CN109775459A - A kind of dishful detection device and dishful detection method - Google Patents

A kind of dishful detection device and dishful detection method Download PDF

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Publication number
CN109775459A
CN109775459A CN201711097478.0A CN201711097478A CN109775459A CN 109775459 A CN109775459 A CN 109775459A CN 201711097478 A CN201711097478 A CN 201711097478A CN 109775459 A CN109775459 A CN 109775459A
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China
Prior art keywords
cable
dishful
winding displacement
head
automatic
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CN201711097478.0A
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CN109775459B (en
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万能
刘斐斓
刘诗华
耿立宁
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Suzhou Lingxi Internet Of Things Technology Co Ltd
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Suzhou Lingxi Internet Of Things Technology Co Ltd
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Abstract

The present invention relates to a kind of dishful detection device and dishful detection methods, applied in automatic Arrange-line System, the dishful detection device includes judging identification device and control device, it is described to judge identification device and judge by the method for software identification and/or hardware identification that judging result around whether dishful having occurred, and is supplied to the control device by reeler；The control device receives the judging result and executed according to judging result control as follows: control cable machine stops winding displacement when overflowing in cable dishful but not yet, and the artificial treatment that perhaps gives warning in advance removable disk or triggering alarm device issue dishful and overflow alarm.Wherein, the automatic Arrange-line System includes automatic winding displacement head (1) and controller, controller control automatic winding displacement head (1) moves left and right in the horizontal direction and moves up and down in vertical direction, carries out automatic coiling to cable (8).

Description

A kind of dishful detection device and dishful detection method
Technical field
The invention belongs to cable fabrication technical field more particularly to a kind of dishful detection device and dishful detection methods.
Background technique
In industrial production, the cable wheel for coiling cable is mostly wooden I-shaped cable wheel, and size will receive coiling, remove Fortune, sale such as use at the limitation of sequence of operations process, and the length for the cable coiled that can be accommodated is also conditional. In automatic Arrange-line System, stopping winding displacement in time when reeler has been expired around cable wheel but not yet overflows cable wheel is cable production process In an important link, due to the beginning of winding displacement, terminate to be automatically controlled by Cable Assembly system, without excessive manual intervention, Therefore, Cable Assembly system must have judge automatically winding displacement whether the function of dishful, winding displacement can be stopped in time in dishful, avoid sending out Raw dishful spillover, to guarantee the quality of product, equally, system expires the judgement of position to disk, will affect system to current Disk terminates, disk expires metering, shelf position in disk, quality managements and the yield pipe such as effective coverage perception identification, production information in disk Manage identification and the record of multinomial content.
Summary of the invention
The object of the present invention is to provide a kind of dishful detection device and dishful detection methods, so that Cable Assembly system has automatically Judge winding displacement whether the function of dishful, winding displacement can be stopped in time in dishful, avoid occur dishful spillover, to guarantee to produce The quality of product, meanwhile, facilitate system and the multinomial content such as quality management and output control is accurately identified and recorded.
To achieve the above object, the present invention provides a kind of dishful detection devices, are applied in automatic Arrange-line System, described Dishful detection device includes judging identification device and control device, and the judgement identification device is identified by software and/or hardware Method for distinguishing is known to judge that judging result around whether dishful having occurred, and is supplied to the control device by reeler；The control Device processed receives the judging result and executed according to judging result control as follows: control is arranged when overflowing in cable dishful but not yet Line machine stops winding displacement, and the artificial treatment that perhaps gives warning in advance removable disk or triggering alarm device issue dishful and overflow alarm.Wherein, The automatic Arrange-line System includes automatic winding displacement head (1) and controller, and controller control automatic winding displacement head (1) is in water It square moves left and right and moves up and down in vertical direction upwards, automatic coiling is carried out to cable (8).
According to another embodiment of the invention, when pass through software identification method to determine whether occur dishful when, system The cable rice number coiled required for being configured according to the size of cable wheel specification, system start recording in the case where being incuded with starting point, when reaching Before preset cable rice number, the judgement identification device judges that dishful will occur, and is then sent out in advance by the control device Early warning out, by artificial treatment removable disk.When the judgement identification device has judged that cable has reached preset cable rice number and occurs completely When disk, winding displacement is stopped by control device control Cable Assembly system in time.
According to another embodiment of the invention, when pass through hardware identification solution to determine whether occur dishful when, system Mechanical stop limiter (5) touch Pan Bi commutation turn one's head mechanism under, automatic identification, remember normal winding displacement when head commutation later Generation area.Judge that identification device detects that winding displacement head has been moved to the generation area of the head commutation later when described, But when not having the mechanical limit switch of Crush trigger limiting device (5), the judgement identification device will judge automatically dishful Overflow risk.Head commutation generation area later is had been moved to but without triggering machine being consecutively detected winding displacement head After tool limit switch reaches preset number, the judgement identification device according to probabilistic algorithm judge dishful overflow risk compared with Greatly, alarm is overflowed by control device triggering dishful.
According to another embodiment of the invention, three encoders are set, to identify that rack moves up, to moving down respectively Location information dynamic, when rotating horizontally operation calculates operation area range of the cable in disk according to this.
According to another embodiment of the invention, the head commutation is had been moved in the multiple winding displacement head that is consecutively detected Generation area later but when without Crush trigger limit switch, calculates the side of operation area range of the cable in disk at this time Difference, when variance is greater than scheduled threshold value, the judgement identification device judges that will have maximum probability dishful occur overflows risk, institute It states control device triggering alarm device and issues dishful spilling alarm.
The present invention also provides a kind of dishful detection methods, are applied in automatic Arrange-line System, in the method, dishful inspection Identification device is judged by the method for software identification and/or hardware identification in measurement equipment to judge reeler around whether having occurred Dishful, and judging result is supplied to the control device in dishful detection device；The control device receives the judging result And executed according to judging result control as follows: control cable machine stops winding displacement when overflowing in cable dishful but not yet, or in advance Early warning artificial treatment removable disk, or triggering alarm device issue dishful and overflow alarm；Wherein, the automatic Arrange-line System includes certainly Dynamic winding displacement head (1) and controller, controller control automatic winding displacement head (1) move left and right in the horizontal direction and It is moved up and down in vertical direction, automatic coiling is carried out to cable (8).
According to another embodiment of the invention, in this method, when pass through the software identification method to determine whether hair When raw dishful, the cable rice number that system is coiled required for being configured according to the size of cable wheel specification, system is opened in the case where being incuded with starting point Begin record, and before reaching preset cable rice number, the judgement identification device judges that dishful will occur, then by the control Device processed issues early warning in advance, by artificial treatment removable disk.When the judgement identification device has judged that cable has reached preset cable When dishful occurs for line rice number, winding displacement is stopped by control device control Cable Assembly system in time.
According to another embodiment of the invention, in this method, when pass through the hardware identification solution to determine whether hair When raw dishful, system is touched Pan Bi commutation in mechanical stop limiter (5) and is turned one's head under mechanism, automatic identification, when remembering normal winding displacement The generation area of head commutation later.When the judgement identification device detects that winding displacement head has been moved to the head and commutates back The generation area of head, but when there is no the mechanical limit switch of Crush trigger limiting device (5), the judgement identification device incite somebody to action oneself Dynamic judgement has dishful to overflow risk.Be consecutively detected winding displacement head have been moved to head commutation generation area later but But after reaching preset number without Crush trigger limit switch, the judgement identification device judges dishful according to probabilistic algorithm It is larger to overflow risk, alarm is overflowed by control device triggering dishful.
According to another embodiment of the invention, in this method, three encoders are set, to identify that rack is moved upwards respectively Location information when moving, move down, rotating horizontally operation, calculates operation area range of the cable in disk according to this.
According to another embodiment of the invention, it in this method, is consecutively detected winding displacement head repeatedly and has been moved to institute It states head commutation generation area later but when without Crush trigger limit switch, calculates Operational Zone of the cable in disk at this time The variance of domain range, when variance is greater than scheduled threshold value, the judgement identification device judges will have maximum probability dishful occur Risk is overflowed, the control device triggering alarm device issues dishful and overflows alarm.
The beneficial effects of the present invention are:
In the present invention Cable Assembly system have judge automatically winding displacement whether the function of dishful, can stop arranging in time in dishful Line avoids that dishful spillover occurs, thus guarantee the quality of product, meanwhile, facilitate system to quality management and yield pipe The multinomial contents such as reason are accurately identified and are recorded.
Detailed description of the invention
Fig. 1 is the schematic diagram of the control system of automatic winding displacement of the present invention；
Fig. 2 is the partial structural diagram of automatic winding displacement head of the present invention；
Fig. 3 is the winding displacement schematic diagram of automatic winding displacement head of the present invention in the running；
The partial structural diagram and the automatic winding displacement after commutation that Fig. 4 is the another embodiment of automatic winding displacement head of the present invention Schematic diagram；
Fig. 5 is the local structure top view of automatic winding displacement head of the present invention；
Fig. 6 is the partial structurtes front view of automatic winding displacement head of the present invention；
Fig. 7 is the schematic diagram of the meter-measuring device of automatic Arrange-line System of the present invention；
Fig. 8 is the panel construction schematic diagram of control cabinet of the present invention；
Fig. 9 is the structural schematic diagram of snap switch of the present invention；
Figure 10 is the anti-structural schematic diagram for scratching equipment of the present invention；
Figure 11 is the partial structurtes enlarged diagram of the end of a thread crimping roller devices of the present invention；
Figure 12 is the partial structurtes enlarged diagram of mechanical stop limiter of the present invention；
Figure 13-14 is the partial structurtes enlarged diagram of metering equipment of the present invention；
Figure 15 is the structural schematic diagram of line footpath self-reacting device of the present invention；
Schematic diagram when Figure 16-17 is start-up operation after head inceptive positioning device initial alignment of the present invention；
Figure 18 is the structural schematic diagram of cable quick release device of the present invention；
Figure 19-22 is the structural schematic diagram of the mobile spacing equipment of the present invention.
