge detection device (7) are formed to the two straight line intersection shapes formed on part Angle.

Pre-set the angle of two components of bulge detection device (7) according to the line footpath of the cable coiled, and according to The permission variation range of the cable diameter error setting angle of permission.When the diameter of cable be more than the cable diameter that normally sets or Person is less than the cable diameter that normally sets, but diameter error still in allowed limits when, think that cable diameter is normal at this time, phase Ying Di, since the diameter of cable becomes larger or becomes smaller, the angle of two components of bulge detection device (7) also can be straight with cable The variation of diameter and become larger or become smaller, if the variation range of angle it is pre-set permission variation range within, bulge Detection device (7) thinks that cable diameter is normal, continues to monitor cable in real time.If the variation range of angle is beyond advance The permission variation range of setting, such as angle become larger and become smaller and less than permission more than the maximum angle or angle allowed Minimum angle, then bulge detection device (7) think that cable diameter is abnormal at this time, there is bulge in cable.Then, bulge detection dress It puts controller of (7) meeting into control cabinet (4) and sends out signal, after controller receives signal, control signal is sent to alarm device, Control alarm device makes a sound alarm, and blinking light is reminded.Meanwhile controller can control display instrument (16) Display Drum The position of cable residing for the diameter of packet cable and bulge.Wherein, the diameter of bulge cable is the size according to angle by changing It obtains, the position of cable residing for bulge is represented with bulge to the length for the initiating terminal for having coiled cable, for example, bulge position It is 386 meters to put, that is, shows that bulge is counted since the cable head for having coiled cable at 386 meters.

Through this embodiment, bulge detection device (7) on ontology is installed, can realize the real-time prison to cable parameter Control, when there is bulge in cable, can quickly, be accurately positioned out the place for occurring bulge in cable, ensure when cable dispatches from the factory Quality.

Example IV：

Such as Fig. 7, another embodiment according to the present utility model, at the rear of automatic winding displacement head (1) ontology, longitudinal axis (2) lower end is also equipped with measurement wheel (13), rear end cable limiting device (14) and contact roller (15).

Rear end cable limiting device (14) includes vertically arranged two limiters, in preferred embodiment shown in Fig. 7, Limiter can be the drive that can be pivoted.Wherein vertically arranged two limiters are separately mounted to cable (8) Both sides, and it is symmetrical about cable.The contact roller (15) being horizontally mounted is installed in the top of measurement wheel (13), measurement wheel (13) The drive that can be pivoted including one, opens up on the wheel body of drive fluted, can accommodate cable (8) and pass through, in water Under the auxiliary of concora crush bearing up pulley (15), cable (8) closely connects across the groove on the drive of measurement wheel (13), and with drive It touches, when cable (8) advances under the drive of cable wheel, cable (8) drives the drive rotation of measurement wheel (13).Two vertical peaces The limiter of dress can swing to avoid cable (8) so that cable (8) is always across recessed on the drive of measurement wheel (13) Slot will not swing and be detached from the groove of drive because of cable (8), so as to avoid build-out metering inaccurate.

When measurement wheel (13) measures the build-out coiled, in one preferred embodiment, the survey Amount wheel (13) further includes the encoder being connect with the drive (in figure other than the drive for including to be pivoted It is not shown), the encoder is electrically connected to the controller in the control cabinet (4).A diameter of fixed value of the drive, cable Line (8) the drive circumference by rear, the drive turns an angle, and the encoder passes through the drive Diameter and the angle of rotation calculate the length by the cable of the drive and length data be transmitted to the control Device.Then controller controls display instrument (16) to show the length for having coiled cable.

In another preferred embodiment, a diameter of fixed value of the drive of measurement wheel (13), on wheel body The perimeter of groove is also fixed value, is fixed in the number of turns of certain period of time rotation since drive is uniform rotation Constant, measurement wheel (13) can measure the rotation time of drive, the turnning circle of drive is then convert into, multiplied by with groove Perimeter, you can coiled the length of cable, and length data be transmitted to the controller.Controller and then control are aobvious Show that the length of cable has been coiled in instrument (16) display.

Through this embodiment, in the lower end of longitudinal axis (2) installation measurement wheel (13), the length to having coiled cable can be realized Degree carries out accurate measurement, while by installing rear end cable limiting device (14), can be detached from measurement wheel (13) to avoid cable The groove of drive ensure that measurement wheel (13) can correctly measure build-out.

When the length of disk cable reaches preset length, the automatic winding displacement control system of the utility model can be automatic Cable is cut off, stops the operating of automatic winding displacement head, it is of course also possible to be carried out by the operation button (17) on control cabinet (4) It controls to cut off cable manually, stops automatic winding displacement process.

Embodiment five：

Such as Fig. 1, another embodiment according to the present utility model, the control system of cable automatic winding displacement provided by the utility model System further includes longitudinal axis (2) and lateral shaft (3), and the lateral shaft (3) is fixedly mounted on the crossbeam of stent, the longitudinal axis (2) upper end suspension is mounted on the lateral shaft (3), and lower end is connected with a mechanical arm, mechanical arm and longitudinal axis (2) Cheng Zhi Angle, the front end of mechanical arm are equipped with automatic winding displacement head (1).

Longitudinal axis (2) can move up and down, so as to control automatic winding displacement head (1) in initial alignment process, horizontal direction It is moved up and down in commutation process, meanwhile, longitudinal axis (2) can be moved left and right along lateral shaft (3) horizontal direction, so as to control certainly Dynamic winding displacement head (1) moving left and right, commutating during winding displacement.

During automatic winding displacement, cable (8) with cable wheel shaft (9) always there are one point of penetration, described cut by cable wheel shaft (9) The tangent line of access point forms a fixed angle with cable (8) always.When automatic winding displacement head (1) runs to cable wheel side wall (10) And commutate when starting to coil next layer of cable, since the cable on cable wheel shaft (9) has increased one layer, this results in cable wheel shafts (9) angle formed in the tangent line of the point of penetration with cable (8) becomes smaller, if automatic winding displacement head (1) be still in it is original Highly continue winding displacement, then when the reeler on cable wheel shaft (9) around it is more and more so that the height of cable wheel shaft (9) is higher than automatic During the height of winding displacement head (1), cable (8) can be caused to be detached from the drive of the end of a thread crimping roller devices (12) or even can touch To the pressure sensor of mechanical stop limiter (5), the non-pressure from cable side wall (10) is applied with to pressure sensor, is caused Automatic winding displacement head (1) is mistakenly considered to have been moved to cable wheel side wall (10) and commutate in advance.In order to solve the above technical problems, when automatic Winding displacement head (1) be moved to cable wheel side wall (10) start commutation when, longitudinal axis (2) can rise a scheduled height so that cable Wheel shaft (9) remains that preset size is constant in the angle that the tangent line of the point of penetration is formed with cable (8).

