CN207534203U - A kind of welding workstation based on six-shaft industrial robot - Google Patents
A kind of welding workstation based on six-shaft industrial robot Download PDFInfo
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- CN207534203U CN207534203U CN201720671955.9U CN201720671955U CN207534203U CN 207534203 U CN207534203 U CN 207534203U CN 201720671955 U CN201720671955 U CN 201720671955U CN 207534203 U CN207534203 U CN 207534203U
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Abstract
A kind of welding workstation based on six-shaft industrial robot, it is characterised in that：Including A rooms and B rooms and C rooms, welding machine, wire feeder, welding gun, welded part fixture, the first six-shaft industrial robot, the two or six axis welding industry robot, master controller, control panel, welded part, welded part Fixture box, teaching machine, the first sect, the second sect, partition board, partition board notch, safe fence, body-sensing infrared detector；Further include positioner, control system, driver, welder system；The work station recognizes work and operative skill in relation to robot for student, again by learning programming technique, acquisition sends out the instruction that various actions are done to robot, acquisition sends out instructions, the acquisitions for implementing to weld simulation and welding practical operation to welded part various to robot completion and sends out the grasp to the various transformation of positioner progress, the instructions rotated, so as to obtain through control panel to the various technical ability controlled and operate of robot progress.
Description
Technical field
The utility model is related to robotic technology field, specifically a kind of welding job based on six-shaft industrial robot
It stands.
Background technology
In the prior art, various industrial automation training platforms also have much, have statement emphasize safety, have statement mesh
What the preceding experience system industrially applied without simulation welding robot used for student's study, and the utility model is carried
Go out new technical solution and not only include experience system and the simulation that safe, offer simulation welding robot is industrially applied
Welding job also provides really double six-shaft industrial robots and carries out industrial practical operation for observation of students, offer student's operation robot
Industrial operations real training, and whole offer high speed all-digitized demodulator are provided, monitor each weldering section, each production in welding process
The completion quality of task and completion situation；The dual robot can carry out opposite, side by side and arm, the simulation behaviour of high-low-position welding
Work and practical operation；The dual robot can carry out the simulation operation and practical operation of mutually auxiliary collaboration welding, by wherein 1
Robot controls the position of welded part, height, direction, positive and negative, and the high welding position of welding difficulty is become to the weldering of low difficulty
Position such as horizontal position welding, vertical weldering, downhand welding etc. are connect, and the simulation that welded part welds is operated by the completion of other in which robot and reality
Border operation element, the technical solution of the above innovation are currently available technology institutes or lack.
Utility model content
A kind of welding workstation based on six-shaft industrial robot provides the simulation reality that welding robot is industrially applied
Exercising system and simulation welding job provide true six-shaft industrial robot and carry out making welded part actual welding operation；Institute
It states outside work station safe fence, understands the technical ability welding action of simulation welding robot for observation of students, understands for observation of students
Real machine people enters the station to the situation and operative skill of the practical welding job of welded part work and offer student and operates machine in person
Device people carries out industrial operations real training.
To achieve the above object, the utility model provides following technical solution：A kind of weldering based on six-shaft industrial robot
Connect work station, it is characterised in that：Including A rooms and B rooms and C rooms, welding machine 1, wire feeder 2, welding gun 3, welded part fixture 4,
First six-shaft industrial robot 5, the two or six axis welding industry robot 5a, master controller 6, control panel 7, welded part 8,
Welded part Fixture box 9, teaching machine 10, the first sect 11, the second sect 11a, partition board 11b, partition board notch 11c, safety are enclosed
Column 12, body-sensing infrared detector 13；The work station further includes positioner, control system, driver, welder system；The work
Make station as rectangular Fence structure, share tri- Room of A, B, C；The welding machine 1 is mounted on the place in the upper left corner in the C rooms；It is described to send
Silk mechanism 2 is mounted on the upper rear of the two or the six axis welding industry robot 5a；The welding gun 3 is mounted on the described 2nd 6
The mechanical arm front end of axis welding industry robot 5a；The welded part fixture 4 is mounted on the first six axis in the C rooms
Before 5 arm of industrial robot；First six-shaft industrial robot 5 is mounted in the C rooms by the ground of this one side of partition board 11b
Side；Two or the six axis welding industry robot 5a is mounted on the place that 1 one side of welding machine is leaned in the C rooms, and second
Six axis welding industry robot 5a are installed with first six-shaft industrial robot 5 opposition；The master controller 6 is mounted on described
Outside the safe fence 12 of welding workstation side or it is placed in the C rooms；The control panel 7 is being mounted on the A rooms just
The place of side in front of the door；The welded part Fixture box 9 is mounted on the place of one middle side part of C rooms；The teaching machine 10
Mounted on the A rooms by the place before the partition board 11b；First sect 11 is mounted on A rooms front side；Described
Two sect 11a are mounted on the side of the B rooms and C rooms junction；The partition board 11b is mounted on the A rooms and B rooms and is handed over C rooms
Meet place；The partition board notch 11c is on the partition board 11b；The safe fence 12 is the overall outer of the welding workstation
Wall；The body-sensing infrared detector 13 is mounted on the middle part of the second sect 11a sides.
