CN207494144U - A kind of magnet wire insulation layer laser clean in place device - Google Patents
A kind of magnet wire insulation layer laser clean in place device Download PDFInfo
- Publication number
- CN207494144U CN207494144U CN201721107123.0U CN201721107123U CN207494144U CN 207494144 U CN207494144 U CN 207494144U CN 201721107123 U CN201721107123 U CN 201721107123U CN 207494144 U CN207494144 U CN 207494144U
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- CN
- China
- Prior art keywords
- laser
- insulation layer
- locating channel
- clean
- magnet wire
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000009413 insulation Methods 0.000 title claims abstract description 22
- 230000003287 optical effect Effects 0.000 claims abstract description 22
- 241000209094 Oryza Species 0.000 claims abstract description 19
- 235000007164 Oryza sativa Nutrition 0.000 claims abstract description 19
- 239000000835 fiber Substances 0.000 claims abstract description 19
- 235000009566 rice Nutrition 0.000 claims abstract description 19
- 239000000428 dust Substances 0.000 claims abstract description 14
- 239000000779 smoke Substances 0.000 claims abstract description 14
- 230000001681 protective effect Effects 0.000 claims description 4
- 241000931526 Acer campestre Species 0.000 claims description 3
- 239000002184 metal Substances 0.000 claims description 3
- 229910052751 metal Inorganic materials 0.000 claims description 3
- 235000019504 cigarettes Nutrition 0.000 claims 1
- 238000001914 filtration Methods 0.000 claims 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 abstract description 11
- 238000004140 cleaning Methods 0.000 abstract description 11
- 229910052802 copper Inorganic materials 0.000 abstract description 6
- 239000010949 copper Substances 0.000 abstract description 6
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 239000004020 conductor Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 230000003670 easy-to-clean Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000009422 external insulation Methods 0.000 description 1
- 239000003500 flue dust Substances 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Landscapes
- Laser Beam Processing (AREA)
Abstract
The utility model discloses a kind of magnet wire insulation layer laser clean in place device, including：Rice counting wheel, power wheel, fibre optical sensor, laser cleaner and locating channel, the rice counting wheel and power wheel are located at the both sides of locating channel, the workpiece setting is fed forward in locating channel and under the driving of power wheel, the fibre optical sensor is located at the front of rice counting wheel, the laser cleaner is separately positioned on the both sides of locating channel and positioned at the front of fibre optical sensor, the laser cleaner respectively includes being generally aligned in the same plane interior laser head, compressed-air atomizer and filtrating smoke dust system suction nozzle, the laser head is perpendicularly oriented to the longitudinal axis of workpiece.By the above-mentioned means, magnet wire insulation layer laser clean in place device described in the utility model, improves the peeling efficiency of flat copper line insulating layer, and it is not damaged to copper line surface using contactless cleaning, reduce security risk.
Description
Technical field
The utility model is related to clean in place technical field, more particularly to a kind of magnet wire insulation layer laser clean in place
Device.
Background technology
Motor-car traction motor stator region line conductor row is mostly made of flat type copper wire, in order to subsequently weld, is needed to flat type copper wire table
The insulating layer of face portion is removed, and at present mainly in a manner that artificial blade strikes off, this artificial removal's mode is deposited
In problems with：
Blade is struck off there are security risk, and operator is easily hurt；
It is low to remove the peel efficiency, the mode of production falls behind；
Blade easily causes to damage to matrix copper surface.
Utility model content
The utility model is carried mainly solving the technical problems that provide a kind of magnet wire insulation layer laser clean in place device
Magnet wire insulation layer removal efficiency and quality are risen, reduces manual operation, reduces security risk.