Wherein, the scheduled height that longitudinal axis (2) rises can have been calculated in automatic winding displacement head (1) initial alignment It is good, and a predetermined altitude is risen to by controller control longitudinal axis (2) during automatic winding displacement.

Through this embodiment, when automatic winding displacement head (1), which is moved to cable wheel side wall (10), starts commutation, longitudinal axis (2) A scheduled height can be risen so that cable wheel shaft (9) remains pre- in the angle that the tangent line of point of penetration is formed with cable (8) If size it is constant.This avoid cables (8) to be applied with pressure sensor the non-pressure from cable side wall (10), will not Automatic winding displacement head (1) is made to be mistakenly considered to have been moved to cable wheel side wall (10) and commutate in advance.

Embodiment six：

Another embodiment according to the present utility model, the utility model provide a kind of controlling party of cable automatic winding displacement Method, the method are applied in the cable automatic winding displacement control system that embodiment one provides, the described method comprises the following steps：

Step 11：Start automatic winding displacement control system, the automatic winding displacement head on longitudinal axis (2) lower mechanical arm (1) automatic winding displacement is carried out to cable (8) by moving left and right for horizontal direction；

Step 12：Mechanical stop limiter (5) mounted on the ontology side of the automatic winding displacement head (1) detects in real time It is no by the pressure from cable wheel side wall (10)；

Step 13：When the automatic winding displacement head (1) is moved horizontally to cable wheel side wall (10), the mechanical position limitation Device (5) detects the pressure for coming from cable wheel side wall (10), and the controller into control cabinet (4) sends out signal, the control Device processed controls the longitudinal axis (2) to drive automatic winding displacement head (1) commutation, continues automatic winding displacement；

Step 14：Whether the controller detection automatic winding displacement head (1) is moved horizontally to the pre-determined bit of cable wheel shaft (9) It puts, if so, performing next step, otherwise continues automatic winding displacement；

Step 15：The controller control automatic winding displacement head (1) makees the flip horizontal of 180 degree so that after overturning The automatic winding displacement head (1) on the mechanical stop limiter (5) towards the cable wheel opposite with the cable wheel side wall (10) Another side wall；

Step 16：When the automatic winding displacement head (1) is moved horizontally to the cable wheel opposite with the cable wheel side wall (10) During another described side wall, continue automatic winding displacement, and perform step 14 after performing switch operation；

Step 17：The controller control automatic winding displacement head (1) makees the flip horizontal of 180 degree so that after overturning The automatic winding displacement head (1) on the mechanical stop limiter (5) towards the cable wheel side wall (10), then proceed to automatic Winding displacement.

Embodiment seven：

Another embodiment according to the present utility model, it is initially fixed that the utility model provides a kind of automatic winding displacement head (1) Position method, the method are applied in the cable automatic winding displacement control system that embodiment one provides, and the method includes following steps Suddenly：

Step 21：Before automatic winding displacement control system brings into operation, control longitudinal axis (2) drives automatic winding displacement head (1) From top to bottom decline；

Step 22：By being mounted on the inceptive positioning device (11) of automatic winding displacement head (1) ontology front end to automatic winding displacement Head (1) carries out initial alignment；

Step 32：When the red laser that the laser locator of inceptive positioning device (11) is sent out is radiated at cable wheel shaft (9) When at peak, the initial alignment process of the automatic winding displacement head (1) is completed.

It in the present embodiment, can by installing head inceptive positioning device (11) in the front end of automatic winding displacement head (1) Realize the accurate positionin of automatic winding displacement head (1).

Embodiment eight：

Another embodiment according to the present utility model, the utility model provide cable bulge in a kind of cable automatic winding displacement Detection method, the method are applied in the cable automatic winding displacement control system that embodiment one provides, and the method includes following Step：

Step 31：Before automatic winding displacement starts, bulge detection device is pre-set according to the line footpath of cable (8) coiled (7) angle of two components, and according to the permission variation range of the cable diameter error of the permission setting angle.

Step 32：During automatic winding displacement, detect in real time the bulge detection device (7) described two components it is described The variation of angle；

Step 33：Judge the variation of the angle whether within the pre-set permission variation range；If so, after It is continuous to carry out bulge detection, if it is not, performing next step；

Step 34：The bulge detection device (7) detects that bulge occurs in cable, the controller hair into control cabinet (4) Go out electric signal；

Step 35：The controller control alarm device sends out alarm, carries out acousto-optic hint, and controls display instrument (16) aobvious Show bulge cable diameter and bulge residing for cable position.

Embodiment nine：

Another embodiment according to the present utility model, the utility model are provided in a kind of cable automatic winding displacement and are controlled automatically The mobile method of winding displacement head (1), the method is applied in the cable automatic winding displacement control system that embodiment one provides, described Method includes the following steps：

Step 41：During automatic winding displacement, controller judges whether automatic winding displacement head (1) is moved to cable wheel side wall (10) And start to commutate；

Step 42：If the automatic winding displacement head (1) starts to commutate, longitudinal axis (2) drives the automatic winding displacement head (1) rise a scheduled height upwards, the angle that cable wheel shaft (9) is formed in the tangent line of point of penetration with cable (8) is made to protect always It is constant to hold preset size；Wherein, the point of penetration is the intersection point of cable (8) and cable wheel shaft (9) during winding displacement；

Step 43：It is opposite with the cable wheel side wall (10) that controller judges whether the automatic winding displacement head (1) is moved to Cable wheel another side wall and start to commutate；If so, next step is performed, if not, continuing automatic winding displacement；

Step 44：Longitudinal axis (2) drives the automatic winding displacement head (1) to rise a scheduled height upwards, makes cable wheel Axis (9) remains that preset size is constant in the angle that the tangent line of point of penetration is formed with cable (8).

