CN105904559B - A kind of Multifunction carbonization furnace of high efficiency production summer sleeping mat block - Google Patents
A kind of Multifunction carbonization furnace of high efficiency production summer sleeping mat block Download PDFInfo
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- CN105904559B CN105904559B CN201610258101.8A CN201610258101A CN105904559B CN 105904559 B CN105904559 B CN 105904559B CN 201610258101 A CN201610258101 A CN 201610258101A CN 105904559 B CN105904559 B CN 105904559B
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- valve
- furnace body
- summer sleeping
- sleeping mat
- steam
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M1/00—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching
- B27M1/08—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching by multi-step processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M1/00—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching
- B27M1/06—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching by burning or charring, e.g. cutting with hot wire
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- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Mechanical Engineering (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
A kind of Multifunction carbonization furnace of high efficiency production summer sleeping mat block, including furnace body and pedestal, furnace body is a rotatable sealing container, respectively there are one backing ring, furnace body outer surface is uniformly fixed with heating tube, and gear ring is welded in the middle part of furnace body outer surface for weldering before and after furnace body outer surface, furnace body front is equipped with blowdown valve, quick operating valve is equipped with by axis pin on the conical opening of furnace body front end, the steam exhaust device of furnace high-temperature gas is also equipped on the quick operating valve of furnace body front end, furnace body rear end is equipped with steam inlet device.The present invention makes the workshop section of the carbonization of summer sleeping mat block, drying, dyeing be completed in this equipment, accomplish a tractor serves several purposes, it is especially carbonized to summer sleeping mat block under conditions of heating, pressurization, closed rotation, dried, dyes production, substantially reduce the time needed for the production of summer sleeping mat block, improve the product quality of summer sleeping mat block, production efficiency is substantially increased, the labor intensity of operating personnel is alleviated, reduces the personal injury to operating personnel such as coloring agent.
Description
Technical field
The present invention relates to bamboo product process equipment, a kind of particularly Multifunction carbonization furnace of high efficiency production summer sleeping mat block.
Background technology
Because bamboo wood is influenced by growing environment reason, natural bamboo is to the easy allergy of skin, so processed in summer sleeping mat block
Necessary boiling, carries out high-temperature sterilization in journey.Traditional handicraft is all manually to move summer sleeping mat block to rectangular open stainless steel
In container, rouge and powder, black powder and hydrogen peroxide and block piece is added to mix in water, upper cover plastic foil is fired in the bottom of container
Block is boiled in material heating.This method wastes a large amount of human and material resources and fuel source, and product aberration is big, unstable quality.
People is most importantly easily scalded during boiling block, is gone out the block piece contacted when block and is remained hydrogen peroxide, it is harmful to body.Naturally
The hardness of bamboo wood is not high, needs drying, charing, and general way is that sterilize, dye, drying, carbonizing all be different at present
It is carried out in equipment, it is less efficient.
Invention content
The present invention for current summer sleeping mat block piece production in, disinfection, dyeing, drying, charing be all in different equipment into
Row, less efficient low output, unstable quality and the shortcomings that the harm of employee's body, and a kind of high efficiency production proposed
Multifunction carbonization furnace.
The Multifunction carbonization furnace of this high efficiency production summer sleeping mat block, including furnace body and pedestal, which is characterized in that furnace body is one
A rotatable sealing container, respectively there are one backing rings, furnace body outer surface to be uniformly fixed with heating tube for weldering before and after furnace body outer surface,
It is welded with gear ring in the middle part of furnace body outer surface, gear ring is connected with transmission device；Pressure gauge and thermometer, furnace body front are installed on furnace body
Blowdown valve is installed, quick operating valve is equipped with by axis pin on the conical opening of furnace body front end, door opener is installed beside quick operating valve, soon
The opening and closing of enabling are to provide power by the motor in door opener to complete, and are also installed on the quick operating valve of furnace body front end
There are the steam exhaust device of furnace high-temperature gas, furnace body rear end that steam inlet device is installed.
Steam exhaust device includes single direction rotation connector, on single direction rotation connector it is in parallel be equipped with temperature sensor, safety valve,
Exhaust-valve and insurance exhaust pipe, single direction rotation connector is movable to be shelved on pedestal.