Anticollision sensing is installed on 5 and the 2nd 6 axis welding industry robot 5a arms of the first six-shaft industrial robot
Device, anticollision inductor are electrically connected with master controller 6；The master controller 6 respectively with first six-shaft industrial robot 5 and
Two or six axis welding industry robot 5a are electrically connected and exchange information；The master controller 6 is also controlled with displacement mechatronics with passing through
Positioner processed changes the position of welded part；First six-shaft industrial robot, 5 and the 2nd 6 axis welding industry robot
5a controlled by master controller 6 can carry out it is opposite, side by side and arm, the simulation of high-low-position welding operates and practical operation；Described first
5 and the 2nd 6 axis welding industry robot 5a of six-shaft industrial robot is controlled by master controller 6 can carry out mutually auxiliary collaboration welding
Simulation operation and practical operation；The master controller 6 with for program with realize control first six-shaft industrial robot 5 and
The operation of two or six axis welding industry robot 5a and the teaching machine 10 of movement locus are electrically connected and real time information exchanges；The master
Controller 6 and teaching machine 10 is electrically connected with control panel 7 and real time information exchanges；The control panel 7 play whole display and
Monitoring；The positioner includes rotating platform and welded part fixture and branch palm body；The rotating platform is connect with branch palm body
It is and rotatable；The positioner further includes tumbler and motor；The motor includes frequency converter and is electrically connected with master controller 6
It connects；The motor further includes encoder, and encoder is electrically connected with master controller 6 with by the amount of spin of the motor detected and steering
Master controller 6 is passed to so as to be transported to control panel 7；The body-sensing infrared detector 13 is electrically connected with control panel 7.
The entire work station whole process provides high speed all-digitized demodulator, monitor each weldering section in welding process, each
The completion quality of production task and completion situation；The welding machine a tractor serves several purposes, carbon steel, stainless steel, general steel and thickness, it is thin etc. all
It can weld；There is provided a variety of welding expert systems and separate procedure, it is ensured that obtain best welding quality；Unified adjusting, it is interior
Deposit expert's specification；Huge expert's welding cell, parameter regulation auto-associating, replacing operating mode only needs to adjust wire feed rate；With
Photoelectric encoder realizes wire feed rate feedback and control, no matter under wire feed payload and Ultra-Low Speed, can stablize wire feed；It is open
Pulse parameter, freely matched according to weld seam, satisfied weldquality and molding can be obtained；Welded part fixture is welded to use
Pneumatic actuation improves the efficiency of welding, it can be achieved that the function of quick-clamping workpiece and quick release workpiece.
There is body-sensing infrared detector 13 in side safety guard net before the second sect of work station 11a, prevent idler
It is strayed into or enters arbitrarily and safe accident occurs, body-sensing infrared detector 13 is electrically connected with control panel 7.
The robot 5 and 5a are protected with security protection, and anticollision inductor is installed specially on robot arm, are prevented
Inductor is hit to be electrically connected with master controller 6, when robot arm leave setting range or touch hit other objects when, inductor can be reported
It warns and transmits information to master controller 6 so as to which robot be enabled to correct or power off.
Two master controllers 6 are electrically connected and exchange information with the robot 5 and 5a respectively；Master controller 6 also with
Displacement mechatronics are with by controlling positioner to change the position of welded part.
The robot 5 and robot 5a controlled by master controller 6 can carry out it is opposite, side by side and arm, high-low-position welding
Simulation operation and practical operation.