Step 45：During automatic winding displacement, step 41 is repeated to step 45.

Embodiment ten：

Another embodiment according to the present utility model, the utility model provides to be prevented scratching setting in a kind of automatic Arrange-line System Standby and method.As shown in Figure 9 and Figure 10, the anti-equipment that scratches includes snap switch (18) and the end of a thread crimping roller devices (12).The end of a thread crimping roller devices (12) are a movement portions moved left and right with head with moving in rotation in actual production process Part.The end of a thread crimping roller devices (12) and just the cable wheel of coiling have probability generate movement interference, if the end of a thread crimping idler wheel Device (12) is designed to that position immobilizes, and will not move left and right, then crimping roller devices (12) can be caused after long-time use Position offset and damage, while a degree of physical injury can be caused to the cable coiled.

Position offset and damage in order to avoid crimping roller devices (12), while ensure the quality of cable product, this reality It is provided with new embodiment and prevents scratching equipment in a kind of cable automatic winding displacement, the equipment is by snap switch (18) and the end of a thread crimping Roller devices (12) form.As shown in Figure 9 and Figure 10, two snap switches (18) are mounted on the front end of automatic winding displacement head (1), Part of it insertion head inside, another part is parallelly stretched out outside head, the length of two snap switches (18) be equal to or More than the length of the end of a thread crimping roller devices (12), after two snap switches (18) installations between spacing be equal to or more than the end of a thread The width of crimping roller devices (12).

When cable (8) is snapped into and remains static before clip wheel (6) starts coiling, cable is filled with the end of a thread crimping idler wheel It puts the pressure between (12) and is arranged to a normal value.When Nose Left or while moving horizontally to the right can drive cable (8) with It and moves horizontally to the left or to the right, since the front end of cable (8) is coiled on cable wheel, and cable wheel position is fixed, will not be to the left Or move horizontally to the right, the pressure that the front end of such cable (8) generates the end of a thread crimping roller devices (12) can occur or it is big or Small variation, the pressure of this variation can be passed two springs (18), spring caused to generate deformation due to the change of pressure. Be each provided with a microswitch (not shown) in the inside of two springs (18), spring because the variation of pressure deform upon when Microswitch can be triggered, and trigger signal is sent to control system, the triggering that control system receives microswitch will be automatic Mode is avoided in judgement, for example, when control system judges that the pressure between cable (8) and the end of a thread crimping roller devices (12) is excessive, When being more than the threshold value of setting, control system generates alarm exception, and controls the end of a thread crimping roller devices (12) in the horizontal direction On moved along the direction far from cable (8), until in pressure recovery to normal range (NR), and abnormal disappearance of alarming.Work as control System judges that the pressure between cable (8) and the end of a thread crimping roller devices (12) is too small, that is, when being less than the threshold value of setting, control system System generates alarm exception, and the end of a thread crimping roller devices (12) is controlled to be moved in the horizontal direction along close to the direction of cable (8) It is dynamic, until in pressure recovery to normal range (NR), and abnormal disappearance of alarming.If in preset certain time length, alarm is abnormal It does not disappear, the pressure between cable (8) and the end of a thread crimping roller devices (12) is not still within preset normal range (NR), then Control system is alarmed by alert notice, such as by acoustic-optic alarm, and can automatically control cable machine according to setting value It is stopped, it is intensification with accident prevention.

Correspondingly, the utility model embodiment, which additionally provides, prevents scratching method in a kind of automatic Arrange-line System, in this method, Two snap switches (18) trigger the microswitch set in snap switch (18) due to pressure change, and microswitch is to control System sends trigger signal；Control system automatic decision crimping roller devices (12) avoid mode, and it is different to generate alarm；When default Exception of how alarming in long does not disappear, then control system is by alert notice, and cable machine stopping can be automatically controlled according to setting value Work.

Through this embodiment, when the pressure between cable (8) and the end of a thread crimping roller devices (12) is excessive, anti-scratch sets The end of a thread crimping roller devices (12) meeting automatic horizontal in standby moves to the left or to the right, avoids the end of a thread crimping roller devices (12) Position offset and damage, while ensure the quality of cable product.

Embodiment 11：

Another embodiment according to the present utility model, the utility model provide close winding displacement in a kind of automatic Arrange-line System Device and method.As shown in figure 11, the close strand winding apparatus includes the end of a thread crimping roller devices (12).Cable coiling process In, either manually or automated manner, all easily occur that cable is loose in winding process and cable tension and entanglement is presented The phenomenon that lamination.The utility model embodiment provides a kind of close strand winding apparatus, the end of a thread which includes Crimping roller devices (12) can be such that the Boulez of outlet is controlled according to certain elastic range, and it is loose to efficiently solve cable Or caused by cable tension the problem of cable entanglement lamination.

Figure 11 is illustrated that the end of a thread crimping roller devices that close strand winding apparatus includes in the utility model embodiment (12) partial structurtes enlarged diagram.In the present embodiment, the crimping head of the end of a thread crimping roller devices (12) is using bearing, compacting Line outlet cable is closely arranged by horizontal direction, moreover it is possible to reduce the frictional force generated in its motion process.The end of a thread crimping idler wheel fills The crimping head for putting (12) be one during winding displacement moves horizontally can angularly offset activity mechanism, the meeting when crimping tension It is released stress far from cable (8), when pressure is too small, pressure can be increased close to cable (8), that is, spring back crimping.