Steam inlet device includes the inside admission valve that steam jet pipe communicates in the outside admission valve and furnace body communicated with heating tube, above-mentioned
Two inlet valves are all connected by Bidirectional rotating joint with regulating valve, and Bidirectional rotating joint is mounted on the base.
The fixed riding wheel apparatus of useful bolt and transmission device are installed, transmission device includes driving motor, transmission on pedestal
Motor is connected with gear reducer, shaft coupling, pinion gear successively, and pinion gear and gear ring are meshed, and so that furnace body is rotated by driving motor；
Riding wheel apparatus has four groups, and furnace body by 2 backing ring supports.
The front end of furnace body is welded with counter weight device in the other side of door opener.
Be welded with 2-4 helical-blade and 2-4 steam jet pipe on inboard wall of furnace body, when furnace body rotates, helical-blade can make material to
Preceding or move backward, one end of steam jet pipe and the inside admission valve of steam inlet device communicate, and it is small that exhaust is uniformly disposed on steam jet pipe
Hole.
Quick operating valve includes anter and rear piece, and anter can be opened, and rear piece is fixed on furnace body, and rear on piece is provided with input and output material
Mouthful.
The present invention makes the workshop section of the carbonization of summer sleeping mat block, drying, dyeing be completed in this equipment, accomplishes a tractor serves several purposes, saves
Equipment investment cost has been saved, has especially been carbonized, dried, dyed to summer sleeping mat block under conditions of heating, pressurization, closed rotation
Production substantially reduces the time needed for the production of summer sleeping mat block, improves the product quality of summer sleeping mat block, substantially increases production effect
Rate reduces production cost, alleviates the labor intensity of operating personnel, reduces coloring agent etc. and hinders to the person of operating personnel
Evil, production are more safe and reliable.
Description of the drawings
The front view of Fig. 1 Multifunction carbonization furnaces of the present invention
Fig. 2 is the left-hand view of Multifunction carbonization furnace of the present invention
In figure：1. 2. exhaust-valve 3. of safety valve insures 4. quick operating valve of exhaust pipe, 5. door openers, 6. backing rings, 7. heating
Pipe, 8. gear rings, 9. pressure gauges, 10. thermometers, 11. outside admission valves, 12. inside admission valves, 13. regulating valves, 14. riding wheel apparatus,
15. pedestal, 16. pinion gears, 17. shaft couplings, 18. speed reducers, 19. driving motors, 20. blowdown valves, 21. single direction rotation connectors,
22. temperature sensor, 23. counter weight devices, 24. furnace bodies, 25, Bidirectional rotating joint.
Specific implementation mode
The present invention is described in detail as follows With reference to embodiment：
In fig. 1 and 2, the Multifunction carbonization furnace of this high efficiency production summer sleeping mat block, including furnace body 24 and pedestal 15,
It is characterized in that, furnace body 24 is a rotatable sealing container, and respectively there are one backing ring 6, furnace bodies 24 for weldering before and after 24 outer surface of furnace body
Outer surface is uniformly fixed with heating tube 7, is welded with gear ring 8 in the middle part of 24 outer surface of furnace body, gear ring 8 is connected with transmission device；Furnace body
Pressure gauge 9 and thermometer 10 are installed, 24 front of furnace body is equipped with blowdown valve 20, passes through pin on 24 front end conical opening of furnace body on 24
Axis is equipped with quick operating valve 4, and 4 side of quick operating valve is equipped with door opener 5, and the opening and closing of quick operating valve 4 are by door opener 5
Motor provide power come what is completed, the steam exhaust device of furnace high-temperature gas, stove are also equipped on the quick operating valve 4 of 24 front end of furnace body
24 rear end of body is equipped with steam inlet device.
Steam exhaust device includes single direction rotation connector 21, on single direction rotation connector 21 it is in parallel be equipped with temperature sensor 22,
Safety valve 1, exhaust-valve 2 and insurance exhaust pipe 3, single direction rotation connector 21 is movable to be shelved on pedestal 15.
