A kind of caramel produces the reaction kettle of anti-sticking wall
Technical field
The utility model is related to the reactions that caramel process units technical field more particularly to a kind of caramel produce anti-sticking wall
Kettle.
Background technology
Caramel is also known as burnt sugar coloring, is commonly called as dark reddish brown, is the thick liquid or powder being boiled into maltose, sucrose etc., and dark brown has
Bitter taste is mainly used for the coloring of soy sauce, candy, vinegar, beer etc..Caramel is a kind of very extensive day of application range in food
Right colorant is important a member in food additives.The manufacture of caramel is a kind of browning reaction, and browning reaction is that we are daily
The phenomenon that life is in food processing and the cooking through being commonly encountered, can up to now, and science and technology still cannot exact explanation caramel
The mechanism of reaction, the structure composition of caramel are also not yet realized.Sugar material is placed in reaction kettle using pressurization production caramel system,
It is heated with steam(Also have with oil bath heating)Different technology auxiliary agents is added in after to certain temperature, held for some time reaches eventually
After point, discharging filters and is quickly cooled to less than 38 DEG C packagings.Different technology auxiliary agents, different temperature, during different heat preservations
Between, different pH values can obtain far different product.And existing caramel production reaction kettle is complicated, using not
Convenient, syrup is easily adhered on the inner wall of reaction kettle in the production process of caramel, and post-processing is inconvenient, easily causes to intersect
Pollution.
Utility model content
The purpose of this utility model be it is complicated in order to solve caramel production reaction kettle in the prior art, it is inconvenient for use
Victory, syrup is easily adhered on the inner wall of reaction kettle in the production process of caramel, and post-processing is inconvenient, easily causes to intersect dirty
The problem of dye, and a kind of caramel proposed produces the reaction kettle of anti-sticking wall.
To achieve these goals, the utility model employs following technical solution:
A kind of caramel produces the reaction kettle of anti-sticking wall, including symmetrically arranged four supporting legs, four supporting legs
On jointly be equipped with lower reaction kettle body, the lower reaction kettle body be equipped with upper reaction kettle body, the upper reaction kettle body be equipped with charging
Pipe, air inlet pipe, steam pipe, exhaust pipe and drain pipe, the feed pipe are equipped with material inlet valve, and the air inlet pipe is equipped with air inlet
Valve, the steam pipe are equipped with steam valve, and the exhaust pipe is equipped with emptying valve, and the drain pipe is equipped with hydrophobic
Valve, the upper reaction kettle body are equipped with pressure gauge, thermometer and safety valve, and upper reaction kettle body is run through simultaneously in the lower end of the pressure gauge
Equipped with pressure sensor, the thermometer runs through to upper reaction kettle body and is equipped with temperature sensor, is set on the upper reaction kettle body
There is observation window, the lower reaction kettle body is equipped with the first discharge nozzle, the second discharge nozzle and cooling feed pipe, first discharge nozzle
The first discharge valve is equipped with, second discharge nozzle is equipped with the second discharge valve, and the cooling feed pipe is equipped with cooling
Material inlet valve, first discharge nozzle are equipped with the first connecting tube, and the described one end of first connecting tube far from the first discharge nozzle is consolidated
Surely water cooling box is connected with, is connected between the water cooling box and cooling feed pipe by the second connecting tube.
Preferably, be equipped with water circulating pump and discharging pump in the water cooling box, and the first connecting tube and the second connecting tube with
Discharging pump connects.
Preferably, the upper reaction kettle body is equipped with babinet, and hollow lever, the babinet are fixedly connected in the babinet
It is interior it is symmetrical open up there are two sliding rail, be equipped with movable block jointly on two sliding rails, the movable block upper surface is fixedly connected with
Piston rod is fixedly connected with piston, and piston is located in hollow lever on the piston rod, and the lower surface of the movable block passes through
Connecting rod is fixedly connected with pressurizing block, and air-blowing device is equipped with by tube body on the side wall of the babinet.
Preferably, the inner wall of the lower reaction kettle body and upper reaction kettle body is equipped with polytetrafluoroethylene ethylene layer.
Preferably, cover, the cover one end and sight far from shaft are rotatably connected to by shaft on the observation window
It examines and is connected by the first lock-screw between window, the inner wall of the observation window is uniformly provided with multiple peephole lamps.
Preferably, it is connected between the upper reaction kettle body and lower reaction kettle body by multiple first lock-screws.