When it is implemented, can in the end of a thread crimping roller devices (12) built-in angular sensor (not shown), the angle Sensor can measure possible cable bulge position and line footpath variation.In winding displacement the end of a thread crimping roller devices (12) on the move With remain static non-winding displacement when the end of a thread crimping roller devices (12) compared with, a small angle, the angle can be generated It is referred to as the angle of the end of a thread crimping roller devices (12), size can be sensed by the angular transducer built in it.According to reality The description of example ten is applied, pressure can be generated between cable (8) and the crimping head of the end of a thread crimping roller devices (12), when pressure is more than one Easily cable is allowed to be overlapped during definite value, and then influence winding displacement quality, while pressure also results in the end of a thread crimping roller devices (12) Angle changes.The angular transducer moment is sensed the end of a thread crimping roller devices (12) and is generated due to the pressure of cable (8) Angle change, adjust automatically automatic winding displacement head (1) is quick mobile to the left or to the right when angle change reaches preset value, avoids Around line overlap.For example, the angle change allowed band of the end of a thread crimping roller devices (12) is pre-set, when angular transducer monitors When leading to its angle change beyond allowed band since the pressure of cable (8) is excessive to the end of a thread crimping roller devices (12), angle Trigger signal can be sent to control system by spending sensor, and control system adjust automatically automatic winding displacement head (1) quickly moves to release Bleed off pressure power so that in the angles return to normal allowed band of the end of a thread crimping roller devices (12), to avoid around line overlap.Such as Fruit angular deviation of the end of a thread crimping roller devices (12) in preset duration is not revert in normal allowed band, then is controlled System is alarmed by alert notice, such as by acoustic-optic alarm, and cable machine stopping can be automatically controlled according to setting value Work, it is intensification with accident prevention.

Correspondingly, the utility model embodiment additionally provides close wire arranging method in a kind of automatic winding displacement, in this method, line The built-in angular transducer moment senses the angle change of the end of a thread crimping roller devices (12) in head crimping roller devices (12), when When angle change is more than the variation range allowed, angular transducer can send trigger signal to control system, and control system is automatic It is quick mobile to the left or to the right to adjust automatic winding displacement head (1), to avoid around line overlap.If the end of a thread pressure in preset duration The angular deviation of line roller devices (12) is not revert in normal allowed band, then control system is by alert notice, and can root Cable machine is automatically controlled according to setting value to be stopped, it is intensification with accident prevention.

Through this embodiment, the end of a thread crimping roller devices (12) which includes can make the cloth of outlet Row are controlled according to certain elastic range, efficiently solve that cable is loose or cable tension caused by cable entanglement lamination The problem of.

Embodiment 12：

Another embodiment according to the present utility model, the utility model provide the machinery limit in a kind of automatic Arrange-line System Position device and mechanical position limitation method.In automatic Arrange-line System, since cable must be coiled in cable axle, winding displacement head It is moved left and right back and forth in effective coiling region that must be in cable wheel, therefore how to automatically control winding displacement head deflecting and turn one's head disk Around being one of key technology in automatic Arrange-line System.The mechanical stop limiter and machinery that the utility model embodiment provides Limit method can effectively solve the problem that the automatic deflecting in effective coiling region of cable wheel of automatic winding displacement head is later coiled, and realize high Imitate winding displacement.

Mechanical stop limiter provided by the utility model, applied in automatic Arrange-line System, the automatic Arrange-line System packet Include automatic winding displacement head (1) and controller, the controller control automatic winding displacement head (1) move left and right in the horizontal direction with And move up and down in vertical direction, automatic coiling is carried out to cable (8), the mechanical stop limiter (5) is positioned at automatic winding displacement The front end of the side wall of head (1) ontology；The mechanical stop limiter (5) includes mechanical limit switch, when the mechanical position limitation is opened When pass detects impact pressure and continues the first scheduled duration, testing result is fed back to controller, the controller control is certainly Dynamic winding displacement head (1) later commutates.

Figure 12 is the partial structurtes enlarged diagram of the utility model mechanical stop limiter.In fig. 12, mechanical position limitation fills It puts (5) and includes two mechanical limit switches, mechanical limit switch is installed on the side wall of automatic winding displacement head (1), up and down respectively There are one.Two mechanical limit switches slightly protrude from two clip wheels (6) outward, to the physics of entire head when preventing movement interference Damage.

Two mechanical limit switches are designed using stainless steel ball column type, prevent the humidity brought in the preceding road temperature reduction technology of cable The rustization that mechanical stop limiter material works is influenced with water dew.Preferably, two mechanical limit switch surfaces are smooth, when It, which is touched with cable wheel side wall when (10) are hit, can reduce friction, prevent physical damage.

As shown in figure 3, with the rotation of cable wheel, automatic winding displacement head (1) level is moved to the left, and is realized to the automatic of cable Coiling, when automatic winding displacement head (1) is moved horizontally to the Far Left of cable wheel and close cable wheel side wall (10), cable wheel side wall (10) Pressure is formed to two mechanical limit switches of mechanical stop limiter (5).The built-in microswitch in two mechanical limit switches, After impact pressure reaches preset first duration, microswitch sends trigger signal to control system, and control system is certainly Dynamic control automatic winding displacement head (1) is later commutated.

If in preset second duration, control system detects cable wheel side wall (10) to mechanical stop limiter (5) The pressure that two mechanical limit switches are formed is there is no disappearing, then control system is filled by alert notice, such as by sound-light alarm It puts and alarms, and can cable machine be automatically controlled according to setting value and be stopped, it is intensification with accident prevention.

Correspondingly, the utility model embodiment additionally provides mechanical position limitation method, this method in a kind of automatic Arrange-line System In, whether the mechanical limit switch detection impact pressure in mechanical stop limiter (5) continues and more than the first scheduled duration, if It is that mechanical limit switch feeds back testing result to the controller of automatic Arrange-line System；The controller controls automatic winding displacement head (1) it later commutates；Wherein, the automatic Arrange-line System includes automatic winding displacement head (1) and controller, and the controller control is certainly Dynamic winding displacement head (1) is moved left and right and is moved up and down in vertical direction in the horizontal direction, and inventory is carried out to cable (8) Around.

In preferred embodiment, the built-in microswitch in two mechanical limit switches of mechanical stop limiter (5) works as cable The impact pressure that wheel side wall (10) forms two mechanical limit switches of mechanical stop limiter (5) reaches one preset first After duration, microswitch sends trigger signal to control system, and control system automatically controls automatic winding displacement head (1) and later changes To.If in preset second duration, to the pressure that two mechanical limit switches are formed there is no disappearing, then control system will Alert notice, and can cable machine be automatically controlled according to setting value and be stopped, it is intensification with accident prevention.

