CN207548120U - A kind of automatic fastening device of vibration damper complement assembly machine - Google Patents

A kind of automatic fastening device of vibration damper complement assembly machine Download PDF

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Publication number
CN207548120U
CN207548120U CN201721691285.3U CN201721691285U CN207548120U CN 207548120 U CN207548120 U CN 207548120U CN 201721691285 U CN201721691285 U CN 201721691285U CN 207548120 U CN207548120 U CN 207548120U
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plate
fastening device
support plate
assembly machine
vibration damper
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Expired - Fee Related
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CN201721691285.3U
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李洪钊
刘永红
党建伟
王文波
朱自华
赵国超
朱恒波
童子豪
卢捷
王耀黎
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Nanyang Cijan Auto Shock Absorber Co Ltd
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Nanyang Cijan Auto Shock Absorber Co Ltd
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Abstract

本实用新型公开了一种减振器总成装配机的自动打紧装置,所诉的自动打紧装置包括立架,立架包括左右间隔设置的左竖板和右竖板,左竖板和右竖板的上端设置有一体成型的第一支撑板,第一支撑板上端面紧邻其后端面竖直设置有一体成型的矩形框,矩形框的上边框前端面横向设置有顶板,顶板和第一支撑板之间左右间隔设置有两根立柱,两根立柱上设置有一滑块,滑块中下部设置有矩形通孔,滑块上端中部设置有卡槽,滑块上端固定设置有前后水平设置的加固板,本实用新型能够实现自动化打紧,能够确保装配时自动识别螺母拧紧,且拧紧力矩稳定、可靠,能够提高生产效率,降低劳动强度,节约成本。

The utility model discloses an automatic tightening device of a shock absorber assembly assembly machine. The automatic tightening device includes a stand, and the stand includes a left vertical board and a right vertical board arranged at left and right intervals, and a left vertical board and a right vertical board. The upper end of the plate is provided with an integrally formed first support plate, and the end surface of the first support plate is vertically provided with an integrally formed rectangular frame adjacent to its rear end surface, and the front end surface of the upper frame of the rectangular frame is horizontally provided with a top plate, and the top plate and the first support plate There are two uprights at left and right intervals between the boards, a slider is set on the two uprights, a rectangular through hole is set in the middle and lower part of the slider, a card slot is set in the middle part of the upper end of the slider, and the upper end of the slider is fixed with a front and back horizontal reinforcement. Plate, the utility model can realize automatic tightening, can ensure automatic identification of nut tightening during assembly, and the tightening torque is stable and reliable, can improve production efficiency, reduce labor intensity, and save costs.

Description

一种减振器总成装配机的自动打紧装置An automatic tightening device for a shock absorber assembly machine

技术领域technical field

本实用新型涉及汽车减振器装配技术领域,具体涉及一种减振器总成装配机的自动打紧装置。The utility model relates to the technical field of automobile shock absorber assembly, in particular to an automatic tightening device of a shock absorber assembly assembly machine.

背景技术Background technique

汽车减震器是汽车一种避震的装置,为了使车架与车身的振动迅速衰减,从而改善汽车行驶的平顺性和舒适性,汽车悬架系统上一般都装有减震器,减震器能缓冲颠簸时产生弹压的压力,使得汽车行驶更平稳。Automobile shock absorber is a shock-absorbing device for automobiles. In order to quickly attenuate the vibration of the frame and body, thereby improving the ride comfort and comfort of the car, the automobile suspension system is generally equipped with shock absorbers. The shock absorber can buffer the pressure generated during bumps, making the car run more smoothly.

传统的减振器装配过程中,螺母装配基本靠电动扳手打紧,对产生假象力矩无法识别,打紧的力矩不稳定,易出现螺母松动,力矩过大等质量问题,打紧过程需要人工操作,而且平均20秒才能加工一个产品,效率较低。目前,国内的各大汽车厂家都要求在供应商在装配紧固方面要使用伺服拧紧设备,来保证装配受力的均匀一致,紧固过程能够识别假象力矩和确保过程的稳定性。汽车减振器属于安全件,对产品的稳定性及安全性都要求的比较高,因此在装配过程中使用伺服拧紧设备是非常有必要的。In the traditional shock absorber assembly process, the nut assembly is basically tightened by an electric wrench, which cannot identify the false torque generated, the tightening torque is unstable, prone to loose nuts, excessive torque and other quality problems, the tightening process requires manual operation, and average It takes 20 seconds to process a product, and the efficiency is low. At present, major domestic automobile manufacturers require suppliers to use servo tightening equipment in assembly fastening to ensure uniform assembly force. The fastening process can identify false torque and ensure process stability. Automobile shock absorbers are safety parts, which have relatively high requirements for product stability and safety, so it is very necessary to use servo tightening equipment in the assembly process.