Description of symbols: (1)-automatic winding displacement head, (2)-longitudinal axis, (3)-lateral shaft, (4)-control cabinet, (5)-machine Tool limiting device, (6)-clip wheel, (7)-bulge detection device, (8)-cable, (9)-cable wheel shaft, (10)-cable wheel side wall, (11)- Head inceptive positioning device, (12)-the end of a thread crimping roller devices, (13)-measurement wheel, (14)-rear end cable limiting device, (15)-contact roller, (16)-display instrument, (17)-operation button, (18)-snap switch, (19)-fuselage rotating mechanism, (20)-are anti- Penetrate formula infrared sensor, (21)-hardware limit device.
Specific embodiment
Combined with specific embodiments below and attached drawing, the present invention is further explained.It should be understood that these embodiments are merely to illustrate The present invention rather than limit the scope of the invention, the technical characteristic described in various embodiments of the present invention, mutually not Other possible implementations of not yet detailed description in description of the invention can be obtained in the case where conflict with this in any combination Example.In addition, it should also be understood that, those skilled in the art can do various changes to the present invention after having read the content of the invention lectured Or modification, such equivalent forms equally fall within the application it is claimed within the scope of.
Embodiment one:
As shown in Figure 1, according to one embodiment of present invention, the control system packet of cable automatic winding displacement provided by the invention Include automatic winding displacement head (1), longitudinal axis (2), lateral shaft (3), control cabinet (4) and bracket.The lateral shaft (3) is fixedly mounted On the crossbeam of bracket, the upper end suspension of longitudinal axis (2) is mounted on the lateral shaft (3), and lower end is connected with a mechanical arm, machine At right angle, the front end of mechanical arm is equipped with automatic winding displacement head (1) for tool arm and longitudinal axis (2).
As shown in Fig. 2, Fig. 4 and Fig. 7, automatic winding displacement head (1) includes head body, the mechanical position limitation of installation on the body Device (5), clip wheel (6), bulge detection device (7), head inceptive positioning device (11), the end of a thread crimping roller devices (12).? The lower end of longitudinal axis (2) is also equipped with measurement wheel (13), rear end cable limiting device (14), contact roller (15).
As shown in Fig. 2, automatic winding displacement head (1) includes ontology, the side of ontology be equipped with mechanical stop limiter (5), Clip wheel (6) and bulge detection device (7).Mechanical stop limiter (5), clip wheel (6) and bulge detection device (7) are identical by shape Two components constitute, cable (8) is successively from two portions of bulge detection device (7), clip wheel (6) and mechanical stop limiter (5) Pass through among part, two components that wherein mechanical stop limiter (5), clip wheel (6) and bulge detection device (7) respectively include about Cable (8) is in be symmetrically installed up and down.
As shown in fig. 6, in a preferred embodiment, two component shapes that clip wheel (6) and bulge detection device (7) include It is identical, the driving wheel that can be pivoted is provided in the front end of each component, two feature bottoms pass through gear teeth meshing, and respectively It is fixed, and can be rotated around connector by the ontology of connector and automatic winding displacement head (1).Connector is not appointed in the present invention What is limited, and can be the rivet of no silk.
It is offered on the wheel body for two driving wheels on two components that clip wheel (6) and bulge detection device (7) include recessed Slot, when two driving wheels are opposite, the groove of two driving wheels forms an approximate circle hollow space, can accommodate cable and wear It crosses, while playing the role of clamping cable.
Two components that mechanical stop limiter (5) includes specifically can be implemented as two pressure sensors.As shown in figure 3, With the rotation of cable wheel, automatic winding displacement head (1) level is moved to the left, and is realized to the automatic coiling of cable, is worked as automatic line arranging machine When head (1) is moved horizontally to the Far Left of cable wheel and close cable wheel side wall (10), cable wheel side wall (10) is to mechanical stop limiter (5) Two pressure sensors formed pressure, after pressure sensor collects the pressure of cable wheel side wall (10), generate signal be transferred to Controller in control cabinet (4), controller control automatic winding displacement head (1) commutation moves horizontally to the right, in this way, automatic line arranging machine Head (1) just coils to the right cable since the Far Left of cable wheel.When automatic winding displacement head (1) is moved horizontally to the right cable wheel shaft (9) when middle position, the flip horizontal of 180 degree is made in controller control automatic winding displacement head (1) to the left, so that mechanical after overturning Right side wall of two pressure sensors of limiting device (5) towards cable wheel.
Fig. 4 shows the schematic diagram for carrying out winding displacement after automatic winding displacement head (1) flip horizontal to the right.When automatic winding displacement head (1) when being moved to the right side wall of cable wheel horizontally to the right, two pressure sensor shapes of the cable wheel right side wall to mechanical stop limiter (5) At pressure, after pressure sensor collects the pressure of cable wheel right side wall, generates signal and is transferred to the controller in control cabinet (4), Controller control automatic winding displacement head (1) commutation moves horizontally to the left, in this way, automatic winding displacement head (1) is just from the most right of cable wheel While starting to coil cable to the left.
When automatic winding displacement head (1) is moved horizontally to the middle position of cable wheel shaft (9) to the left, the automatic row of controller control Line head (1) makees to the right the flip horizontal of 180 degree so that overturning after mechanical stop limiter (5) two pressure sensor directions The left side wall of cable wheel continues automatic coiling cable to the left.
In this way, the automatic coiling to cable is realized in left and right horizontal commutation, the overturning by control automatic winding displacement head (1), Without moving left and right for cable wheel, until reaching scheduled reeler around length, the labor intensity of worker is not only reduced in this way, is saved Human-saving resource improves production efficiency, while solving the problems, such as that reeler can not be timely around commutation.
As shown in figure 8, being provided with display instrument (16) on the panel of the control cabinet (4) of automatic winding displacement control system of the invention With multiple operation buttons (17).The inside of control cabinet (4) includes multiple controller (not shown)s, controls longitudinal axis respectively (2) the moving left and right of horizontal direction, the moving up and down of vertical direction, the overturning commutation of automatic winding displacement head (1), bulge detection dress Set the sound-light alarm etc. of (7).The display instrument (16) of control cabinet (4) can show the parameters and of automatic winding displacement control system The state etc. of the cable of coiling, for example, the length of cable has been coiled, the diameter etc. of bulge cable.Multiple operation buttons (17) are used In before the start-up operation of automatic winding displacement control system, the starting, stopping, automatic winding displacement head of automatic Arrange-line System are manually controlled (1) initial alignment, automatic winding displacement head up and down, move left and right and overturn and commutate etc., while can also be to automatic winding displacement The parameters of system are configured, modify.For example, each operation button may be implemented to manually adjust automatic winding displacement head (1) move to left, move to right, moving up, moving down anticlockwise, right rotation, returns the functions such as origin, while can realize automatic winding displacement control The automatic starting of system.
Embodiment through the invention not only reduces the labor intensity of worker, saves human resources, improves production effect Rate, while solving the problems, such as that reeler can not be timely around commutation.
Embodiment two:
Such as Fig. 4, according to another embodiment of the present invention, it is initially fixed that the front end of automatic winding displacement head (1) is also equipped with head Position device (11) and the end of a thread crimping roller devices (12).
The inceptive positioning device (11) includes laser locator, and during automatic winding displacement, laser locator is sent out always Red laser out, in the rotation coiling process of cable wheel, the red laser that laser locator issues is radiated at cable wheel shaft always At highest point.Before automatic winding displacement control system brings into operation, need automatic winding displacement head (1) being initially positioned at suitable position Set, at this time control automatic winding displacement head (1) supreme and lower movement under the drive of longitudinal axis (2), when automatic winding displacement head (1) to The red laser of its laser locator sending is moved to when being irradiated at the highest point of cable wheel shaft, automatic winding displacement head (1) stops Only decline, completes the initial alignment of automatic winding displacement head (1).
One end of the end of a thread crimping roller devices (12) is protruded into ontology from the front end of automatic winding displacement head (1) ontology Portion is fixed by connector and ontology, and can be rotated by a small margin around connector, and the middle part of the end of a thread crimping roller devices (12) is in Curved shape, the U-shaped shape of the other end are provided with a rotatable driving wheel at U-shaped shaped opening, and driving wheel is tangent with cable, When cable wheel rotating disc advances around cable, cable is using described in its frictional force drive between the driving wheel at the U-shaped mouth Driving wheel rotation.
As shown in figure 3, due to reeler around when, the point of penetration of cable (8) and cable wheel shaft (9) has one between clip wheel (6) Fixed distance, when automatic winding displacement head (1) mobile and no progress 180 degree is horizontal towards another side wall far from cable wheel side wall (10) When overturning, under the action of the end of a thread crimping roller devices (12), cable (8) be bordering on cable wheel shaft (9) it is vertical, if without the end of a thread Crimping roller devices (12), for cable (8) under the drive of clip wheel (6), the angle of cable (8) and cable wheel shaft (9) can be greater than 90 degree, There is lax situation in the cable that will lead to coiling in this way, after being mounted with the end of a thread crimping roller devices (12), it is ensured that winding displacement Effect is more neat, close.