Through this embodiment, the built-in microswitch in two mechanical limit switches of mechanical stop limiter (5), passes through inspection The impact pressure that cable wheel side wall (10) forms two mechanical limit switches is surveyed, can effectively solve the problem that automatic winding displacement head in cable wheel Effective coiling region in automatic deflecting later coil, realize efficient winding displacement effect.

Embodiment 13：

Since cable wheel Sidewall Height is limited, the length of cable that each cable wheel can coil be it is conditional, this With regard to needing accurately to measure the length for having coiled cable during automatic winding displacement, manually or automatically cut in the length for reaching setting Disconnected cable and stop disc are around in order to avoid cable overflows cable wheel.In addition, it is generated when detecting certain section of cable during automatic winding displacement During bulge, need accurately to know the position for the cable for generating bulge, metering is needed to coil the length of cable at this time, for standard Determine position bulge position.Therefore, the length for having coiled cable how is measured during automatic winding displacement, to cable is avoided to overflow cable Wheel, accurate positionin bulge position are most important.

In consideration of it, the embodiment of the utility model provides a kind of metering equipment and cable metering method, it is automatic to solve The problem of how accurately being measured to cable during winding displacement overflows cable wheel to avoid cable and cable can be accurately positioned The position of bulge occurs.

Figure 13-14 is the partial structurtes enlarged diagram of the utility model metering equipment.Metering equipment packet in the present embodiment Measurement wheel (13), rear end cable limiting device (14) and contact roller (15) are included, they use wheeled construction.Rear end cable limiting Device (14) includes vertically arranged two limiters, it is preferable that circle of described two limiters for the stainless steel of smooth-sided compression candles Column wheel can be rotated around fixing axle.Two vertically arranged limiters can swing to avoid cable (8) so that cable (8) Always the groove in measurement wheel (13) is passed through, will not swing because of cable (8) and be detached from the groove in measurement wheel (13), from And avoid build-out metering inaccurate.

The surface of measurement wheel (13) is rubber, can increase the frictional force of cable (8) and measurement wheel (13) surface, prevent from measuring It takes turns (13) to skid, influences the accuracy of metering.

The contact roller (15) being horizontally mounted is installed in the top of measurement wheel (13), and contact roller (15) is preferably by stainless steel Material is made, and surface is smooth.Contact roller (15) compresses downwards cable (8), and cable (8) is made to be contacted with measurement wheel (13).It can adjust The downward pressure size of contact roller (15) is saved, while ensureing that cable (8) is contacted with measurement wheel (13), it is ensured that pressure will not be too Greatly, cable (8) is avoided by crushing.

It is associated with measurement wheel (13) in being internally provided with close to switch for measurement wheel (13), for measurement wheel (13) rotating cycle, when measurement wheel (13) rotates a circle, will there are one or multiple output of pulse signal, be then multiplied by certain Coefficient (multiplying power), it is possible to calculate measurement wheel (13) and rotate a circle the length of passed through cable, then further according to measurement The number of turns of wheel (13) rotation can real time measure coiled the length of cable.It equally, can also be according to the output of pulse signal Number come determine measurement wheel (13) rotation the number of turns, the length for the passed through cable that then rotates a circle in conjunction with measurement wheel (13) Degree, carrys out the length that real time measure has coiled cable.

Correspondingly, the utility model embodiment additionally provides a kind of cable metering method, applied to cable automatic winding displacement system In system.In this method, switch is positioned proximate in the inside of measurement wheel (13) and rotates a circle what is passed through to calculate measurement wheel (13) The length of cable, in the top of measurement wheel (13), the horizontal contact roller (15) of installation makes cable (8) closely be connect with measurement wheel (13) It touches, rear end cable limiting device (14) is installed in the rear end of measurement wheel (13) to prevent cable (8) offset, be detached from measurement wheel (13)。

Through this embodiment, in the lower end of longitudinal axis (2) installation measurement wheel (13), the length to having coiled cable can be realized Degree carries out accurate measurement, while by installing rear end cable limiting device (14), can be detached from measurement wheel (13) to avoid cable Groove, ensure that measurement wheel (13) can correctly measure build-out.

Embodiment 14：

In automatic Arrange-line System, need to clamp cable using clamping device on automatic winding displacement head and cable is driven to transport It is dynamic, when the line footpath of cable changes, in order to realize the held tight of cable, cable is avoided to arrange too closely or excessively loose It dredges, generally require to replace winding displacement head or dismantles winding displacement head to replace clamping device, it is troublesome in poeration in this way, it causes to produce Inefficiency, and due to installation, dismounting repeatedly, can also increase the abrasion of component or even can directly be damaged in misoperation Bad component.

For the problem, the utility model embodiment provides a kind of line footpath self-reacting device and adaptive approach, application In automatic Arrange-line System, which adapts to the cable of different size automatically in a certain range, without replacing head, without Clamping device is dismantled, production efficiency can be improved, while avoids the too closely or excessively loose thin of cable row.

Figure 15 is the structure diagram of the utility model line footpath self-reacting device.In the present embodiment, line footpath self-reacting device Including two clip wheels (6), opened up on the wheel body of clip wheel (6) it is fluted, the grooves of two clip wheels (6) formed one it is approximate circle Hollow space can accommodate cable and pass through, while play the role of clamping cable.Two clip wheels (6) are in a certain range Can be up and down, to block the cable of different size, in this way without cable machine head is needed to change, replaced without dismounting winding displacement head Clamping wheel.

Two clip wheels (6) are installed on the side wall of automatic winding displacement head (1), it is each up and down there are one, the rotation of each clip wheel Component where shaft is installed in automatic winding displacement head (1), respectively with automatic winding displacement head (1) there are one binding site, two The angle of the wheel axle center of a clip wheel (6) and the line of respective binding site is known as the angle of clip wheel (6).