In order to solve the above technical problems, the technical solution that the utility model uses is：A kind of magnet wire insulation is provided
Layer laser clean in place device, including：Rice counting wheel, power wheel, fibre optical sensor, laser cleaner and locating channel, it is described
Rice counting wheel and power wheel are located at the both sides of locating channel, the workpiece setting in locating channel and under the driving of power wheel to
Preceding conveying, the fibre optical sensor are located at the front of rice counting wheel, and the laser cleaner is separately positioned on the two of locating channel
Side and the front for being located at fibre optical sensor, the laser cleaner respectively include being generally aligned in the same plane interior laser head, compression
Air nozzle and filtrating smoke dust system suction nozzle, the laser head are perpendicularly oriented to the longitudinal axis of workpiece, the compressed air spray
Mouth and filtrating smoke dust system suction nozzle are located at laser head both sides and are tiltedly directed toward the focus of laser head respectively.
In one preferred embodiment of the utility model, the locating channel end set has protective plate.
In one preferred embodiment of the utility model, the locating channel is metal locating channel.
In one preferred embodiment of the utility model, opening is provided on the locating channel and is caused in locating channel
The outer surface of workpiece of conveying is located in the laser focal depth range of laser head.
In one preferred embodiment of the utility model, jet direction and the workpiece longitudinal axis of the compressed-air atomizer
Into 30 ~ 50 ° of angle, the filtrating smoke dust system suction nozzle and workpiece longitudinal axis are into 30 ~ 60 ° of angle.
In one preferred embodiment of the utility model, 40 ~ 50L/min of air mass flow of the compressed-air atomizer.
In one preferred embodiment of the utility model, the system power 0.75KW of the filtrating smoke dust system suction nozzle.
In one preferred embodiment of the utility model, the laser head is pulse CO2Laser, average power rating
50W, 0 ~ 40ns of pulsewidth, 0 ~ 50KHz of laser frequency, 10.6 μm of optical maser wavelength, laser galvanometer system are two-dimensional scanning mirrors, are scanned
Rate is 0 ~ 4000mm/s.
In one preferred embodiment of the utility model, controller, the rice counting wheel, power wheel, Fibre Optical Sensor are further included
Device and laser cleaner respectively with controller linearly connected.
In one preferred embodiment of the utility model, the workpiece reaches fibre optical sensor by rice counting wheel and power wheel
During position, controller length parameter set, after workpiece proceeds to setting extension position, power wheel stops, and laser cleaner is opened
Beginning work is cleaned according to the cleaning parameters of setting, and after cleaning, laser cleaner is closed, and power wheel is rotated further,
Workpiece is driven to move on, laser cleaner is again turned on being cleaned after forward travel distance reaches setting length, so recycles.
The beneficial effects of the utility model are：A kind of magnet wire insulation layer laser clean in place dress that the utility model is pointed out
It puts, can carry out automation clean in place, the welding position being spaced improves the peeling efficiency of flat copper line insulating layer, and use is non-
Contact is cleaned, not damaged to copper line surface, and production efficiency is high, reduces security risk.
Description of the drawings
It is required in being described below to embodiment in order to illustrate more clearly of the technical scheme in the embodiment of the utility model
Attached drawing to be used is briefly described, it should be apparent that, the accompanying drawings in the following description is only some realities of the utility model
Example is applied, it for those of ordinary skill in the art, without creative efforts, can also be according to these attached drawings
Other attached drawings are obtained, wherein：
Fig. 1 is a kind of structural representation of one preferred embodiment of magnet wire insulation layer laser clean in place device of the utility model
Figure；
Fig. 2 is the structure diagram of laser cleaner in Fig. 1；
Fig. 3 is the workpiece schematic diagram after cleaning；
Fig. 4 is the schematic cross-section of workpiece.
Specific embodiment
Below by the technical scheme in the utility model embodiment is clearly and completely described, it is clear that described
Embodiment is only the part of the embodiment of the utility model, instead of all the embodiments.Based on the implementation in the utility model
Example, all other embodiment that those of ordinary skill in the art are obtained without making creative work belong to
The range of the utility model protection.