The robot 5 and 5a are controlled the simulation that can carry out mutually auxiliary collaboration welding to operate and practical operation by master controller 6,
Such as by controlling the position of welded part, height, direction, positive and negative by robot 5, the high welding position of welding difficulty is become into low difficulty
Such as horizontal position welding of the welding position of degree, vertical weldering, downhand welding etc., and the simulation that welded part welds is operated by robot 5a completions and actually
Operation element.
The master controller 6 to realize for programming with controlling robot 5 and the operation of 5a and the teaching machine of movement locus
10 electrical connections.
The master controller 6 and teaching machine 10 is electrically connected with control panel 7 and real time information exchanges.
The control panel 7 can in whole display monitoring welding process each weldering section, each production task completion
Quality and completion situation.
The positioner includes rotating platform and welded part fixture and branch palm body, and welded part fixture is used to fix
Workpiece to be welded；Rotating platform and branch palm body are connect and rotatable；Positioner further includes tumbler and motor, and motor is rotation
Device provides power；The motor includes frequency converter and is electrically connected with master controller 6；Motor further includes encoder, and encoder is used
In detection motor amount of spin and steering, encoder be electrically connected with master controller 6 with by the amount of spin of the motor detected and turn
To master controller 6 is passed to so as to be transported to control panel 7.
The work station is rectangular Fence structure, there is tri- Room of A, B, C；The control panel 7 is placed at work station main entrance；
Before the demonstrator 10 is placed in A rooms and B rooms partition board 11b；Jagged 11c is for observation C rooms working condition on the partition board 11b；
The welding machine 1, six-shaft industrial robot 5, six axis welding industry robot 5a are placed and mounted on C rooms；The master controller 6 is pacified
It puts outside the safe fence 12 of the welding workstation side or is placed in the C rooms.
The beneficial effects of the utility model
By the simulation operation and practical operation of the utility model robot described above, students therefrom understand and recognize
Work common sense and operative skill in relation to robot, then be subject to by learning programming technique, acquisition, which is sent out, makees respectively robot 5
The instruction of kind action obtains to send out and the various fingers for implementing to weld simulation and weld practical operation to welded part is completed to robot 5a
Enable, obtain send out to positioner carry out it is various transformation, rotation instructions grasp, more so as to obtain through control panel 7 to described
Robot carries out the technical ability of various controls and operation.
Description of the drawings
Fig. 1 is the structure diagram of the utility model.
Specific embodiment
Embodiment 1, with reference to Fig. 1, Fig. 1 is the three-dimensional distribution schematic diagram of work station described in the utility model；In figure：A rooms and B
Room and C rooms, 1- welding machines, 2- wire feeders, 3- welding guns, 4- welded parts fixture, 5- six-shaft industrial robots, the weldering of six axis of 5a-
Connect industrial robot, 6- master controllers, 7- control panels, 8- welded parts, 9- welded parts Fixture box, 10- demonstrators,
The first sects of 11-, the second sects of 11a-, 11 b- partition boards, 11c- partition boards notch, 12- safe fences, body-sensing infrared detector 13.
The utility model is not limited to the above-mentioned all specific embodiments shown, all pairs with the utility model
Substantially identical replacement or accommodation belongs to the scope of protection of the utility model.