When clip wheel (6) blocks cable (8), the diameter of cable (8) can be measured, it specifically, can be according to two folders Wheel (6) angle that is formed when blocking cable (8) is converted into the diameter of cable (8).The built-in angular sensor in clip wheel (6) (not shown) can perceive the line footpath of cable in disk line process, so that system automatically controls automatic winding displacement head (1) in water Square it is adjusted up the size of value for needing to the left or to move right.For example, compared with normal line footpath, when having replaced line footpath During smaller cable, the angular transducer of clip wheel (6) has perceived the line footpath size of cable, compared with last normal line footpath, Line footpath becomes smaller, at this time automatic winding displacement head (1) in the horizontal direction to the left or the value that moves right be adjusted to one compared with Small value, i.e. automatic winding displacement head (1) are horizontal to the left or the speed that moves right has become smaller (in the invariable feelings of cable wheel speed Under condition), what can be arranged in this way to avoid cable is too closely or excessively loose thin.Conversely, when the cable for having replaced line footpath bigger, by It is invariable in the cable wheel speed of coiling cable, compared with coiling the cable of normal specifications, automatic winding displacement head (1) is needed at this time Horizontal more quickly to the left or to move right, then automatic winding displacement head (1) is in the horizontal direction to the left or the value that moves right A larger value is adjusted to, it is too closely or excessively loose thin cable to be avoided to arrange, ensure the quality of winding displacement.

According to the size of common cable gauge, the permission variation range of the angle of clip wheel (6) can be pre-set, that is, set The minimum angle put the maximum angle of permission and allowed.Angular transducer can sense clip wheel and block the folder opened during cable (8) Angle size, if the larger gap caused between clip wheel (6) of the line footpath of cable (8) crosses kilocalorie and does not live cable, the folder of clip wheel (6) at this time Angle, which can exceed, allows variation range, i.e. angle is more than the maximum angle value allowed；Or the line footpath of cable too small causes between clip wheel Gap it is too small, at this time the angle of clip wheel (6) also can exceed allow variation range, i.e., angle be less than allow minimum angle value, In this case, angular transducer can sense exception, system be notified to generate alarm signal immediately.

According to the other side of the utility model embodiment, a kind of line footpath adaptive approach is additionally provided, applied to certainly In dynamic Cable Assembly system.In the method, built-in angular sensor carrys out the line footpath size of sense cable (8) in clip wheel (6) so that System automatically controls automatic winding displacement head (1) and adjusts the size of value for needing to the left or to move right in the horizontal direction, keeps away Exempt from the too closely or excessively loose thin of cable row.Meanwhile two clip wheels (6) in a certain range can be up and down, to block not In this way without cable machine head is needed to change, clamping wheel is replaced without dismounting winding displacement head for the cable of same specification, improves generation effect Rate.When the line footpath that angular transducer senses cable is excessive or too small, beyond the normal specifications range of permission, then it is notified that and is System generates alarm signal, avoids production accident.

Through this embodiment, without cable machine head is needed to change, clamping device is replaced without dismounting winding displacement head, can be kept away The too closely or excessively pine for exempting from cable row is dredged, and improves production efficiency, reduce due to repeatedly installation, portion caused by dismounting Part is worn, the service life of elongate member.

Embodiment 15：

Before automatic winding displacement starts, need before automatic winding displacement head (1) is initially positioned at effective disk line region of cable wheel The suitable position in side, if head initial alignment is inaccurate, can influence system to rack position in new building metering, bulge position, disk It puts, effective coverage perceives quality managements and the identification of the multinomial content of output control and the records such as identification, production information in disk.Cause This, if a kind of function of accurate initial alignment can be provided in automatic Arrange-line System, to ensureing product quality, accurately identifying and remember It is great to record management of product informative.

As shown in figure 4, the utility model embodiment provides a kind of head inceptive positioning device and initial alignment method, it should For in automatic Arrange-line System.As shown in figure 16, the head inceptive positioning device (11) is including reflection infrared sensor (20), reflection infrared sensor (20) is more sensitive to the feedback of the object of different colours, for example, when detection object is black Feedback with detection log color feedback have notable difference.Before automatic winding displacement control system brings into operation, needing will be automatic Winding displacement head (1) initial alignment in place, at this time control automatic winding displacement head (1) longitudinal axis (2) drive down toward Upper and lower movement, when automatic winding displacement head (1) is moved down into the red laser of head inceptive positioning device (11) front end emission When being irradiated at the peak of cable wheel shaft, what reflection infrared sensor (20) detected is the anti-of the log color of cable wheel at this time Feedback then triggers system control automatic winding displacement head (1) and stops declining, completes the initial alignment of automatic winding displacement head (1).

When starting automatic winding displacement, Cable Assembly system uses the cable on cable wheel in reflection infrared sensor (20) detection plate Whether in first lap state is started, as shown in figs. 16-17, the cable on cable wheel is in first lap and starts state at this time.Specifically Ground, when starting automatic winding displacement, what reflection infrared sensor (20) detected is the feedback of the log color of cable wheel, works as machinery Limiting device (5) touches when starting later to coil after cable wheel side wall (10), and what reflection infrared sensor (20) detected is The feedback of the black color of cable (8), then Cable Assembly system judgement have started the coiling of the second circle cable.In this way, Cable Assembly system It can identify the position of first lap, the i.e. starting position of first lap cable and end position, wherein end position is mechanical position limitation Device (5) first lap reeler around when the position be rebuffed later.

Behind identification first lap position, Cable Assembly system is to metering, bulge record, dishful detection, frame position information, effective The parameters such as region, production information, exception information press starting point state initialization, and start by process recording.

Correspondingly, the utility model embodiment additionally provides a kind of head initial alignment method, applied to automatic winding displacement system In system.In this method, the initial alignment of automatic winding displacement head (1) is realized using reflection infrared sensor, while realizes inspection Survey whether cable in disk in first lap starts state, so that it is determined that the position of first lap.Behind identification first lap position, winding displacement System presses the parameters such as metering, bulge record, dishful detection, frame position information, effective coverage, production information, exception information Starting point state initialization, and start by process recording.

According to the present embodiment, by head built-in reflective formula infrared sensor realize automatic winding displacement head (1) Initial alignment and cable first lap start the detection of state, so as to fulfill Cable Assembly system to each information parameter as rise dotted state at the beginning of The operation of beginningization and record ensure that Cable Assembly system accurately identifying and recording to quality management and the multinomial content of output control.