It in the present embodiment, can by installing head inceptive positioning device (11) in the front end of automatic winding displacement head (1) Realize the accurate positionin of automatic winding displacement head (1)；By installing the end of a thread crimping roller devices in the front end of automatic winding displacement head (1) (12), it is ensured that winding displacement effect is more neat, close, overcomes the lax problem of winding displacement in the prior art.
Embodiment three:
As Fig. 2 is equipped with bulge detection dress according to another embodiment of the present invention on the ontology of automatic winding displacement head (1) Set (7), can be realized the real time monitoring to cable parameter, when cable is because heating, sealing modeling and bulge occur, can quickly, it is accurate The place for occurring bulge in cable is oriented, guarantees quality when cable factory.
Fig. 6 is the partial structurtes front view (figure being rotated by 90 ° by front view) of automatic winding displacement head of the present invention, In Fig. 6, bulge detection device (7) is made of identical two components of shape, two from bulge detection device (7) of cable (8) It is passed through among component, two of them component is in be symmetrically installed up and down about cable (8).In a preferred embodiment, bulge detects The front end of each component of device (7) is provided with the driving wheel that can be pivoted, and two feature bottoms are divided by gear teeth meshing It is not fixed, and can be rotated around connector by the ontology of connector and automatic winding displacement head (1).
In two components of bulge detection device (7), the rotary shaft of the driving wheel on each component and the connection of the component Part respectively has a binding site respectively with the component, and two basic change point is connected forms straight line on the components, two portions In an angle, this angle is that two components of bulge detection device (7) are formed to the two straight line intersection shapes formed on part Angle.
Preset the angle of two components of bulge detection device (7) according to the line footpath of the cable coiled, and according to The permission variation range of the cable diameter error setting angle of permission.When the diameter of cable be greater than the cable diameter that is normally arranged or Person is less than the cable diameter that is normally arranged, but diameter error still in allowed limits when, think that cable diameter is normal at this time, phase Ying Di, since the diameter of cable becomes larger or becomes smaller, the angle of two components of bulge detection device (7) also can be straight with cable The variation of diameter and become larger or become smaller, if the variation range of angle within pre-set permission variation range, bulge Detection device (7) thinks that cable diameter is normal, continues to carry out real-time monitoring to cable.If the variation range of angle is beyond preparatory The permission variation range of setting, such as angle become larger and become smaller greater than the maximum angle or angle allowed and be less than permission Minimum angle, then bulge detection device (7) thinks that cable diameter is abnormal at this time, and bulge occurs in cable.Then, bulge detection dress It sets controller of (7) meeting into control cabinet (4) and issues signal, after controller receives signal, send control signal to alarm device, Control alarm device makes a sound alarm, and blinking light is reminded.Meanwhile controller can control display instrument (16) Display Drum The position of cable locating for the diameter of packet cable and bulge.Wherein, the diameter of bulge cable is according to the size of angle by changing It obtains, the position of cable locating for bulge is indicated with bulge to the length for the starting point for having coiled cable, for example, bulge position Setting is 386 meters, that is, shows bulge counting 386 meters of since the cable head for having coiled cable.
Through this embodiment, bulge detection device (7) are installed on the body, can be realized the real-time prison to cable parameter Control, when there is bulge in cable, can quickly, be accurately positioned out the place for occurring bulge in cable, when guaranteeing cable factory Quality.
Example IV:
Such as Fig. 7, according to another embodiment of the present invention, at the rear of automatic winding displacement head (1) ontology, longitudinal axis (2) Lower end is also equipped with measurement wheel (13), rear end cable limiting device (14) and contact roller (15).
Rear end cable limiting device (14) includes vertically arranged two limiters, in preferred embodiment shown in Fig. 7, Limiter can be the driving wheel that can be pivoted.Wherein vertically arranged two limiters are separately mounted to cable (8) Two sides, and it is symmetrical about cable.The contact roller (15) being horizontally mounted is installed in the top of measurement wheel (13), measurement wheel (13) The driving wheel that can be pivoted including one, opens up on the wheel body of driving wheel fluted, can accommodate cable (8) and pass through, in water Under the auxiliary of concora crush bearing up pulley (15), cable (8) passes through the groove on the driving wheel of measurement wheel (13), and closely connects with driving wheel Touching, when cable (8) advances under the drive of cable wheel, cable (8) drives the driving wheel rotation of measurement wheel (13).Two vertical peaces The limiter of dress can swing to avoid cable (8), so that cable (8) is recessed on the driving wheel of measurement wheel (13) always Slot will not swing and be detached from the groove of driving wheel because of cable (8), to avoid build-out metering inaccuracy.
When measurement wheel (13) measures the build-out coiled, in one preferred embodiment, the survey Amount wheel (13) further includes the encoder that connect with the driving wheel (in figure other than including the driving wheel that can be pivoted It is not shown), the encoder is electrically connected to the controller in the control cabinet (4).The diameter of the driving wheel is fixed value, cable After the circumference of the driving wheel passes through, the driving wheel turns an angle line (8), and the encoder passes through the driving wheel Diameter and the angle of rotation pass through the length of the cable of the driving wheel to calculate and length data be transmitted to the control Device.Then controller controls the length that cable has been coiled in display instrument (16) display.
In another preferred embodiment, measurement takes turns the diameter of the driving wheel of (13) for fixed value, on wheel body The perimeter of groove is also fixed value, is fixed in the circle number of certain period of time rotation since driving wheel is uniform rotation Constant, measurement wheel (13) can measure the rotation time of driving wheel, the turnning circle of driving wheel is then convert into, multiplied by groove Perimeter, the length for having coiled cable can be obtained, and length data is transmitted to the controller.Then controller controls aobvious Show that the length of cable has been coiled in instrument (16) display.
Through this embodiment, it in the lower end of longitudinal axis (2) installation measurement wheel (13), may be implemented to the length for having coiled cable Degree carries out accurate measurement, while by installation rear end cable limiting device (14), can be detached from measurement wheel (13) to avoid cable The groove of driving wheel ensure that measurement wheel (13) can correctly measure build-out.
When the length of disk cable reaches preset length, automatic winding displacement control system of the invention can be automatically cut off Cable stops the operating of automatic winding displacement head, it is of course also possible to be carried out by the operation button (17) on control cabinet (4) manual It controls to cut off cable, stops automatic winding displacement process.
Embodiment five:
Such as Fig. 1, according to another embodiment of the present invention, the control system of cable automatic winding displacement provided by the invention further includes Longitudinal axis (2) and lateral shaft (3), the lateral shaft (3) are fixedly mounted on the crossbeam of bracket, the upper end of the longitudinal axis (2) Suspension is mounted on the lateral shaft (3), and lower end is connected with a mechanical arm, mechanical arm and longitudinal axis (2) at right angle, mechanical arm Front end is equipped with automatic winding displacement head (1).
Longitudinal axis (2) can move up and down, to control automatic winding displacement head (1) in initial alignment process, horizontal direction It is moved up and down in commutation process, meanwhile, longitudinal axis (2) can be moved left and right along lateral shaft (3) horizontal direction, so that control is certainly Dynamic winding displacement head (1) moving left and right, commutating during winding displacement.
During automatic winding displacement, there are a point of penetration in cable (8) and cable wheel shaft (9) always, and cable wheel shaft (9) is cut described The tangent line of access point forms a fixed angle with cable (8) always.When automatic winding displacement head (1) runs to cable wheel side wall (10) And commutate when starting to coil next layer of cable, since the cable on cable wheel shaft (9) has increased one layer, this results in cable wheel shafts (9) become smaller in the angle that the tangent line of the point of penetration is formed with cable (8), if automatic winding displacement head (1) be still in it is original Height continues winding displacement, then when the reeler on cable wheel shaft (9) around it is more and more so that the height of cable wheel shaft (9) be higher than it is automatic When the height of winding displacement head (1), cable (8) can be made to be detached from the driving wheel of the end of a thread crimping roller devices (12), or even can touch To the pressure sensor of mechanical stop limiter (5), the non-pressure from cable side wall (10) is applied with to pressure sensor, is caused Automatic winding displacement head (1) is mistakenly considered to have been moved to cable wheel side wall (10) and commutate in advance.In order to solve the above technical problems, when automatic Winding displacement head (1) be moved to cable wheel side wall (10) start commutation when, longitudinal axis (2) can rise a scheduled height, so that cable Wheel shaft (9) remains that preset size is constant in the angle that the tangent line of the point of penetration is formed with cable (8).
Wherein, the scheduled height that longitudinal axis (2) rises can have been calculated in automatic winding displacement head (1) initial alignment It is good, and one predetermined altitude is risen to by controller control longitudinal axis (2) during automatic winding displacement.
Through this embodiment, when automatic winding displacement head (1), which is moved to cable wheel side wall (10), starts commutation, longitudinal axis (2) A scheduled height can be risen, so that cable wheel shaft (9) remains pre- in the angle that the tangent line of point of penetration is formed with cable (8) If size it is constant.This avoid cables (8) to be applied with the non-pressure from cable side wall (10) to pressure sensor, will not Automatic winding displacement head (1) is set to be mistakenly considered to have been moved to cable wheel side wall (10) and commutate in advance.