实用新型内容Utility model content

本实用新型的目的是针对现有技术存在的不足,提供一种能够自动化打紧,确保装配时自动识别螺母拧紧,且拧紧力矩稳定、可靠,能够提高生产效率,降低劳动强度,节约成本的减振器总成装配机的自动打紧装置。The purpose of this utility model is to address the deficiencies of the existing technology, to provide an automatic tightening, to ensure that the nut is tightened automatically during assembly, and the tightening torque is stable and reliable, which can improve production efficiency, reduce labor intensity, and save costs. The automatic tightening device of the device assembly machine.

为了解决上述技术问题,本实用新型采用如下技术方案:一种减振器总成装配机的自动打紧装置,所诉的自动打紧装置包括立架,立架包括左右间隔设置的左竖板和右竖板,左竖板和右竖板的上端设置有一体成型的第一支撑板,第一支撑板上端面紧邻其后端面竖直设置有一体成型的矩形框,矩形框的上边框前端面横向设置有顶板,顶板和第一支撑板之间左右间隔设置有两根立柱,两根立柱上设置有一滑块,滑块中下部设置有矩形通孔,滑块上端中部设置有卡槽,滑块上端固定设置有前后水平设置的加固板,加固板下端面滑块前后两侧均设有受力块,两受力块下端设置有固定板,固定板下端面固定设置有电动扳手,固定板和电动扳手均穿过滑块的矩形通孔;顶板上端面滑块的正上方竖直设置有第一直线气缸,第一直线气缸的活塞杆外端穿过顶板和加固板卡设在滑块上端的卡槽内,第一直线气缸能够推动滑块沿立柱上下滑动,立架底部设置有底板,底板上端面前侧中部设置有支撑座,立架中下部左竖板和右竖板之间横向设置有第二支撑板,第二支撑板上端设置有辅助夹紧装置;辅助夹紧装置包括支撑块,支撑块前后水平设置在第二支撑板上端面中后部,支撑块上端设置有第二直线气缸,第二直线气缸前端设置有滑轨型平行机械夹爪,滑轨型平行机械夹爪前端设置有两夹紧块,两夹紧块内侧面对称竖直设置有弧形凹槽。In order to solve the above technical problems, the utility model adopts the following technical scheme: an automatic tightening device of a shock absorber assembly assembly machine, the automatic tightening device includes a stand, and the stand includes left vertical plates and right The vertical boards, the upper ends of the left vertical board and the right vertical board are provided with an integrally formed first support plate, and the end surface of the first support plate is vertically provided with an integrally formed rectangular frame adjacent to its rear end surface, and the front end surface of the upper frame of the rectangular frame is horizontally A top plate is provided, and two uprights are arranged at left and right intervals between the top plate and the first support plate, and a slider is arranged on the two uprights, a rectangular through hole is arranged in the middle and lower part of the slider, and a card slot is arranged in the middle part of the upper end of the slider. The upper end is fixed with a front and rear reinforcement plate, and the lower end of the reinforcement plate is equipped with a force block on both sides of the slider. All the electric wrenches pass through the rectangular through hole of the slider; the first linear cylinder is vertically arranged directly above the upper slider on the top plate, and the outer end of the piston rod of the first linear cylinder passes through the top plate and the reinforcing plate and is fixed on the slider. In the card slot at the upper end of the block, the first linear cylinder can push the slider to slide up and down along the column. There is a base plate at the bottom of the stand, and a support seat is set at the middle of the front side of the upper end of the base plate. A second support plate is arranged transversely between them, and an auxiliary clamping device is provided on the upper end of the second support plate; The second linear cylinder, the front end of the second linear cylinder is provided with a slide rail-type parallel mechanical gripper, and the front end of the slide rail type parallel mechanical gripper is provided with two clamping blocks, and the inner surfaces of the two clamping blocks are symmetrically and vertically provided with arc-shaped recesses. groove.