In the utility model, material inlet valve is opened, emptying valve is opened, material is poured by feed pipe in reaction kettle,
In fill process operator must the moment charging degree from observation window from, guarantee material reactor volume three/
Two, into complete material after close material inlet valve, close emptying valve, open steam valve, check whether drain valve hydrophobic, such as reaction kettle
Interior steam pressure persistently rises, and illustrates that drain valve blocks, steam off valve, and open drain valve the gentle row of water immediately
To the greatest extent, if drain valve is normal, as long as hydrophobic without gas, air pressure, not more than kg are stepped up, then observation is instead out of observation window
It answers situation in kettle, ensures that pressure is no more than kg in kettle, temperature in the kettle is maintained at DEG C-DEG C, ensures soaking time between-minute,
If three indexs are all up to standard, i.e. this batch of product reaction is completed, and is then shut off steam valve, the mass expanded feelings from observation tube
Condition opens emptying valve when material does not expand, the pressure in reaction kettle is emptied, then opens the first discharge valve and cooling
Material inlet valve opens water circulating pump and discharging pump, is cooled down by water cooling box to material, until temperature is reduced to set point of temperature
Value closes water circulating pump, opens the second discharge valve, and the material for producing completion flows out reaction kettle by the second discharge nozzle;It is lower anti-
The inner wall of autoclave body and upper reaction kettle body is answered to be equipped with polytetrafluoroethylene ethylene layer, polytetrafluoroethylene (PTFE) does not adhere to any substance, to human body without
It poisons, and high temperature resistant, prevents material sticks on reaction kettle inner wall;When needing to be finely adjusted reacting kettle inner pressure, beat
Air-blowing device is opened, air-blowing device is to carrying out air-blowing in babinet, then the pressure increase between movable block and babinet, then movable block is in cunning
Rail moves downward, and is moved downward, while pressurizing block moves downward by piston rod band piston, reacting kettle inner pressure increase,
Conversely, reacting kettle inner pressure reduces.The utility model is simple in structure, easy to use, and reaction kettle inner wall is equipped with polytetrafluoroethylene ethylene layer,
Syrup is prevented to be adhered on reaction kettle inner wall, is cleaned convenient for the later stage, is reduced the probability of cross contamination, be worthy to be popularized.
Description of the drawings
Fig. 1 be the utility model proposes a kind of caramel produce anti-sticking wall reaction kettle structure diagram;
Fig. 2 be the utility model proposes a kind of caramel produce anti-sticking wall reaction kettle middle case part-structure amplify
Figure.
In figure:1 supporting leg, 2 second discharge nozzles, 3 water cooling boxes, 4 second connecting tubes, 5 first connecting tubes, 6 first discharge nozzles,
Reaction kettle body, 8 feed pipes, 9 air inlet pipe, 10 steam pipes, 11 exhaust pipes, 12 babinets, 13 pressure gauges, 14 thermometers, 15 safety on 7
Valve, 16 observation windows, 17 drain pipes, 18 polytetrafluoroethylene ethylene layers, 19 times reaction kettle bodies, 20 cooling feed pipes, 21 pressurizing blocks, 22 are slided
Rail, 23 movable blocks, 24 piston rods, 25 pistons, 26 hollow levers, 27 air-blowing devices.
Specific embodiment
The following is a combination of the drawings in the embodiments of the present utility model, and the technical scheme in the embodiment of the utility model is carried out
It clearly and completely describes, it is clear that the described embodiments are only a part of the embodiments of the utility model rather than whole
Embodiment.
In the description of the present invention, it is to be appreciated that term " on ", " under ", "front", "rear", "left", "right",
The orientation or position relationship of the instructions such as " top ", " bottom ", " interior ", " outer " are based on orientation shown in the drawings or position relationship, are only
The utility model must have specific with the device or element for simplifying description rather than instruction or hint meaning for ease of description
Orientation, with specific azimuth configuration and operation, therefore it is not intended that limitation to the utility model.
With reference to Fig. 1-2, a kind of caramel produces the reaction kettle of anti-sticking wall, including symmetrically arranged four supporting legs 1, four
Lower reaction kettle body 19 is equipped on supporting leg 1 jointly, lower reaction kettle body 19 is equipped with upper reaction kettle body 7, and upper reaction kettle body 7 is equipped with
Feed pipe 8, air inlet pipe 9, steam pipe 10, exhaust pipe 11 and drain pipe 17, feed pipe 8 are equipped with material inlet valve, are set in air inlet pipe 9
There is air intake valve, steam pipe 10 is equipped with steam valve, and exhaust pipe 11 is equipped with emptying valve, and drain pipe 17 is equipped with hydrophobic
Valve, upper reaction kettle body 7 are equipped with pressure gauge 13, thermometer 14 and safety valve 15, and upper reaction kettle body 7 is run through in the lower end of pressure gauge 13
And equipped with pressure sensor, thermometer 14 runs through to upper reaction kettle body 7 and equipped with temperature sensor, and upper reaction kettle body 7 is equipped with
Observation window 16, lower reaction kettle body 19 are equipped with the first discharge nozzle 6, the second discharge nozzle 2 and cooling feed pipe 20, the first discharge nozzle 6
The first discharge valve is equipped with, the second discharge nozzle 2 is equipped with the second discharge valve, and cooling feed pipe 20 is equipped with cooling inlet valve
Door, the first discharge nozzle 6 are equipped with the first connecting tube 5, and the one end of the first connecting tube 5 far from the first discharge nozzle 6 is fixedly connected with water
Ice chest 3 is connected between water cooling box 3 and cooling feed pipe 20 by the second connecting tube 4.