Embodiment six:
According to another embodiment of the present invention, the present invention provides a kind of control method of cable automatic winding displacement, the sides Method is applied in the cable automatic winding displacement control system that embodiment one provides, and the described method comprises the following steps:
Step 11: starting automatic winding displacement control system, the automatic winding displacement head being mounted on longitudinal axis (2) lower mechanical arm (1) automatic winding displacement is carried out to cable (8) by moving left and right for horizontal direction；
Step 12: mechanical stop limiter (5) real-time detection for being mounted on the ontology side of the automatic winding displacement head (1) is It is no by come from cable wheel side wall (10) pressure；
Step 13: when the automatic winding displacement head (1) is moved horizontally to cable wheel side wall (10), the mechanical position limitation Device (5) detects the pressure for coming from cable wheel side wall (10), and the controller in control cabinet (4) issues signal, the control Device processed controls the longitudinal axis (2) and drives automatic winding displacement head (1) commutation, continues automatic winding displacement；
Step 14: whether controller detection automatic winding displacement head (1) is moved horizontally to the pre-determined bit of cable wheel shaft (9) It sets, if so, performing the next step, otherwise continues automatic winding displacement；
Step 15: the controller controls the flip horizontal that the automatic winding displacement head (1) makees 180 degree, so that after overturning The automatic winding displacement head (1) on the mechanical stop limiter (5) towards the cable wheel opposite with the cable wheel side wall (10) Another side wall；
Step 16: when the automatic winding displacement head (1) is moved horizontally to the cable wheel opposite with the cable wheel side wall (10) When another described side wall, continue automatic winding displacement after executing switching operation, and execute step 14；
Step 17: the controller controls the flip horizontal that the automatic winding displacement head (1) makees 180 degree, so that after overturning The automatic winding displacement head (1) on the mechanical stop limiter (5) towards the cable wheel side wall (10), then proceed to automatic Winding displacement.
Embodiment through the invention not only reduces the labor intensity of worker, saves human resources, improves production effect Rate, while solving the problems, such as that reeler can not be timely around commutation.
Embodiment seven:
According to another embodiment of the present invention, the present invention provides a kind of automatic winding displacement head (1) initial alignment method, institutes It states in the cable automatic winding displacement control system that method is provided applied to embodiment one, the described method comprises the following steps:
Step 21: before automatic winding displacement control system brings into operation, control longitudinal axis (2) drives automatic winding displacement head (1) From top to bottom decline；
Step 22: by being mounted on the inceptive positioning device (11) of automatic winding displacement head (1) ontology front end to automatic winding displacement Head (1) carries out initial alignment；
Step 32: when the red laser that the laser locator of inceptive positioning device (11) issues is radiated at cable wheel shaft (9) When at highest point, the initial alignment process of the automatic winding displacement head (1) is completed.
It in the present embodiment, can by installing head inceptive positioning device (11) in the front end of automatic winding displacement head (1) Realize the accurate positionin of automatic winding displacement head (1).
Embodiment eight:
According to another embodiment of the present invention, the present invention provides cable bulge detection sides in a kind of cable automatic winding displacement Method, the method are applied in the cable automatic winding displacement control system that embodiment one provides, the described method comprises the following steps:
Step 31: before automatic winding displacement starts, bulge detection device being preset according to the line footpath of the cable (8) coiled (7) angle of two components, and the permission variation range of the angle is set according to the cable diameter error of permission.
Step 32: during automatic winding displacement, described two components of bulge detection device (7) is described described in real-time detection The variation of angle；
Step 33: judging the variation of the angle whether within the pre-set permission variation range；If so, after It is continuous to carry out bulge detection, if it is not, performing the next step；
Step 34: the bulge detection device (7) detects that bulge occurs in cable, the controller hair in control cabinet (4) Electric signal out；
Step 35: the controller control alarm device sounds an alarm, and carries out acousto-optic hint, and it is aobvious to control display instrument (16) Show bulge cable diameter and bulge locating for cable position.
Through this embodiment, bulge detection device (7) are installed on the body, can be realized the real-time prison to cable parameter Control, when there is bulge in cable, can quickly, be accurately positioned out the place for occurring bulge in cable, when guaranteeing cable factory Quality.
Embodiment nine:
According to another embodiment of the present invention, the present invention provides automatic winding displacement head is controlled in a kind of cable automatic winding displacement (1) mobile method, the method are applied in the cable automatic winding displacement control system that embodiment one provides, the method includes Following steps:
Step 41: during automatic winding displacement, controller judges whether automatic winding displacement head (1) is moved to cable wheel side wall (10) And start to commutate；
Step 42: if the automatic winding displacement head (1) starts to commutate, longitudinal axis (2) drives the automatic winding displacement head (1) rise a scheduled height upwards, the angle for forming cable wheel shaft (9) with cable (8) in the tangent line of point of penetration is protected always It is constant to hold preset size；Wherein, the point of penetration is the intersection point of cable (8) and cable wheel shaft (9) during winding displacement；
Step 43: it is opposite with the cable wheel side wall (10) that controller judges whether the automatic winding displacement head (1) is moved to Cable wheel another side wall and start to commutate；If so, performing the next step, if not, continuing automatic winding displacement；
Step 44: longitudinal axis (2) drives the automatic winding displacement head (1) to rise a scheduled height upwards, makes cable wheel Axis (9) remains that preset size is constant in the angle that the tangent line of point of penetration is formed with cable (8).
Step 45: during automatic winding displacement, repeating step 41 to step 45.
Through this embodiment, when automatic winding displacement head (1), which is moved to cable wheel side wall (10), starts commutation, longitudinal axis (2) A scheduled height can be risen, so that cable wheel shaft (9) remains pre- in the angle that the tangent line of point of penetration is formed with cable (8) If size it is constant.This avoid cables (8) to be applied with the non-pressure from cable side wall (10) to pressure sensor, will not Automatic winding displacement head (1) is set to be mistakenly considered to have been moved to cable wheel side wall (10) and commutate in advance.
Embodiment ten:
According to another embodiment of the present invention, the present invention provides prevent scratching equipment and side in a kind of automatic Arrange-line System Method.As shown in Figure 9 and Figure 10, described to prevent that scratching equipment includes snap switch (18) and the end of a thread crimping roller devices (12).It is practical The end of a thread crimping roller devices (12) are the moving components moved left and right with head with moving in rotation in production process.The end of a thread pressure Line roller devices (12) and just the cable wheel of coiling have probability generate movement interference, if the end of a thread crimping roller devices (12) are set It counts into position to immobilize, will not move left and right, then will cause the positional shift of crimping roller devices (12) after long-time use And damage, while a degree of physical injury can be caused to the cable coiled.
In order to avoid the positional shift and damage of crimping roller devices (12), while guaranteeing the quality of cable product, this hair Bright embodiment, which provides, prevents scratching equipment in a kind of cable automatic winding displacement, and the equipment is by snap switch (18) and the end of a thread crimping idler wheel Device (12) composition.As shown in Figure 9 and Figure 10, two snap switches (18) are mounted on the front end of automatic winding displacement head (1), one It is partially submerged into inside head, another part stretches out outside head in parallel, and the length of two snap switches (18) is equal to or more than The length of the end of a thread crimping roller devices (12), after the installation of two snap switches (18) between spacing be equal to or more than the end of a thread crimping The width of roller devices (12).
When cable (8) is snapped into and remains static before clip wheel (6) starts coiling, cable and the end of a thread crimping idler wheel are filled It sets the pressure between (12) and is arranged to a normal value.When Nose Left or while moving horizontally to the right will drive cable (8) with Move horizontally to the left or to the right, since the front end of cable (8) is coiled on cable wheel, and cable wheel position is fixed, will not be to the left Or move horizontally to the right, the pressure that the front end of such cable (8) generates the end of a thread crimping roller devices (12) can occur or it is big or Small variation, the pressure of this variation can be passed two springs (18), spring caused to generate deformation because of the change of pressure. Be each provided with a microswitch (not shown go out) in the inside of two springs (18), spring because the variation of pressure deformation occurs when Microswitch can be triggered, and trigger signal is sent to control system, the triggering that control system receives microswitch will be automatic Mode is avoided in judgement, for example, when control system judges that the pressure between cable (8) and the end of a thread crimping roller devices (12) is excessive, When being greater than the threshold value of setting, it is abnormal that control system generates alarm, and controls the end of a thread crimping roller devices (12) in the horizontal direction On it is mobile along the direction far from cable (8), until in pressure recovery to normal range (NR), and abnormal disappearance of alarming.Work as control System judges that the pressure between cable (8) and the end of a thread crimping roller devices (12) is too small, that is, when being less than the threshold value of setting, control system System generates alarm exception, and controls the end of a thread crimping roller devices (12) and move in the horizontal direction along the direction close to cable (8) It is dynamic, until in pressure recovery to normal range (NR), and abnormal disappearance of alarming.If alarm is abnormal in preset certain time length It does not disappear, the pressure between cable (8) and the end of a thread crimping roller devices (12) is not still within preset normal range (NR), then Control system is alarmed by alert notice, such as by acoustic-optic alarm, and can automatically control cable machine according to setting value It stops working, it is intensification with accident prevention.