Embodiment 16：

In industrial production, the cable wheel for coiling cable is mostly wooden I-shaped cable wheel, and size can be coiled, be removed Fortune, sale such as use at the limitation of sequence of operations flow, and the length of the cable coiled that can be accommodated is also conditional. In automatic Arrange-line System, it is cable production process to stop winding displacement in time when reeler has been expired around cable wheel but not yet overflows cable wheel In an important link, due to the beginning of winding displacement, terminate to be automatically controlled by Cable Assembly system, without excessive manual intervention, Therefore, Cable Assembly system must have automatic decision winding displacement whether the function of dishful, winding displacement can be stopped in time in dishful, avoid sending out Raw dishful spillover, so as to ensure the quality of product, equally, system expires disk the judgement of position, can influence system to current Disk terminates, disk expires in metering, disk effective coverage in shelf position, disk and perceives quality managements and the yield pipes such as identification, production information Manage identification and the record of multinomial content.

The embodiment of the utility model provides a kind of dishful detection device and dishful detection method, applied to automatic winding displacement In system.Dishful detection device include judge identification device and control device, judge identification device can by software identify and firmly Part knows method for distinguishing to judge reeler around whether dishful having occurred, and control device can be controlled in cable dishful but when not yet overflowing Cable machine stop winding displacement either giving warning in advance artificial treatment removable disk or triggering alarm device send out dishful overflow alarm.

Specifically, by software identification method, to determine whether when dishful occurs, system is according to the size of cable wheel specification The cable rice number coiled required for configuration, system start recording in the case where being sensed with starting point before preset cable rice number is reached, are sentenced Disconnected identification device judges dishful will occur, and then early warning is sent out in advance by control device, by artificial treatment removable disk.Work as judgement When identification device has judged that cable has reached preset cable rice number generation dishful, stopped in time by control device control Cable Assembly system Only winding displacement.

By hardware identification solution to determine whether when dishful occurs, prolonged normally during automatic winding displacement, System is touched cable wheel side wall (Pan Bi) commutation in mechanical stop limiter (5) and is turned one's head under mechanism, can automatic identification, the normal winding displacement of memory When head commutation later generation area.If it is determined that identification device detects that winding displacement head has been moved to what head commutation was turned one's head Generation area, but the mechanical limit switch of mechanical stop limiter (5) does not touch cable wheel side wall (Pan Bi), at this time system root According to the generation area that the head commutation of identification, memory is turned one's head, the commutation of winding displacement head can also be controlled to turn one's head.

When judging that identification device detects that winding displacement head has been moved to the generation area of head commutation later, but do not examine It measures mechanical stop limiter (5) and touches cable wheel side wall, that is, there is no the mechanical limit switch of Crush trigger limiting device (5), then Judge that automatic decision is had dishful to overflow risk by identification device.Be consecutively detected winding displacement head have been moved to head commutation turn one's head Generation area but after no Crush trigger limit switch reaches preset number, judge that identification device is sentenced according to probabilistic algorithm Break dishful overflow risk it is larger, by control device triggering alarm device send out dishful overflow alarm.

As shown in figure 12, there are two the mechanical limit switches of mechanical stop limiter (5), above and below cable (8) There are one each, since two mechanical limit switches are above outlet horizontal position, i.e., the outer edge of two mechanical limit switches is equal It is prominent that in the outside of cable (8) therefore in the case of no Crush trigger limit switch, continuously commutation later reaches certain number Within will not actually occur dishful spillover.

In addition, three encoders can be set, come identify respectively rack move up, move down, rotate horizontally operation when Location information, and operation area range of the cable in disk can be calculated, moved being repeatedly consecutively detected winding displacement head To head commutation generation area later but during without Crush trigger limit switch, fortune of the cable in disk at this time can be calculated The variance of row regional extent, when variance be more than scheduled threshold value, be greater than 2 σ, then show operation area model of the cable in disk It encloses and larger fluctuation has occurred, judge that identification device judges that will have maximum probability dishful occur overflows risk at this time, then by controlling Device triggering alarm device processed sends out dishful and overflows alarm.

Embodiment according to the present utility model, the utility model additionally provides a kind of dishful detection method, applied to automatic In Cable Assembly system.This method judges reeler around whether dishful having occurred by the method for software identification and hardware identification, It, can be according to preset cable rice number, to judge to occur by software identification method to determine whether when dishful occurs Then dishful sends out early warning in advance by control device, by artificial treatment removable disk, and judging that cable reached preset cable When dishful occurs for rice number, winding displacement is stopped by control device control Cable Assembly system in time.

It, to determine whether when dishful occurs, can have been moved by hardware identification solution by being consecutively detected winding displacement head Whether Crush trigger limit switch is to determine whether there are dishful risk when moving the generation area of head commutation later, and can be with Judge to be by the variance of operation area range of the cable in disk when calculating the non-Crush trigger limit switch of continuous several times The no dishful there are greater probability overflows risk.

Through this embodiment, Cable Assembly system have automatic decision winding displacement whether the function of dishful, can in time stop in dishful Only winding displacement avoids that dishful spillover occurs, so as to ensure the quality of product, meanwhile, contribute to system to quality management and production The multinomial contents such as buret reason accurately identify and record.

Embodiment 17：

During automatic winding displacement, when cable machine breaks down, need promptly to be switched to manual mode continuation winding displacement life Production, needs the cable quick release of the gripping apparatus grips in automatic winding displacement head to get off, at this time to improve production efficiency.Cause This, it is vital that a kind of function that can fast and easily discharge cable is provided in automatic Arrange-line System.

The utility model embodiment provides a kind of device and method of quick release cable, can be as needed automatic Cable is fast and easily discharged during winding displacement, improves production efficiency, ensures the quality of production.

Figure 18 is the structure diagram of the utility model cable quick release device.Cable quick release device is installed in The lower end of longitudinal axis (2) uses the structure of opening bearing.Cable quick release device is including fuselage rotating mechanism (19) and soon Quick-release laying mechanism, fuselage rotating mechanism (19) can be revolved under the automatically controlling of system or under the manual operations of worker Turn.The cable slots passed through for cable (8) are provided at the intermediate position of fuselage rotating mechanism (19), the lower end of cable slots is in U Type hatch frame facilitates cable to be rapidly separated and quick screens.

As shown in figure 13, cable quick release device includes quick release mechanism, when needing to discharge cable (8), quickly Relieving mechanism can improve the position of contact roller (15) so that cable (8) can be between contact roller (15) and measurement wheel (13) It is rapidly separated out.When needing that cable (8) is caught in the cable slots progress normal disk line of fuselage rotating mechanism (19) again, cable The quick release mechanism of line quick release device can reduce the position of contact roller (15) so that cable (8) can be with measurement wheel (13) it is in close contact, metering operation is carried out convenient for measurement wheel (13).