所述的立柱均为圆柱形立柱。The columns are all cylindrical columns.

两圆柱形立柱与滑块之间设置有直线轴承,使滑块滑动更流畅。A linear bearing is arranged between the two cylindrical columns and the slider to make the slider slide more smoothly.

所述的电动扳手为电动弯头定扭矩扳手。The electric wrench is an electric elbow constant torque wrench.

所述的电动弯头定扭矩扳手的弯头设置在支撑座的正上方。The elbow of the electric elbow constant torque wrench is arranged directly above the support base.

所述的两弧形凹槽内设置有橡胶垫。Rubber pads are arranged in the two arc-shaped grooves.

相对于现有技术,本实用新型的有益效果为:本实用新型能够实现自动化打紧,能够确保装配时自动识别螺母拧紧,且拧紧力矩稳定、可靠,能够提高生产效率,降低劳动强度,节约成本。Compared with the prior art, the beneficial effects of the utility model are: the utility model can realize automatic tightening, can ensure automatic identification of nut tightening during assembly, and the tightening torque is stable and reliable, can improve production efficiency, reduce labor intensity, and save costs.

附图说明Description of drawings

图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;

图2为本实用新型的主视图;Fig. 2 is the front view of the utility model;

图3为滑块的结构示意图。Fig. 3 is a schematic structural diagram of the slider.

201. 第一直线气缸、202.右竖板、204.底板、205.滑块、206. 电动弯头定扭矩扳手、207. 圆柱形立柱、208. 滑轨型平行机械夹爪、209.夹紧块、210.第二直线气缸、211.支撑座、212.第二支撑板、214.左竖板、216. 受力块、217. 加固板、218. 固定板、221.矩形通孔、222.卡槽。201. The first linear cylinder, 202. Right vertical plate, 204. Bottom plate, 205. Slider, 206. Electric elbow constant torque wrench, 207. Cylindrical column, 208. Slide rail type parallel mechanical gripper, 209. Clamping block, 210. Second linear cylinder, 211. Support seat, 212. Second support plate, 214. Left vertical plate, 216. Force block, 217. Reinforcement plate, 218. Fixed plate, 221. Rectangular through hole , 222. Card slot.

具体实施方式Detailed ways

实施例:如图1-3所示,本实用新型所述的一种减振器总成装配机的自动打紧装置,所诉的自动打紧装置包括立架,立架包括左右间隔设置的左竖板214和右竖板202,左竖板214和右竖板202的上端设置有一体成型的第一支撑板,第一支撑板上端面紧邻其后端面竖直设置有一体成型的矩形框,矩形框的上边框前端面横向设置有顶板,顶板和第一支撑板之间左右间隔设置有两根立柱,立柱均为圆柱形立柱207,两根圆柱形立柱207上设置有一滑块205,两圆柱形立柱207与滑块205之间设置有直线轴承,使滑块205滑动更流畅,滑块205中下部设置有矩形通孔221,滑块205上端中部设置有卡槽222,滑块205上端固定设置有前后水平设置的加固板217,加固板217下端面滑块205前后两侧均设有受力块216,两受力块216下端设置有固定板218,固定板218下端面固定设置有电动扳手,固定板218和电动扳手均穿过滑块205的矩形通孔221,电动扳手为电动弯头定扭矩扳手206,加固板217和顶板均设置有第一通孔。Embodiment: As shown in Figure 1-3, an automatic tightening device of a shock absorber assembly assembly machine described in the utility model, the automatic tightening device includes a stand, and the stand includes left vertical The upper ends of the plate 214 and the right vertical plate 202, the left vertical plate 214 and the right vertical plate 202 are provided with an integrally formed first support plate, and the upper surface of the first support plate is vertically provided with an integrally formed rectangular frame adjacent to its rear end surface. The front end face of the upper frame of the frame is horizontally provided with a top plate, and two columns are arranged at intervals between the top plate and the first supporting plate. A linear bearing is arranged between the vertical column 207 and the slider 205 to make the slider 205 slide more smoothly. The middle and lower part of the slider 205 is provided with a rectangular through hole 221, and the middle part of the upper end of the slider 205 is provided with a card slot 222. Reinforcing plates 217 arranged horizontally at the front and rear are provided. Stress blocks 216 are provided on the front and rear sides of the slider 205 on the lower end surface of the reinforcement plate 217. A fixed plate 218 is provided at the lower end of the two force-bearing blocks 216. An electric motor is fixedly installed on the lower end surface of the fixed plate 218. The wrench, the fixed plate 218 and the electric wrench all pass through the rectangular through hole 221 of the slider 205, the electric wrench is an electric elbow constant torque wrench 206, and the reinforcing plate 217 and the top plate are all provided with a first through hole.