Correspondingly, the embodiment of the invention also provides preventing scratching method in a kind of automatic Arrange-line System, in this method, two Snap switch (18) triggers the microswitch set in snap switch (18) because of pressure change, and microswitch is sent out to control system Send trigger signal；What control system judged automatically crimping roller devices (12) avoids mode, and it is different to generate alarm；In preset duration Exception of how alarming does not disappear, then control system is by alert notice, and can automatically control cable machine according to setting value and stop working.
Through this embodiment, when the pressure between cable (8) and the end of a thread crimping roller devices (12) is excessive, anti-scratch is set The end of a thread crimping roller devices (12) meeting automatic horizontal in standby is moved to the left or right, and avoids the end of a thread crimping roller devices (12) Positional shift and damage, while guaranteeing the quality of cable product.
Embodiment 11:
According to another embodiment of the present invention, the present invention provides strand winding apparatus close in a kind of automatic Arrange-line System and sides Method.As shown in figure 11, the close strand winding apparatus includes the end of a thread crimping roller devices (12).In cable coiling process, either Manually or automated manner, all it is easy to occur in winding process that cable is loose and cable tension and showing for entanglement lamination is presented As.The embodiment of the invention provides a kind of close strand winding apparatus, the end of a thread crimping roller devices for including in the close strand winding apparatus (12) Boulez of outlet can be made according to certain elastic range to be controlled, efficiently solve that cable is loose or cable tension and The problem of caused cable entanglement lamination.
Figure 11 shows the end of a thread crimping roller devices (12) for including in close strand winding apparatus in the embodiment of the present invention Partial structurtes enlarged diagram.In the present embodiment, the crimping head of the end of a thread crimping roller devices (12) uses bearing, suppresses line outlet Cable is closely arranged by horizontal direction, moreover it is possible to reduce the frictional force generated in its motion process.The end of a thread crimping roller devices (12) Crimping head be one and can angularly deviate movable mechanism during winding displacement moves horizontally, can be far from cable when crimping tension Line (8) releases stress, can be close to cable (8) Lai Zengjia pressure, i.e. rebound crimping when pressure is too small.
When it is implemented, can in the end of a thread crimping roller devices (12) built-in angular sensor (not shown go out), the angle Sensor can measure possible cable bulge position and line footpath variation.In winding displacement the end of a thread crimping roller devices (12) on the move With remain static non-winding displacement when the end of a thread crimping roller devices (12) compared with, a small angle, the angle can be generated The referred to as angle of the end of a thread crimping roller devices (12), size can be sensed by the angular transducer built in it.According to reality The description of example ten is applied, pressure can be generated between cable (8) and the crimping head of the end of a thread crimping roller devices (12), when pressure is more than one It is easy that cable is allowed to be overlapped when definite value, and then influences winding displacement quality, while pressure also results in the end of a thread crimping roller devices (12) Angle changes.The angular transducer moment is sensed the end of a thread crimping roller devices (12) and is generated due to the pressure of cable (8) Angle change, when angle change reaches preset value, adjust automatically automatic winding displacement head (1) is quickly moved to the left or right, and is avoided Around line overlap.For example, the angle change allowed band of the end of a thread crimping roller devices (12) is preset, when angular transducer monitors When leading to its angle change beyond allowed band since the pressure of cable (8) is excessive to the end of a thread crimping roller devices (12), angle Trigger signal can be sent to control system by spending sensor, and control system adjust automatically automatic winding displacement head (1) fast moves to release Power is bled off pressure, so that in the angles return to normal allowed band of the end of a thread crimping roller devices (12), to avoid around line overlap.Such as Fruit angular deviation of the end of a thread crimping roller devices (12) in preset duration is not revert in normal allowed band, then is controlled System is alarmed by alert notice, such as by acoustic-optic alarm, and can be automatically controlled cable machine according to setting value and be stopped Work, it is intensification with accident prevention.
Correspondingly, the embodiment of the invention also provides close wire arranging method in a kind of automatic winding displacement, in this method, the end of a thread pressure The built-in angular transducer moment senses the angle change of the end of a thread crimping roller devices (12) in line roller devices (12), works as angle When variation is more than the variation range allowed, angular transducer can send trigger signal, control system adjust automatically to control system Automatic winding displacement head (1) is quickly moved to the left or right, to avoid around line overlap.If the end of a thread crimping rolls in preset duration The angular deviation of wheel apparatus (12) is not revert in normal allowed band, then control system is by alert notice, and can be according to setting Definite value automatically controls cable machine and stops working, intensification with accident prevention.
Through this embodiment, the end of a thread crimping roller devices (12) for including in the close strand winding apparatus can make the cloth of outlet Column are controlled according to certain elastic range, efficiently solve cable entanglement lamination caused by cable is loose or cable tension The problem of.
Embodiment 12:
According to another embodiment of the present invention, the present invention provides the mechanical stop limiter in a kind of automatic Arrange-line System with And mechanical position limitation method.In automatic Arrange-line System, since cable must be coiled in cable axle, winding displacement head must be in cable It is moved left and right back and forth in effective coiling region in wheel, therefore how to automatically control winding displacement head deflecting and later coil, be automatic One of key technology in Cable Assembly system.Mechanical stop limiter and mechanical position limitation method provided in an embodiment of the present invention can have Effect solves the automatic deflecting in effective coiling region of cable wheel of automatic winding displacement head and later coils, and realizes efficient winding displacement.
Figure 12 is the partial structurtes enlarged diagram of mechanical stop limiter of the present invention.In Figure 12, mechanical stop limiter (5) Including two mechanical limit switches, mechanical limit switch is installed on the side wall of automatic winding displacement head (1), respectively there is one up and down It is a.Two mechanical limit switches slightly protrude from two clip wheels (6) outward, prevent from damaging the physics of entire head when movement interference It is bad.
Two mechanical limit switches are designed using stainless steel ball column type, prevent bring in the preceding road temperature reduction technology of cable moist The rustization that mechanical stop limiter material works is influenced with water dew.Preferably, two mechanical limit switch surfaces are smooth, when It is touched when (10) are hit with cable wheel side wall can reduce friction, prevent physical damage.
As shown in figure 3, automatic winding displacement head (1) level is moved to the left with the rotation of cable wheel, realize to the automatic of cable Coiling, when automatic winding displacement head (1) is moved horizontally to the Far Left of cable wheel and close cable wheel side wall (10), cable wheel side wall (10) Pressure is formed to two mechanical limit switches of mechanical stop limiter (5).The built-in microswitch in two mechanical limit switches, After impact pressure reaches preset first duration, microswitch sends trigger signal to control system, and control system is certainly Dynamic control automatic winding displacement head (1) is later commutated.
If control system detects cable wheel side wall (10) to mechanical stop limiter (5) in preset second duration The pressure that two mechanical limit switches are formed is there is no disappearing, then control system is filled by alert notice, such as by sound-light alarm It sets and alarms, and cable machine can be automatically controlled according to setting value and stopped working, it is intensification with accident prevention.
Correspondingly, the embodiment of the invention also provides a kind of mechanical position limitation method in automatic Arrange-line System, in this method, Built-in microswitch in two mechanical limit switches of mechanical stop limiter (5), when cable wheel side wall (10) is to mechanical stop limiter (5) after the impact pressure that two mechanical limit switches are formed reaches preset first duration, microswitch is to control System sends trigger signal, and control system automatically controls automatic winding displacement head (1) and later commutates.If in preset second duration Interior, for the pressure formed to two mechanical limit switches there is no disappearing, then control system is by alert notice, and can be according to setting value Cable machine is automatically controlled to stop working, it is intensification with accident prevention.
Through this embodiment, the built-in microswitch in two mechanical limit switches of mechanical stop limiter (5), passes through inspection The impact pressure that cable wheel side wall (10) form two mechanical limit switches is surveyed, can effectively solve the problem that automatic winding displacement head in cable wheel Effective coiling region in automatic deflecting later coil, realize efficient winding displacement effect.
Embodiment 13:
Since cable wheel Sidewall Height is limited, the length for the cable that each cable wheel can coil be it is conditional, this With regard to needing accurately to measure the length for having coiled cable during automatic winding displacement, manually or automatically cut when reaching the length of setting Disconnected cable and stop disc are around in order to avoid cable overflows cable wheel.In addition, being generated when detecting certain section of cable during automatic winding displacement It when bulge, needs accurately to know the position for generating the cable of bulge, needs to measure the length for having coiled cable at this time, for standard Determine position bulge position.Therefore, the length for having coiled cable how is measured during automatic winding displacement, to avoid cable overflow cable Wheel, accurate positionin bulge position are most important.
In consideration of it, the embodiment provides a kind of metering equipment and cable metering methods, to solve automatic winding displacement The problem of how accurately being measured to cable in the process overflows cable wheel to avoid cable and cable can be accurately positioned The position of bulge.
Figure 13-14 is the partial structurtes enlarged diagram of metering equipment of the present invention.Metering equipment includes surveying in the present embodiment Amount wheel (13), rear end cable limiting device (14) and contact roller (15), they are all made of wheeled construction.Rear end cable limiting device It (14) include vertically arranged two limiters, it is preferable that described two limiters are the cylinder wheel of the stainless steel of smooth-sided compression candles, It can be rotated around fixing axle.Two vertically arranged limiters can swing to avoid cable (8), so that cable (8) is always Groove on measurement wheel (13) will not be detached from the groove on measurement wheel (13) because cable (8) swings, to keep away Exempt from build-out metering inaccuracy.