The utility model embodiment additionally provides a kind of method of quick release cable, applied in automatic Arrange-line System. In the method, when needing quick release cable, main body turning rotating mechanism (19) first makes its U-shaped opening be in level The position in direction, then quick release mechanism raising contact roller (15) so that cable (8) is detached from measurement wheel (13), so as to real Cable quick release is showed.

Embodiment according to the present utility model can pass through the rotation of fuselage rotating mechanism (19) and quick release mechanism pair The promotion of the position of contact roller (15), realizes and cable is fast and easily discharged during automatic winding displacement, improves production efficiency, protects Demonstrate,prove the quality of production.

Embodiment 18：

In automatic Arrange-line System, in some cases, all moving components may exceed preset motion range, production Raw unexpected displacement, causes movement position to deviate.It by taking automatic winding displacement head (1) as an example, is mounted on longitudinal axis (2), indulges To axis (2) suspension on the lateral shaft (3) of portal frame, longitudinal axis (2) moves left and right to drive certainly along lateral shaft (3) Dynamic winding displacement head (1) is mobile to the left or to the right, since automatic winding displacement head (1) must operate in the coiling region of cable wheel, because This needs to restrict the moving range of longitudinal axis (2), and the outside of cable wheel is wound into avoid cable, causes production thing Therefore influence production efficiency.

A kind of mobile spacing equipment and limit method are present embodiments provided, applied in automatic Arrange-line System.Figure 19-22 It is the structure diagram of the utility model movement limiting device.Mobile limiting device includes software limit setting device and hardware limit Position device (21), is respectively adopted the unintended over range position of software limit and hardware limit two ways to all moving components Shift-in row control.

When carrying out mobile limiting using software limit mode, can be configured according to field application situation by software, For example, installing software in automatic winding displacement control system by software limit setting device, then software is configured, for example sets The allowed band that the permission winding displacement range, head that winding displacement head moves left and right move up and down, longitudinal axis (2) are put in lateral shaft (3) On permission moving range etc..

In some cases, the parameter that software limit setting device is set the machine of delaying, restart etc. due to may result in Software limit mode fails, and operation automatic Arrange-line System may result in moving component and be made beyond expected moving range at this time Into the physical damage of component, for example when failing to the limiting of longitudinal axis (2), longitudinal axis (2) can drive automatic winding displacement head (1) To cable wheel sidewall direction overrun, cause the pressure of automatic winding displacement head and cable wheel side wall excessive and damage winding displacement head.

The failure of software limit in order to prevent, the embodiment of the utility model can also be moved using hardware limit mode Dynamic limiting when using hardware limit mode, can set hardware limit device (21), and in hardware in some critical movements points The inside setting microswitch of limiting device (21)/carry out loading spacing alarm control close to switch.Specifically, work as moving component Due to software limit mode fails and it is mobile touch hardware limit device (21) when, hardware limit device (21) can be caused to squeeze Pressure, pressure can trigger microswitch built-in in hardware limit device (21)/close switch, so as to trigger controller control alarm Device generates load spacing alarm.

When the hardware limit device (21) in Cable Assembly system is squeezed and continues a preset duration, system is in addition to production Except raw load spacing alarm, can also cable machine be automatically controlled according to setting value and be stopped, it is intensification with accident prevention.

According to the one side of the utility model embodiment, the present embodiment additionally provides a kind of mobile limit method, application In automatic Arrange-line System.In this method, software limit and hardware limit two ways is respectively adopted to all moving components Unintended over range displacement is controlled.When software limit mode fails, hardware limit mode may be used and moved Limiting, in hardware limit mode, in some critical movements points setting hardware limit device (21), and in hardware limit device (21) inside setting microswitch/carry out loading spacing alarm control close to switch.When hardware limit device (21) is by crowded When pressing and continuing a preset duration, system can generate load spacing alarm, while can also be automatically controlled according to setting value Cable machine is stopped, intensification with accident prevention.

Through this embodiment, using software limit and hardware limit two ways to the unintended super of all moving components Range displacement is controlled, and the protection of dual anti-failure can be formed to moving component, and the service life of elongate member avoids giving birth to Production accident improves production efficiency.

The foregoing is merely the embodiments of the utility model, and it does not limit the scope of the patent of the present invention, all It is equivalent structure or equivalent flow shift made based on the specification and figures of the utility model, directly or indirectly uses In other related technical areas, it is equally included in the patent within the scope of the utility model.

Claims

1. a kind of mechanical stop limiter, applied in automatic Arrange-line System, it is characterised in that：

The automatic Arrange-line System includes automatic winding displacement head (1) and controller, the controller control automatic winding displacement head (1) It moves left and right and moves up and down in vertical direction in the horizontal direction, automatic coiling, the machinery limit are carried out to cable (8) Position device (5) is positioned at the front end of the side wall of automatic winding displacement head (1) ontology；The mechanical stop limiter (5) is including mechanical position limitation Switch when the mechanical limit switch detects impact pressure and continues the first scheduled duration, feeds back to controller and detects As a result, the controller control automatic winding displacement head (1) is later commutated.

2. mechanical stop limiter according to claim 1, it is characterised in that：

Built-in microswitch in the mechanical limit switch.

3. mechanical stop limiter according to claim 1, it is characterised in that：

The quantity of the mechanical limit switch is two, is protruded during winding displacement moves horizontally in distribution up and down, installation site In the horizontal size of entire automatic winding displacement head (1), to the physical damage of entire head when preventing movement interference.

4. mechanical stop limiter according to claim 1, it is characterised in that：

The mechanical limit switch is designed using stainless steel ball column type, prevents wet environment from causing to become rusty to the mechanical limit switch Change；The mechanical limit switch surface uses smooth treatment, to reduce frictional force when being collided with cable Pan Bi.

5. mechanical stop limiter according to claim 1, it is characterised in that：

When the impact pressure continues the second scheduled duration, system is stopped automatically by alert notice or according to advance setting Only work, it is intensification with accident prevention.