Steam inlet device includes the inside admission valve that steam jet pipe 24 communicates in the outside admission valve 11 and furnace body communicated with heating tube 7
12, above-mentioned two inlet valve is all connected by Bidirectional rotating joint 25 with regulating valve 13, and Bidirectional rotating joint 25 is mounted on bottom
On seat 15.
It includes driving motor that the fixed riding wheel apparatus 14 of useful bolt and transmission device, transmission device are installed on pedestal 15
19, driving motor 19 is connected with speed reducer 18, shaft coupling 17, pinion gear 16 successively, and pinion gear 16 and gear ring 8 are meshed, and pass through
Driving motor 19 makes furnace body 24 rotate；Riding wheel apparatus 14 has four groups, and furnace body 24 by 26 supports of backing ring.
The front end of furnace body 24 is welded with counter weight device 23 in the other side of door opener 5, and the weight of door opener 5 is by matching
Refitting sets 23 to adjust balance.
Be welded with four helical-blades and two steam jet pipes on 24 inner wall of furnace body, when furnace body rotates, helical-blade can make material to
Preceding or move backward, one end of steam jet pipe and the inside admission valve 12 of steam inlet device communicate, and exhaust is uniformly disposed on steam jet pipe
Aperture.
Quick operating valve 4 includes anter and rear piece, and anter can be opened, and rear piece is fixed on furnace body 24, and rear on piece is provided with disengaging
Material mouth.
The course of work is described as follows：
In fig. 1 and 2, summer sleeping mat block starts the motor of door opener 5, quick operating valve 4 is made to beat when carbonization stage produces
It opens, the steam exhaust device of the anter of quick operating valve 4 and front end is removed, then start the driving motor 19 in transmission device, make furnace body
24 counterclockwise rotate, by wait the summer sleeping mat block carbonized from quick operating valve 4 after piece material hole in pour into, summer sleeping mat block is pushed away helical-blade
Into it is lower to furnace body rear end movement be loaded into, when summer sleeping mat it is packaged to it is appropriate when, stop driving motor 19, after furnace body comes to a complete stop, then close up
Then the front and rear panel of quick operating valve 4 starts the motor of door opener 5, quick operating valve 4 is made to clamp, and closes exhaust-valve 2 and blowdown valve 20,
Outside admission valve 11 and inside admission valve 12 are opened, starting driving motor 19 makes furnace body rotate counterclockwise, and opens production steam valve and passes through
For regulating valve 13 to heating tube 7 and steam jet pipe steam supply, temperature sensor 22 controls steam by controller to control to adjust valve 13
Pressure and flow, when making in furnace body 24 temperature control air pressure is excessively high in 150 DEG C -170 DEG C, furnace body 24, furnace gas is from safety
Valve 1 discharges, this stage is the carbonization of summer sleeping mat block, stops driving motor 19 after carbonization is good, closes to supply to regulating valve 13 and steam
Then the valve of vapour opens exhaust-valve 2, after the reading for observing pressure gauge 9 is 0, then open blowdown valve 20, restart door opener
5 motor, unclamps quick operating valve 4 and removes the anter and steam exhaust device of quick operating valve 4, and then starting driving motor 19 keeps furnace body 24 suitable
Clockwise rotates, and summer sleeping mat block is promoted from the rear sheet stock hole of quick operating valve 4 by helical-blade and is constantly discharged from inside to outside.
In Fig. 1~Fig. 2, summer sleeping mat block is when drying stage produces, will be with steam jet pipe 24 after being packed into summer sleeping mat block to be dried
The inside admission valve 12 communicated is closed, and exhaust-valve 2 is opened, and temperature sensor 22 controls to adjust valve 13 by controller, adds to adjust
Steam pressure in heat pipe 7 makes furnace body of the in-furnace temperature control at 70 DEG C -90 DEG C, production rotate counterclockwise, dries
Afterwards, rotationally clockwise, summer sleeping mat block is promoted by helical-blade from the rear sheet stock hole of quick operating valve 4 and is discharged from inside to outside furnace body 24.