The surface of measurement wheel (13) is rubber, can increase the frictional force of cable (8) and measurement wheel (13) surface, prevents from measuring It takes turns (13) to skid, influences the accuracy of metering.
The contact roller (15) being horizontally mounted is installed in the top of measurement wheel (13), and contact roller (15) is preferably by stainless steel Material is made, and surface is smooth.Contact roller (15) compresses downwards cable (8), contacts cable (8) with measurement wheel (13).It can adjust Contact roller (15) downward pressure size is saved, while guaranteeing that cable (8) and measurement wheel (13) contact, it is ensured that pressure will not be too Greatly, avoid cable (8) by crushing.
It is associated with measurement wheel (13) in being internally provided with close to switch for measurement wheel (13), it is used for measurement wheel (13) rotating cycle takes turns (13) when measurement and rotates a circle, one or more output of pulse signal just had, then multiplied by certain Coefficient (multiplying power), so that it may calculate measurement wheel (13) and rotate a circle the length of passed through cable, then further according to measurement The circle number of wheel (13) rotation can real time measure coiled the length of cable.It equally, can also be according to the output of pulse signal Number determines the circle number of measurement wheel (13) rotation, then rotates a circle the length of passed through cable in conjunction with measurement wheel (13) Degree, carrys out the length that real time measure has coiled cable.
When the length of disk cable reaches preset length, automatic winding displacement control system of the invention can be automatically cut off Cable stops the operating of automatic winding displacement head, it is of course also possible to be carried out by the operation button (17) on control cabinet (4) manual It controls to cut off cable, stops automatic winding displacement process.
Correspondingly, the embodiment of the invention also provides a kind of cable metering methods, are applied in cable automatic Arrange-line System. In this method, switch is positioned proximate in the inside of measurement wheel (13) and is rotated a circle passed through cable to calculate measurement wheel (13) Length, in the top of measurement wheel (13), the horizontal contact roller (15) of installation is in close contact cable (8) and measurement wheel (13), is surveying Rear end installation rear end cable limiting device (14) of amount wheel (13) is to prevent cable (8) offset, be detached from measurement wheel (13).
Through this embodiment, it in the lower end of longitudinal axis (2) installation measurement wheel (13), may be implemented to the length for having coiled cable Degree carries out accurate measurement, while by installation rear end cable limiting device (14), can be detached from measurement wheel (13) to avoid cable Groove, ensure that measurement wheel (13) build-out can correctly be measured.
Embodiment 14:
In automatic Arrange-line System, needs to clamp cable using clamping device on automatic winding displacement head and cable is driven to transport It is dynamic, when the line footpath of cable changes, in order to realize the held tight of cable, avoid cable from arranging too closely or excessively loose It dredges, generally requires to replace winding displacement head, or disassembly winding displacement head to replace clamping device, it is troublesome in poeration in this way, it causes to produce Inefficiency, and due to installation, disassembly repeatedly, the abrasion of component can be also increased, or even can directly damage in misoperation Bad component.
For this problem, the embodiment of the invention provides a kind of line footpath self-reacting device and adaptive approach, are applied to certainly In dynamic Cable Assembly system, which adapts to the cable of different size automatically in a certain range, no replacement is required head, without disassembly Clamping device can be improved production efficiency, while avoid the too closely or excessively loose thin of cable row.
Figure 15 is the structural schematic diagram of line footpath self-reacting device of the present invention.In the present embodiment, line footpath self-reacting device includes Two clip wheels (6), open up on the wheel body of clip wheel (6) it is fluted, the groove of two clip wheels (6) formed one it is approximate circle hollow Part can accommodate cable and pass through, while play the role of clamping cable.Two clip wheels (6) in a certain range can on Lower activity, to block the cable of different size, no replacement is required in this way winding displacement head replaces clamping without disassembly winding displacement head Wheel.
Two clip wheels (6) are installed on the side wall of automatic winding displacement head (1), respectively have one up and down, the rotation of each clip wheel Component where shaft is installed in automatic winding displacement head (1), there is a binding site with automatic winding displacement head (1) respectively, and two The angle of the line in the wheel axle center and respective binding site of a clip wheel (6) is known as the angle of clip wheel (6).
When clip wheel (6) blocks cable (8), the diameter of cable (8) can be measured, specifically, can be pressed from both sides according to two The angle that (6) are formed when blocking cable (8) is taken turns to be converted into the diameter of cable (8).The built-in angular sensor in clip wheel (6) (not shown go out), can perceive the line footpath of cable in disk line process, so that system automatically controls automatic winding displacement head (1) in water Square it is adjusted up the size for needing the value to the left or to move right.For example, compared with normal line footpath, when having replaced line footpath When smaller cable, the angular transducer of clip wheel (6) has perceived the line footpath size of cable, compared with last normal line footpath, Line footpath becomes smaller, at this time automatic winding displacement head (1) in the horizontal direction to the left or the value that moves right be adjusted to one compared with The speed that small value, i.e. automatic winding displacement head (1) level are moved to the left or right has become smaller (in the invariable feelings of cable wheel speed Under condition), what can be arranged in this way to avoid cable is too closely or excessively loose thin.Conversely, when having replaced the bigger cable of line footpath, by It is invariable in the cable wheel speed of coiling cable, compared with the cable of coiling normal specifications, automatic winding displacement head (1) is needed at this time Level is moved to the left or right more quickly, then automatic winding displacement head (1) is in the horizontal direction to the left or the value that moves right It is adjusted to a biggish value, it is too closely or excessively loose thin to avoid cable from arranging, guarantee the quality of winding displacement.
According to the size of common cable gauge, the permission variation range of the angle of clip wheel (6) can be preset, that is, set Set the maximum angle of permission and the minimum angle of permission.Angular transducer can sense clip wheel and block the folder opened when cable (8) Angle size, if the larger gap caused between clip wheel (6) of the line footpath of cable (8) crosses kilocalorie and does not live cable, the folder of clip wheel (6) at this time Angle can be beyond variation range be allowed, i.e. angle is greater than the maximum angle value allowed；Or the line footpath of cable too small causes between clip wheel Gap it is too small, at this time the angle of clip wheel (6) also can beyond allow variation range, i.e., angle be less than allow minimum angle value, In this case, angular transducer can sense exception, notify system to generate alarm signal immediately.
Other side according to an embodiment of the present invention additionally provides a kind of line footpath adaptive approach, is applied to automatic row In linear system system.In the method, built-in angular sensor carrys out the line footpath size of sense cable (8) in clip wheel (6), so that system It automatically controls automatic winding displacement head (1) and adjusts the size for needing the value to the left or to move right in the horizontal direction, avoid cable Line row's is too closely or excessively loose thin.Meanwhile two clip wheels (6) in a certain range can be up and down, to block different rule The cable of lattice, no replacement is required in this way winding displacement head replace clamping wheel without disassembly winding displacement head, improve formation efficiency. When the line footpath that angular transducer senses cable is too large or too small, the normal specifications range beyond permission is then notified that system Alarm signal is generated, production accident is avoided.
Through this embodiment, no replacement is required winding displacement head is replaced clamping device without disassembly winding displacement head, can be kept away The too closely or excessively pine for exempting from cable row is dredged, and production efficiency is improved, and reduces as installation repeatedly, portion caused by disassembly Part abrasion, the service life of elongate member.
Embodiment 15:
Before automatic winding displacement starts, before the effective disk line region for needing for automatic winding displacement head (1) to be initially positioned at cable wheel The suitable position in side, if head initial alignment inaccuracy, will affect system to rack position in new building metering, bulge position, disk It sets, quality managements and the identification of the multinomial content of output control and the record such as effective coverage perception identification, production information in disk.Cause This, to guarantee product quality, accurately identifies and remembers if can provide a kind of function of accurate initial alignment in automatic Arrange-line System It is great to record management of product informative.
As shown in figure 4, being applied to the embodiment of the invention provides a kind of head inceptive positioning device and initial alignment method In automatic Arrange-line System.As shown in figure 16, the head inceptive positioning device (11) includes reflection infrared sensor (20), instead Penetrate that formula infrared sensor (20) is more sensitive to the feedback of the object of different colours, for example, feedback when detection object is black There is notable difference with the feedback of detection log color.Before automatic winding displacement control system brings into operation, need automatic line arranging machine Head (1) initial alignment in place, at this time control automatic winding displacement head (1) under the drive of longitudinal axis (2) from top to down It is mobile, when the red laser that automatic winding displacement head (1) is moved down into head inceptive positioning device (11) front end emission is irradiated to When at the highest point of cable wheel shaft, at this time what reflection infrared sensor (20) detected be the log color of cable wheel feedback, then Triggering system controls automatic winding displacement head (1) and stops decline, completes the initial alignment of automatic winding displacement head (1).
When starting automatic winding displacement, Cable Assembly system is using the cable on cable wheel in reflection infrared sensor (20) detection plate Whether state is started in first lap, as shown in figs. 16-17, the cable on cable wheel is in first lap and starts state at this time.Specifically Ground, when starting automatic winding displacement, what reflection infrared sensor (20) detected is the feedback of the log color of cable wheel, works as machinery Limiting device (5) touches when starting later to coil after cable wheel side wall (10), and what reflection infrared sensor (20) detected is The feedback of the black color of cable (8), then Cable Assembly system judgement has started the coiling of the second circle cable.In this way, Cable Assembly system It can identify the position of first lap, the i.e. starting position of first lap cable and end position, wherein end position is mechanical position limitation Device (5) first lap reeler around when be rebuffed later position.