顶板上端面滑块205的正上方竖直设置有第一直线气缸201,第一直线气缸201的活塞杆外端穿过顶板和加固板217的第一通孔,并卡设在滑块205上端的卡槽222内,第一直线气缸201能够推动滑块205沿圆柱形立柱207上下滑动,立架底部设置有底板204,底板204上端面前侧中部设置有支撑座211,电动弯头定扭矩扳手206的弯头设置在支撑座211的正上方,立架中下部左竖板214和右竖板202之间横向设置有第二支撑板212,第二支撑板212上端设置有辅助夹紧装置;辅助夹紧装置包括支撑块,支撑块前后水平设置在第二支撑板212上端面中后部,支撑块上端设置有第二直线气缸210,第二直线气缸210前端设置有滑轨型平行机械夹爪208,滑轨型平行机械夹爪208前端设置有两夹紧块209,两夹紧块209内侧面对称竖直设置有弧形凹槽,两弧形凹槽内设置有橡胶垫。A first linear cylinder 201 is vertically arranged directly above the upper slider 205 on the top plate, and the outer end of the piston rod of the first linear cylinder 201 passes through the first through hole of the top plate and the reinforcing plate 217, and is clamped on the slider. In the card slot 222 at the upper end of the 205, the first linear cylinder 201 can push the slider 205 to slide up and down along the cylindrical column 207, the bottom of the stand is provided with a base plate 204, and the upper end of the base plate 204 is provided with a support seat 211 in the middle of the front side. The elbow of the constant torque wrench 206 is arranged directly above the support base 211, a second support plate 212 is arranged horizontally between the left vertical plate 214 and the right vertical plate 202 in the middle and lower part of the stand, and the upper end of the second support plate 212 is provided with an auxiliary clip. tightening device; the auxiliary clamping device includes a support block, the support block is horizontally arranged on the middle rear part of the upper end surface of the second support plate 212, the upper end of the support block is provided with a second linear cylinder 210, and the front end of the second linear cylinder 210 is provided with a slide rail type Parallel mechanical grippers 208, two clamping blocks 209 are arranged at the front end of the sliding rail type parallel mechanical grippers 208, arc-shaped grooves are arranged vertically and symmetrically on the inner sides of the two clamping blocks 209, and rubber is arranged in the two arc-shaped grooves. pad.

本实用新型装配在工作台上配合转盘使用,当转盘上的夹持机构固定的减振器旋转到立架前端时,支撑座211托起转盘上的夹持机构底端,第二直线气缸210推动滑轨型平行机械夹爪208向前、滑轨型平行机械夹爪208夹紧减振器进行再次固定,第一直线气缸201推动滑块205沿圆柱形立柱207向下运动,使电动弯头定扭矩扳手206的弯头作用在夹持机构固定的减振器上端螺母上,电动弯头定扭矩扳手206工作进行旋紧。The utility model is assembled on the workbench and used with the turntable. When the shock absorber fixed by the clamping mechanism on the turntable rotates to the front end of the stand, the support base 211 holds up the bottom end of the clamping mechanism on the turntable, and the second linear cylinder 210 Push the sliding rail type parallel mechanical gripper 208 forward, the sliding rail type parallel mechanical gripper 208 clamps the shock absorber and fix it again, the first linear cylinder 201 pushes the slider 205 to move downward along the cylindrical column 207, so that the electric motor The elbow of the elbow constant torque wrench 206 acts on the nut at the upper end of the shock absorber fixed by the clamping mechanism, and the electric elbow constant torque wrench 206 works to tighten.