In Fig. 1~Fig. 2, after being packed into summer sleeping mat block to be dyed, coloring agent is passed through when dyeing phase produces for summer sleeping mat block
Blowdown valve 20 enters in stove, dyeing dosage a to timing, closes blowdown valve 20, and the release pressure of adjustment safety valve 1, will to normal pressure
The inside admission valve 12 communicated with steam jet pipe 24 is closed, and exhaust-valve 2 is opened, and temperature sensor 22 controls to adjust valve by controller
13, to adjust steam pressure in heating tube 7, furnace body 24 rotates counterclockwise, passes through controller control with temperature sensor 22
Regulating valve 13 processed makes in-furnace temperature control at 70 DEG C -90 DEG C, after dyeing, stops in furnace body 24 to adjust steam pressure
Blowdown valve 20 is opened under state, coloring agent is made to recycle, and at this time otherwise blowdown valve 20 should start biography in furnace body extreme lower position by
Motor 19 is moved to realize, after dyeing, rotationally clockwise, summer sleeping mat block is promoted rear from quick operating valve 4 by helical-blade to furnace body 24
Material hole is discharged from inside to outside.
Claims (2)
1. a kind of Multifunction carbonization furnace of high efficiency production summer sleeping mat block, including furnace body and pedestal, furnace body is one rotatable close
Container is sealed, respectively there are one backing ring, furnace body outer surface is uniformly fixed with heating tube for weldering before and after furnace body outer surface, in furnace body outer surface
Portion is welded with gear ring, and gear ring is connected with transmission device；Pressure gauge and thermometer are installed, furnace body front is equipped with blowdown on furnace body
Valve is equipped with quick operating valve on the conical opening of furnace body front end by axis pin, and quick operating valve is equipped with door opener, the opening of quick operating valve on one side
It is to provide power by the motor in door opener come what is completed with closing, furnace high-temperature is also equipped on the quick operating valve of furnace body front end
The steam exhaust device of gas, furnace body rear end are equipped with steam inlet device；It is characterized in that：
Steam exhaust device includes single direction rotation connector, in parallel on single direction rotation connector to be equipped with temperature sensor, safety valve, emptying
Valve and insurance exhaust pipe, single direction rotation connector is movable to be shelved on pedestal；
Steam inlet device includes the inside admission valve that steam jet pipe communicates in the outside admission valve and furnace body communicated with heating tube, above-mentioned two
Inlet valve is all connected by Bidirectional rotating joint with regulating valve, and Bidirectional rotating joint is mounted on the base；
The fixed riding wheel apparatus of useful bolt and transmission device are installed, transmission device includes driving motor, driving motor on pedestal
It is connected successively with gear reducer, shaft coupling, pinion gear, pinion gear and gear ring are meshed, and so that furnace body is rotated by driving motor；Support roller
Device has four groups, and furnace body by 2 backing ring supports；
The front end of furnace body is welded with counter weight device in the another side of quick operating valve；
2-4 helical-blade and 2-4 steam jet pipe, one end of steam jet pipe and the inside admission valve phase of steam inlet device are welded on inboard wall of furnace body
It is logical, exhaust hole is uniformly disposed on steam jet pipe；
Quick operating valve includes anter and rear piece, and anter can be opened, and rear piece is fixed on furnace body, and rear on piece is provided with feed inlet and outlet.