After identifying first lap position, Cable Assembly system to metering, bulge record, dishful detection, frame position information, effectively The parameters such as region, production information, exception information press starting point state initialization, and start by process recording.
Correspondingly, the embodiment of the invention also provides a kind of head initial alignment methods, are applied in automatic Arrange-line System. In this method, the initial alignment of automatic winding displacement head (1) is realized using reflection infrared sensor, while being realized in detection plate Whether cable, which is in first lap, starts state, so that it is determined that the position of first lap.After identifying first lap position, Cable Assembly system pair The parameters such as metering, bulge record, dishful detection, frame position information, effective coverage, production information, exception information have been pressed dotted State initialization, and start by process recording.
According to the present embodiment, by head built-in reflective formula infrared sensor realize automatic winding displacement head (1) Initial alignment and cable first lap start the detection of state, to realize Cable Assembly system to each information parameter as at the beginning of playing dotted state The operation of beginningization and record ensure that Cable Assembly system accurately identifying and recording to quality management and the multinomial content of output control.
Embodiment 16:
In industrial production, the cable wheel for coiling cable is mostly wooden I-shaped cable wheel, and size will receive coiling, remove Fortune, sale such as use at the limitation of sequence of operations process, and the length for the cable coiled that can be accommodated is also conditional. In automatic Arrange-line System, stopping winding displacement in time when reeler has been expired around cable wheel but not yet overflows cable wheel is cable production process In an important link, due to the beginning of winding displacement, terminate to be automatically controlled by Cable Assembly system, without excessive manual intervention, Therefore, Cable Assembly system must have judge automatically winding displacement whether the function of dishful, winding displacement can be stopped in time in dishful, avoid sending out Raw dishful spillover, to guarantee the quality of product, equally, system expires the judgement of position to disk, will affect system to current Disk terminates, disk expires metering, shelf position in disk, quality managements and the yield pipe such as effective coverage perception identification, production information in disk Manage identification and the record of multinomial content.
The embodiment provides a kind of dishful detection device and dishful detection methods, are applied to automatic Arrange-line System In.The dishful detection device includes judge identification device and control device, the judgement identification device by software identify with/ Or the method for hardware identification judges that judging result around whether dishful having occurred, and is supplied to the control device by reeler； The control device receives the judging result and is executed according to judging result control as follows: when overflowing in cable dishful but not yet It controls cable machine and stops winding displacement, the artificial treatment that perhaps gives warning in advance removable disk or triggering alarm device issue dishful and overflow alarm. Wherein, the automatic Arrange-line System includes automatic winding displacement head (1) and controller, and the controller controls automatic winding displacement head (1) it moves left and right and moves up and down in vertical direction in the horizontal direction, automatic coiling is carried out to cable (8).
Specifically, passing through software identification method to determine whether system is according to the size of cable wheel specification when dishful occurs The cable rice number coiled required for configuration, system start recording in the case where being incuded with starting point are sentenced before reaching preset cable rice number Disconnected identification device judges that dishful will occur, and then early warning is issued in advance by control device, by artificial treatment removable disk.Work as judgement When identification device has judged that cable has reached preset cable rice number generation dishful, stopped in time by control device control Cable Assembly system Only winding displacement.
Pass through hardware identification solution to determine whether occur dishful when, it is prolonged normally automatic winding displacement during, System is touched cable wheel side wall (Pan Bi) commutation in mechanical stop limiter (5) and is turned one's head under mechanism, can automatic identification, the normal winding displacement of memory When head commutation later generation area.If it is determined that identification device detects that winding displacement head has been moved to what head commutation was turned one's head Generation area, but the mechanical limit switch of mechanical stop limiter (5) does not touch cable wheel side wall (Pan Bi), at this time system root According to the generation area that the head commutation of identification, memory is turned one's head, it also can control the commutation of winding displacement head and turn one's head.
When judging that identification device detects that winding displacement head has been moved to the generation area of head commutation later, but do not examine It measures mechanical stop limiter (5) and touches cable wheel side wall, that is, there is no the mechanical limit switch of Crush trigger limiting device (5), then Judge that identification device will judge automatically dishful and overflow risk.Be consecutively detected winding displacement head have been moved to head commutation turn one's head Generation area but after reaching preset number without Crush trigger limit switch, judge that identification device is sentenced according to probabilistic algorithm The disconnected spilling risk of dishful out is larger, issues dishful by control device triggering alarm device and overflows alarm.
As shown in figure 12, there are two the mechanical limit switches of mechanical stop limiter (5), above and below cable (8) Respectively there is one, since two mechanical limit switches are above outlet horizontal position, i.e., the outer edge of two mechanical limit switches is equal It is prominent that in the outside of cable (8), therefore in the case where no Crush trigger limit switch, continuously commutation later reaches certain number Within will not actually occur dishful spillover.
In addition, settable three encoders, come when identifying that rack moves up, moves down, rotates horizontally operation respectively Location information, and operation area range of the cable in disk can be calculated, moved being repeatedly consecutively detected winding displacement head To head commutation generation area later but when without Crush trigger limit switch, fortune of the cable in disk at this time can be calculated The variance of row regional scope, when variance be greater than scheduled threshold value, be greater than 2 σ, then show operation area model of the cable in disk It encloses and biggish fluctuation has occurred, judge that identification device judges that will have maximum probability dishful occur overflows risk at this time, then by controlling Device triggering alarm device processed issues dishful and overflows alarm.
According to an embodiment of the invention, being applied to automatic Arrange-line System the present invention also provides a kind of dishful detection method In.In this method, identification device is judged by the method for software identification and/or hardware identification to judge in dishful detection device Judging result is supplied to the control device in dishful detection device around whether dishful having occurred by reeler；The control dress It sets and receives the judging result and executed according to judging result control as follows: controlling cable machine when overflowing in cable dishful but not yet Stop winding displacement, the artificial treatment that perhaps gives warning in advance removable disk or triggering alarm device issue dishful and overflow alarm；Wherein, described Automatic Arrange-line System includes automatic winding displacement head (1) and controller, and controller control automatic winding displacement head (1) is in level side It moves left and right and moves up and down in vertical direction upwards, automatic coiling is carried out to cable (8).
This method judges that reeler around whether dishful having occurred, is passing through by the method for software identification and hardware identification Software identification method to determine whether occur dishful when, can according to preset cable rice number, to judge that dishful will occur, Then early warning is issued by control device in advance, by artificial treatment removable disk, and is judging that cable has reached preset cable rice number When dishful occurs, winding displacement is stopped by control device control Cable Assembly system in time.
Passing through hardware identification solution to determine whether can move by being consecutively detected winding displacement head when dishful occurs Whether Crush trigger limit switch is to determine whether there are dishful risks when moving the generation area of head commutation later, and can be with Judge to be by the variance of operation area range of the cable in disk when calculating the non-Crush trigger limit switch of continuous several times It is no that there are the dishfuls of greater probability to overflow risk.
Through this embodiment, Cable Assembly system have judge automatically winding displacement whether the function of dishful, can stop in time in dishful Only winding displacement avoids that dishful spillover occurs, thus guarantee the quality of product, meanwhile, facilitate system to quality management and production The multinomial contents such as buret reason are accurately identified and are recorded.
Embodiment 17:
During automatic winding displacement, when cable machine breaks down, needs promptly to be switched to manual mode and continue winding displacement life It produces, the cable quick release of the gripping apparatus grips in automatic winding displacement head is needed to get off at this time, Lai Tigao production efficiency.Cause This, it is vital that one kind is provided in automatic Arrange-line System can fast and easily to discharge the function of cable.
The embodiment of the invention provides a kind of device and method of quick release cable, can be as needed in automatic winding displacement Cable is fast and easily discharged in the process, improves production efficiency, guarantees the quality of production.
Figure 18 is the structural schematic diagram of cable quick release device of the present invention.Cable quick release device is installed in longitudinal direction The lower end of axis (2) uses the structure of opening bearing.Cable quick release device includes fuselage rotating mechanism (19) and fast quick-release Laying mechanism, fuselage rotating mechanism (19) can rotate under the automatic control of system or under the manual operations of worker.? The intermediate position of fuselage rotating mechanism (19) is provided with the cable slots passed through for cable (8), the U-shaped opening in the lower end of cable slots Structure facilitates cable to be rapidly separated and quick detent.
As shown in figure 13, cable quick release device includes quick release mechanism, when needing to discharge cable (8), quickly Relieving mechanism can be improved the position of contact roller (15), so that cable (8) can be between contact roller (15) and measurement wheel (13) It is rapidly separated out.When needing that the cable slots that cable (8) is caught in fuselage rotating mechanism (19) are carried out normal disk line again, cable The quick release mechanism of line quick release device can reduce the position of contact roller (15), so that cable (8) can take turns with measurement (13) it is in close contact, carries out metering operation convenient for measurement wheel (13).
The embodiment of the invention also provides a kind of methods of quick release cable, are applied in automatic Arrange-line System.At this In method, when needing quick release cable, main body turning rotating mechanism (19) first is horizontally oriented its U-shaped opening, Then quick release mechanism improves the position of contact roller (15), so that cable (8) and measurement wheel (13) are detached from, to realize cable Line quick release.