In the utility model, water circulating pump and discharging pump, and the first connecting tube 5 and the second connecting tube 4 are equipped in water cooling box 3
It is connect with discharging pump, upper reaction kettle body 7 is equipped with babinet 12, is fixedly connected with hollow lever 26 in babinet 12, in babinet 12
It is symmetrical to open up there are two sliding rail 22, it is equipped with movable block 23 jointly on two sliding rails 22,23 upper surface of movable block is fixedly connected with work
Stopper rod 24 is fixedly connected with piston 25, and piston is located in hollow lever 26 on piston rod 24, and the lower surface of movable block 23 passes through
Connecting rod is fixedly connected with pressurizing block 21, and air-blowing device 27, lower 19 He of reaction kettle body are equipped with by tube body on the side wall of babinet 12
The inner wall of upper reaction kettle body 7 is equipped with polytetrafluoroethylene ethylene layer 18, and polytetrafluoroethylene (PTFE) does not adhere to any substance, harmless to the human body,
And high temperature resistant prevents material sticks to be rotatably connected to cover by shaft on observation window 16 on reaction kettle inner wall, and cover is remote
It is connected between one end and observation window 16 from shaft by the first lock-screw, the inner wall of observation window is uniformly provided with multiple peepholes
Lamp convenient for the observation to material reaction degree, passes through multiple first lock-screws between upper reaction kettle body 7 and lower reaction kettle body 19
Connection.
When the utility model is used, opening material inlet valve, emptying valve is opened, material is poured into instead by feed pipe 8
It answers in kettle, the necessary moment charging degree from observation window 16 of operator in fill process ensures material in reactor volume
2/3rds, into complete material after close material inlet valve, close emptying valve, open steam valve, check whether drain valve hydrophobic,
If the steam pressure in reaction kettle persistently rises, illustrate that drain valve blocks, steam off valve, and open drain valve water immediately
It is gentle to drain, if drain valve is normal, as long as hydrophobic without gas, air pressure, not more than 4kg are stepped up, then from observation window
Situation in observing response kettle in 16 ensures that pressure is no more than 4kg in kettle, and temperature in the kettle is maintained at 135 DEG C -140 DEG C, ensures heat preservation
Time, such as three indexs were all up to standard between 25-30 minutes, i.e. this batch of product reaction is completed, and is then shut off steam valve, from
Observation tube observes mass expanded situation, and emptying valve is opened when material does not expand, the pressure in reaction kettle is emptied, is then beaten
The first discharge valve and cooling material inlet valve are opened, water circulating pump and discharging pump is opened, is cooled down by water cooling box 3 to material,
Until temperature is reduced to set point of temperature value, water circulating pump is closed, the second discharge valve is opened, produces the material of completion by second
Discharge nozzle 2 flows out reaction kettle;The inner wall of lower reaction kettle body 19 and upper reaction kettle body 7 is equipped with polytetrafluoroethylene ethylene layer 18, polytetrafluoro
Ethylene does not adhere to any substance, harmless to the human body, and high temperature resistant, prevents material sticks on reaction kettle inner wall;It is needing
When being finely adjusted to reacting kettle inner pressure, air-blowing device 27 is opened, air-blowing device 27 is interior to babinet 12 to carry out air-blowing, then movable block
Pressure increase between 23 and babinet 12, then movable block 23 is moved downward in sliding rail 22, and passes through piston rod 24 with piston 25
It moves downward, while pressurizing block 21 moves downward, reacting kettle inner pressure increase, conversely, reacting kettle inner pressure reduces.
The preferable specific embodiment of the above, only the utility model, but the scope of protection of the utility model is not
This is confined to, in the technical scope that any one skilled in the art discloses in the utility model, according to this practicality
Novel technical solution and its utility model design are subject to equivalent substitution or change, should all cover the protection model in the utility model
Within enclosing.