2. a kind of production method of the Multifunction carbonization furnace of high efficiency production summer sleeping mat block according to claim 1, feature
It is, steps are as follows when carbonization stage produces for summer sleeping mat block：The motor for starting door opener, makes quick operating valve open, by quick operating valve
Anter and the steam exhaust device of front end remove, then start the driving motor in transmission device, furnace body made counterclockwise to rotate,
By wait the summer sleeping mat block carbonized from quick operating valve after piece material hole in pour into, summer sleeping mat block under the propulsion of helical-blade to furnace body rear end move
Be loaded into, when summer sleeping mat it is packaged to it is appropriate when, stop driving motor, after furnace body comes to a complete stop, then close up the front and rear panel of quick operating valve, then open
The motor of dynamic door opener, makes quick operating valve clamp, and closes exhaust-valve and blowdown valve, opens outside admission valve and inside admission valve, starts
Driving motor makes furnace body rotate counterclockwise, and opens production steam valve by regulating valve to heating tube and steam jet pipe steam supply, temperature passes
Sensor controls to adjust valve by controller, and then controls steam pressure and flow, make stove body temperature control 150 DEG C-
170 DEG C, when air pressure is excessively high in furnace body, furnace gas is discharged from safety valve, this stage is the carbonization of summer sleeping mat block, after carbonization is good
Stop driving motor, closes the valve for supplying steam to regulating valve, then open exhaust-valve, after the reading for observing pressure gauge is 0,
Blowdown valve is opened again, restarts the motor of door opener, unclamp quick operating valve and removes the anter and steam exhaust device of quick operating valve, then
Starting driving motor makes furnace body rotationally clockwise, and summer sleeping mat block is not promoted from the rear sheet stock hole of quick operating valve from inside to outside not by helical-blade
Disconnected discharge；
Steps are as follows when drying stage produces for summer sleeping mat block：After being packed into summer sleeping mat block to be dried, will be communicated with steam jet pipe in into
Steam valve is closed, and opens exhaust-valve, temperature sensor controls to adjust valve by controller to be made to adjust steam pressure in heating tube
Furnace body of the in-furnace temperature control at 70 DEG C -90 DEG C, production rotates counterclockwise, and after drying, furnace body turns clockwise
Dynamic, summer sleeping mat block is promoted from the rear sheet stock hole of quick operating valve by helical-blade and is discharged from inside to outside；
Steps are as follows when dyeing phase produces for summer sleeping mat block：After being packed into summer sleeping mat block to be dyed, by coloring agent by blowdown valve into
Enter in stove, dyeing dosage closes blowdown valve, adjust the release pressure of safety valve to normal pressure, will be communicated with steam jet pipe to a timing
Inside admission valve close, open exhaust-valve, temperature sensor by controller control to adjust valve, to adjust vapour pressure in heating tube
Power, furnace body rotate counterclockwise, and temperature sensor controls to adjust valve by controller, make temperature in stove to adjust steam pressure
Degree control after dyeing, opens blowdown valve in the state that furnace body stops, coloring agent is made to recycle, arrange at this time at 70 DEG C -90 DEG C
Otherwise dirty valve should start driving motor to realize, after dyeing, furnace body turns clockwise in furnace body extreme lower position by small step
Dynamic, summer sleeping mat block is promoted from the rear sheet stock hole of quick operating valve by helical-blade and is discharged from inside to outside.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610258101.8A CN105904559B (en) | 2016-04-25 | 2016-04-25 | A kind of Multifunction carbonization furnace of high efficiency production summer sleeping mat block |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610258101.8A CN105904559B (en) | 2016-04-25 | 2016-04-25 | A kind of Multifunction carbonization furnace of high efficiency production summer sleeping mat block |
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| CN105904559A CN105904559A (en) | 2016-08-31 |
| CN105904559B true CN105904559B (en) | 2018-09-21 |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108342197A (en) * | 2018-03-01 | 2018-07-31 | 黄国贞 | A kind of automatic air supply device of bamboo cane retort |
| CN111086080B (en) * | 2020-01-13 | 2022-01-25 | 日照益尔居木业股份有限公司 | Timber is degree of depth carbonizing apparatus in batches |
| CN111455591B (en) * | 2020-04-15 | 2022-05-24 | 山东锦旭能源科技股份有限公司 | Method for processing bamboo material by full-automatic intelligent carbonization and drying integrated machine |
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| JP4010498B2 (en) * | 2002-11-25 | 2007-11-21 | 忠 宮本 | Preparation method of wood, and building, furniture, or acoustic equipment formed of wood produced by the method |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101439529A (en) * | 2008-12-23 | 2009-05-27 | 罗玉成 | Microwave vacuum drying and carbonizing device and method for wood |
| CN202053335U (en) * | 2011-02-28 | 2011-11-30 | 覃健林 | High-efficiency carbonization furnace |
| CN202037682U (en) * | 2011-04-19 | 2011-11-16 | 上海大不同木业科技有限公司 | Wood heat treatment tank |
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| CN105904559A (en) | 2016-08-31 |
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