According to an embodiment of the invention, can be by the rotation and quick release mechanism of fuselage rotating mechanism (19) to compression The promotion of the position of (15) is taken turns, realization fast and easily discharges cable during automatic winding displacement, improves production efficiency, guarantees life Yield and quality.
Embodiment 18:
In automatic Arrange-line System, in some cases, all moving components may exceed preset motion range, produce Raw unexpected displacement, causes movement position to deviate.It by taking automatic winding displacement head (1) as an example, is mounted on longitudinal axis (2), indulges On the lateral shaft (3) for being mounted on portal frame to axis (2) suspension, longitudinal axis (2) moves left and right to drive certainly along lateral shaft (3) Dynamic winding displacement head (1) is moved to the left or right, since automatic winding displacement head (1) must operate in the coiling region of cable wheel, because This needs the moving range to longitudinal axis (2) to restrict, and the outside of cable wheel is wound into avoid cable, causes production thing Therefore influence production efficiency.
A kind of mobile spacing equipment and limit method are present embodiments provided, is applied in automatic Arrange-line System.Figure 19-22 It is the structural schematic diagram of the mobile limiting device of the present invention.Mobile limiting device includes software limit setting device and hardware limit dress Set (21), be respectively adopted software limit and hardware limit two ways to the unintended over range of all moving components be displaced into Row control.
When carrying out mobile limit using software limit mode, can be configured according to field application situation by software, For example, installing software in automatic winding displacement control system by software limit setting device, then software is configured, for example sets The allowed band that the permission winding displacement range, head that winding displacement head moves left and right move up and down, longitudinal axis (2) are set in lateral shaft (3) On permission moving range etc..
In some cases, the parameter that software limit setting device is arranged delay machine, restart etc. due to may result in Software limit mode fails, and operation automatic Arrange-line System may result in moving component and make beyond expected moving range at this time At the physical damage of component, for example when the limit failure to longitudinal axis (2), longitudinal axis (2) will drive automatic winding displacement head (1) To cable wheel sidewall direction overrun, causes the pressure of automatic winding displacement head and cable wheel side wall excessive and damage winding displacement head.
The failure of software limit in order to prevent, the embodiment of the present invention can also carry out mobile limit using hardware limit mode When using hardware limit mode hardware limit device (21) can be arranged in some critical movements points, and in hardware limit in position The inside setting microswitch of device (21)/carry out loading spacing alarm control close to switch.Specifically, when moving component due to Software limit mode fail and it is mobile hardware limit device (21) can be caused to squeeze when touching hardware limit device (21), Pressure can trigger microswitch built-in in hardware limit device (21)/close switch, thus trigger controller control alarm dress Set generation load spacing alarm.
When the hardware limit device (21) in Cable Assembly system is squeezed and continues a preset duration, system is in addition to producing Except raw load spacing alarm, cable machine can also be automatically controlled according to setting value and stopped working, it is intensification with accident prevention.
According to an aspect of an embodiment of the present invention, the present embodiment additionally provides a kind of mobile limit method, is applied to certainly In dynamic Cable Assembly system.In this method, software limit and hardware limit two ways is respectively adopted to the non-pre- of all moving components The displacement of phase property over range is controlled.When software limit mode fails, mobile limit can be carried out using hardware limit mode, In hardware limit mode, hardware limit device (21) are set in some critical movements points, and in hardware limit device (21) Inside setting microswitch/carry out loading spacing alarm control close to switch.When hardware limit device (21) is squeezed and is held When a continuous preset duration, system can produce load spacing alarm, while can also automatically control cable machine according to setting value It stops working, it is intensification with accident prevention.
Through this embodiment, using software limit and hardware limit two ways to the unintended super of all moving components Range displacement is controlled, and the protection of dual anti-failure can be constituted to moving component, and the service life of elongate member avoids giving birth to Production accident improves production efficiency.
Mode the above is only the implementation of the present invention is not intended to limit the scope of the invention, all to utilize this Equivalent structure or equivalent flow shift made by description of the invention and accompanying drawing content, it is relevant to be applied directly or indirectly in other Technical field is included within the scope of the present invention.

Claims (10)

1. a kind of dishful detection device is applied in automatic Arrange-line System, it is characterised in that:
The dishful detection device includes judging identification device and control device, and the judgement identification device is identified by software And/or the method for hardware identification judges that judging result around whether having occurred dishful, and is supplied to the control and filled by reeler It sets；The control device receives the judging result and is executed according to judging result control as follows: in cable dishful but not yet excessive Cable machine is controlled when out and stops winding displacement, and the artificial treatment that perhaps gives warning in advance removable disk or triggering alarm device issue dishful and overflow Alarm, wherein the automatic Arrange-line System includes automatic winding displacement head (1) and controller, and the controller controls automatic winding displacement Head (1) is moved left and right in the horizontal direction and is moved up and down in vertical direction, and cable (8) is fed to the cable of rotation Wheel.
2. dishful detection device according to claim 1, it is characterised in that:
When pass through software identification method to determine whether occur dishful when, system according to the size of cable wheel specification configure required for disk Around cable rice number, system start recording in the case where being incuded with starting point, before reaching preset cable rice number, judgement identification dress It sets and judges that dishful will occur, early warning is then issued by the control device in advance, by artificial treatment removable disk；When the judgement When identification device has judged that cable has reached preset cable rice number generation dishful, winding displacement system is controlled by the control device in time System stops winding displacement.
3. dishful detection device according to claim 1, it is characterised in that:
When pass through hardware identification solution to determine whether occur dishful when, system mechanical stop limiter (5) touch Pan Bi commutation Later under mechanism, automatic identification, remember normal winding displacement when head commutation later generation area；When the judgement identification device is examined It measures winding displacement head and has been moved to the generation area of the head commutation later, but there is no Crush trigger limiting device (5) When mechanical limit switch, the judgement identification device will judge automatically dishful and overflow risk；It is being consecutively detected winding displacement head After having been moved to the generation area that the head commutation is turned one's head but reaching preset number without Crush trigger limit switch, institute It states and judges that identification device judges that dishful spilling risk is larger according to probabilistic algorithm, police is overflowed by control device triggering dishful Report.
4. dishful detection device according to claim 3, it is characterised in that:
Three encoders are set, come identify respectively rack move up, move down, rotate horizontally operation when location information, Calculate operation area range of the cable in disk according to this.
5. dishful detection device according to claim 4, it is characterised in that:
Head commutation generation area later is had been moved to but without triggering machine being repeatedly consecutively detected winding displacement head When tool limit switch, the variance of operation area range of the cable in disk at this time is calculated, when variance is greater than scheduled threshold value, institute It states and judges that identification device judges that will have maximum probability dishful occur overflows risk, the control device triggering alarm device issues full Disk overflows alarm.
6. a kind of dishful detection method is applied in automatic Arrange-line System, which is characterized in that the described method comprises the following steps:
In dishful detection device judge identification device by software identification and/or hardware identification method come judge reeler around Dishful whether has occurred, and judging result is supplied to the control device in dishful detection device；The control device receives institute State judging result and executed according to judging result control as follows: control cable machine stops row when overflowing in cable dishful but not yet Line, the artificial treatment that perhaps gives warning in advance removable disk or triggering alarm device issue dishful and overflow alarm；Wherein, the automatic row Linear system system includes automatic winding displacement head (1) and controller, and controller control automatic winding displacement head (1) is left in the horizontal direction It moves right and moves up and down in vertical direction, cable (8) is fed to the cable wheel of rotation.
7. dishful detection method according to claim 6, it is characterised in that:
When pass through the software identification method to determine whether occur dishful when, system according to the size of cable wheel specification configure needed for The cable rice number to be coiled, system start recording in the case where being incuded with starting point, before reaching preset cable rice number, the judgement is known Other device judges that dishful will occur, and then early warning is issued in advance by the control device, by artificial treatment removable disk；When described When judging that identification device has judged that cable has reached preset cable rice number generation dishful, is controlled arrange by the control device in time Linear system system stops winding displacement.
8. dishful detection method according to claim 6, it is characterised in that:
When pass through the hardware identification solution to determine whether occur dishful when, system touches Pan Bi in mechanical stop limiter (5) Commutation turn one's head mechanism under, automatic identification, remember normal winding displacement when head commutation later generation area；It is filled when the judgement identifies It sets and detects that winding displacement head has been moved to the generation area of the head commutation later, but there is no Crush trigger limiting device (5) when mechanical limit switch, the judgement identification device will judge automatically dishful and overflow risk；It is being consecutively detected winding displacement Head has been moved to the generation area that the head commutation is turned one's head but reaches preset number without Crush trigger limit switch Afterwards, the judgement identification device judges that dishful spilling risk is larger according to probabilistic algorithm, triggers dishful by the control device Overflow alarm.
9. dishful detection method according to claim 8, it is characterised in that:
Three encoders are set, come identify respectively rack move up, move down, rotate horizontally operation when location information, Calculate operation area range of the cable in disk according to this.
10. dishful detection method according to claim 9, it is characterised in that:
Head commutation generation area later is had been moved to but without triggering machine being repeatedly consecutively detected winding displacement head When tool limit switch, the variance of operation area range of the cable in disk at this time is calculated, when variance is greater than scheduled threshold value, institute It states and judges that identification device judges that will have maximum probability dishful occur overflows risk, the control device triggering alarm device issues full Disk overflows alarm.
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