本实用新型能够实现自动化打紧,能够确保装配时自动识别螺母拧紧,且拧紧力矩稳定、可靠,能够提高生产效率,降低劳动强度,节约成本。The utility model can realize automatic tightening, can ensure automatic identification of nut tightening during assembly, and the tightening torque is stable and reliable, can improve production efficiency, reduce labor intensity, and save costs.

Claims (6)

1. a kind of automatic fastening device of vibration damper complement assembly machine, it is characterised in that:The automatic fastening device includes vertical Frame, stand include the spaced left riser in left and right and right riser, and the upper end of left riser and right riser is provided with integrally formed First support plate, the first support plate upper surface are vertically arranged with integrally formed rectangle frame close to end face thereafter, rectangle frame it is upper Frame front end face is horizontally arranged with top plate, and left and right is arranged at intervals with two root posts, two root posts between top plate and the first support plate On be provided with a sliding block, sliding block middle and lower part is provided with rectangular through-hole, and card slot is provided in the middle part of upper end of slide block, and upper end of slide block fixation is set The securing plate of anterior-posterior horizontal setting is equipped with, securing plate lower face sliding block front and rear sides are equipped with force block, and two force block lower ends are set Fixed plate is equipped with, fixed plate lower face is fixedly installed electric wrench, and the rectangle that fixed plate and electric wrench both pass through sliding block leads to Hole;First straight line cylinder is vertically arranged with right over the sliding block of top plate upper surface, the piston rod outer end of first straight line cylinder passes through Top plate and securing plate are fastened in the card slot of upper end of slide block, and first straight line cylinder can push sliding block to be slided up and down along column, are stood Frame bottom is provided with bottom plate, and middle part is provided with support base on front side of bottom plate upper surface, between the left riser in stand middle and lower part and right riser The second support plate is horizontally arranged with, the second support plate upper end is provided with auxiliary clamping device;Auxiliary clamping device includes supporting block, Supporting block anterior-posterior horizontal is arranged on the second support plate upper surface middle and back, and supporting block upper end is provided with second straight line cylinder, and second Straight line cylinder front end is provided with the parallel mechanical grip of sliding rail type, and the parallel mechanical grip front end of sliding rail type is provided with two gripping blocks, and two Gripping block medial surface is symmetrically vertically arranged with arc groove.
2. a kind of automatic fastening device of vibration damper complement assembly machine according to claim 1, it is characterised in that:Described Column is cylindrical column.
3. a kind of automatic fastening device of vibration damper complement assembly machine according to claim 2, it is characterised in that:Two cylinders Linear bearing is provided between shape column and sliding block, slides sliding block more smooth.
4. a kind of automatic fastening device of vibration damper complement assembly machine according to claim 1, it is characterised in that:Described Electric wrench is electronic elbow constant torque wrench.
5. a kind of automatic fastening device of vibration damper complement assembly machine according to claim 4, it is characterised in that:Described The elbow of electronic elbow constant torque wrench is arranged on the surface of support base.
6. a kind of automatic fastening device of vibration damper complement assembly machine according to claim 1, it is characterised in that:Described Rubber pad is provided in two arc grooves.
CN201721691285.3U 2017-12-07 2017-12-07 A kind of automatic fastening device of vibration damper complement assembly machine Expired - Fee Related CN207548120U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201721691285.3U CN207548120U (en) 2017-12-07 2017-12-07 A kind of automatic fastening device of vibration damper complement assembly machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201721691285.3U CN207548120U (en) 2017-12-07 2017-12-07 A kind of automatic fastening device of vibration damper complement assembly machine

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Publication Number Publication Date
CN207548120U true CN207548120U (en) 2018-06-29

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108908216A (en) * 2018-09-30 2018-11-30 安徽江淮汽车集团股份有限公司 A kind of anti-transfer screwing tool
CN112025278A (en) * 2020-08-13 2020-12-04 中车唐山机车车辆有限公司 Tightening device

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108908216A (en) * 2018-09-30 2018-11-30 安徽江淮汽车集团股份有限公司 A kind of anti-transfer screwing tool
CN112025278A (en) * 2020-08-13 2020-12-04 中车唐山机车车辆有限公司 Tightening device
CN112025278B (en) * 2020-08-13 2022-01-07 中车唐山机车车辆有限公司 Tightening device

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