Claims (2)
1. a kind of welding workstation based on six-shaft industrial robot, it is characterised in that：Including A rooms and B rooms and C rooms, welding machine
(1), wire feeder (2), welding gun (3), welded part fixture (4), the first six-shaft industrial robot (5), the welding of the two or six axis
Industrial robot (5a), master controller (6), control panel (7), welded part (8), welded part Fixture box (9), teaching
Device (10), the first sect (11), the second sect (11a), partition board (11b), partition board notch (11c), safe fence (12), body-sensing are red
External detector (13)；The work station further includes positioner, control system, driver, welder system；The work station is rectangular
Fence structure shares tri- Room of A, B, C；The place in welding machine (1) upper left corner in the C rooms；The wire feeder (2)
Mounted on the upper rear of the two or the six axis welding industry robot (5a)；The welding gun (3) is mounted on the two or six axis
The mechanical arm front end of welding industry robot (5a)；The welded part fixture (4) the first six axis works in the C rooms
Before industry robot (5) arm；First six-shaft industrial robot (5) is in the C rooms by partition board (11b) this one side
Place；Two or the six axis welding industry robot (5a) leans on the place of the welding machine (1) one side in the C rooms, and
And the two or six axis welding industry robot (5a) and first six-shaft industrial robot (5) opposition install；The master controller
(6) it outside or is placed in the C rooms mounted on the safe fence (12) of the welding workstation side；The control panel (7)
Mounted on the place of the A rooms preceding side of main entrance；The welded part Fixture box (9) is mounted on one middle side part of C rooms
Place；The teaching machine (10) is mounted on the A rooms by the place before the partition board (11b)；First sect (11) installation
In A rooms front side；Second sect (11a) is mounted on the B rooms and the side of C rooms junction；The partition board
(11b) is mounted on the A rooms and B rooms and C rooms junction；The partition board notch (11c) is on the partition board (11b)；It is described
Safe fence (12) is total external wall of the welding workstation；The body-sensing infrared detector (13) is mounted on the second
The middle part of door (11a) side.
2. welding workstation according to claim 1, it is characterised in that：First six-shaft industrial robot (5) and
Anticollision inductor is installed, anticollision inductor is electrically connected with master controller (6) on two or six axis welding industry robot (5a) arms；Institute
Master controller (6) is stated to be electrically connected with first six-shaft industrial robot (5) and the two or six axis welding industry robot (5a) respectively
Connect and exchange information；The master controller (6) is also with displacement mechatronics with by controlling positioner to change welded part
Position；First six-shaft industrial robot (5) and the two or six axis welding industry robot (5a) can by master controller (6) control
It carries out opposite, side by side and arm, the simulation operation and practical operation of high-low-position welding；First six-shaft industrial robot (5) and
Two or six axis welding industry robot (5a) by master controller (6) control can carry out mutually it is auxiliary collaboration welding simulation operate and reality
Operation；The master controller (6) to realize for programming with controlling first six-shaft industrial robot (5) and the two or six axis to weld
It connects the operation of industrial robot (5a) and teaching machine (10) electrical connection and real time information of movement locus exchanges；The master controller
(6) and teaching machine (10) is electrically connected with control panel (7) and real time information exchanges；The control panel (7) plays whole display
And monitoring；The positioner includes rotating platform and welded part fixture and branch palm body；The rotating platform connects with branch palm body
It connects and rotatable；The positioner further includes tumbler and motor；The motor is including frequency converter and electric with master controller (6)
Connection；The motor further includes encoder, encoder be electrically connected with master controller (6) with by the amount of spin of the motor detected and
Steering passes to master controller (6) so as to be transported to control panel (7)；The body-sensing infrared detector (13) and control panel
(7) it is electrically connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720671955.9U CN207534203U (en) | 2017-05-26 | 2017-05-26 | A kind of welding workstation based on six-shaft industrial robot |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720671955.9U CN207534203U (en) | 2017-05-26 | 2017-05-26 | A kind of welding workstation based on six-shaft industrial robot |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207534203U true CN207534203U (en) | 2018-06-26 |
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ID=62607312
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720671955.9U Active CN207534203U (en) | 2017-05-26 | 2017-05-26 | A kind of welding workstation based on six-shaft industrial robot |
Country Status (1)
| Country | Link |
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| CN (1) | CN207534203U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109048065A (en) * | 2018-10-19 | 2018-12-21 | 重庆驰骋轻型汽车部件股份有限公司 | A kind of automobile antero posterior axis automatic processing system |
| CN109759671A (en) * | 2019-02-14 | 2019-05-17 | 广州松兴电气股份有限公司 | One kind controlling Control System of Welding Robot based on PLC |
-
2017
- 2017-05-26 CN CN201720671955.9U patent/CN207534203U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109048065A (en) * | 2018-10-19 | 2018-12-21 | 重庆驰骋轻型汽车部件股份有限公司 | A kind of automobile antero posterior axis automatic processing system |
| CN109048065B (en) * | 2018-10-19 | 2024-05-10 | 重庆驰骋轻型汽车部件股份有限公司 | Automatic processing system for front and rear axles of automobile |
| CN109759671A (en) * | 2019-02-14 | 2019-05-17 | 广州松兴电气股份有限公司 | One kind controlling Control System of Welding Robot based on PLC |
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