~ Fig. 4 is please referred to Fig.1, the utility model embodiment includes：
A kind of magnet wire insulation layer laser clean in place device, including：Controller, rice counting wheel 3, power wheel 5, Fibre Optical Sensor
Device 4, laser cleaner 1 and locating channel 2, the rice counting wheel 3 and power wheel 5 are located at the both sides of locating channel 2, the workpiece
7 are arranged in locating channel 2 and are fed forward under the driving of power wheel 5, before the fibre optical sensor 4 is located at rice counting wheel 3
Side, fibre optical sensor 4 sense workpiece 7 by when, rice counting wheel 3 start to work carry out length monitoring.The rice counting wheel 3 moves
Wheels 5, fibre optical sensor 4 and laser cleaner 1 with controller linearly connected, facilitate setting running parameter respectively, realize certainly
Dynamicization is cleaned.
The laser cleaner 1 is separately positioned on the both sides of locating channel 2 and positioned at the front of fibre optical sensor 4, institute
Laser cleaner 1 is stated to respectively include being generally aligned in the same plane interior laser head 11, compressed-air atomizer 13 and filtrating smoke dust system
System suction nozzle 12, the laser head 11 are perpendicularly oriented to the longitudinal axis 7 of workpiece, the compressed-air atomizer 13 and filtrating smoke dust system
Suction nozzle 12 of uniting is located at 11 both sides of laser head and is tiltedly directed toward the focus of laser head 11, the jet side of the compressed-air atomizer 13 respectively
To, into 30 ~ 50 ° of angle, the filtrating smoke dust system suction nozzle 12 is with workpiece longitudinal axis into 30 ~ 60 ° with workpiece longitudinal axis
Angle.Laser head 11 removes the insulating layer of workpiece surface, and 13 blowing out pressurised air of compressed-air atomizer blows overburden
It rises, and overburden and flue dust is sucked using filtrating smoke dust system suction nozzle 12, improve the working efficiency of laser head 11.
2 end set of locating channel has protective plate 6, and protective plate 6 improves safety during operation, protection week
Enclose environmental sanitation.
The locating channel 2 is metal locating channel.Opening is provided on the locating channel 2 and causes locating channel 2
7 outer surface of workpiece of interior conveying is located in the laser focal depth range of laser head 11, can be easy to clean and influences to convey.
The laser head 11 is pulse CO2Laser, average power rating 50W, 0 ~ 40ns of pulsewidth, laser frequency 0 ~
50KHz, 10.6 μm of optical maser wavelength, laser galvanometer system be two-dimensional scanning mirrors, sweep speed be 0 ~ 4000mm/s, the compression
Air mass flow 40 ~ the 50L/min, the system power 0.75KW of the filtrating smoke dust system suction nozzle 13 of air nozzle 13.
When the workpiece 7 reaches 4 position of fibre optical sensor by rice counting wheel 3 and power wheel 5, controller length parameter is put
Position, after workpiece 7 proceeds to setting extension position, power wheel 5 stops, and laser cleaner 1 is started to work, according to the cleaning of setting
Parameter is cleaned, and after cleaning, laser cleaner 1 is closed, and power wheel 5 is rotated further, and workpiece is driven to move on, preceding
Laser cleaner 1 is again turned on being cleaned after reaching setting length into distance, so recycles.
Embodiment 1：
By taking the flat copper line insulating layer removal of certain well-known motor-car trailer system manufacturer as an example, laser cleaning process is as follows：
1st, cleaning requirement
Interruption peeling, it is 50mm often to locate skinner length, and interval 150mm is removed the peel at two, removes the peel position view and workpiece is horizontal
Schematic cross-section is as shown in Figure 3, Figure 4.
2nd, cleaning process
（1）Adjusting laser power be 30-50W, pulse width 20-30ns, pulse frequency 20-30KHz, vibration mirror scanning rate
2000-3000mm/s, scanning area length 50mm, width 10mm, whole region laser scan twice altogether back and forth；
（2）Around bundled flat type copper wire after straightener is aligned, one end from locating channel entrance is sent into and reaches idler wheel, hand
The dynamic wheel 5 that turns on the power, flat type copper wire is rotated with power wheel 5 and is travelled forward, after fibre optical sensor 4 are reached, automatic trigger metering
Wheel 3 is started to work, and forward travel distance is calculated by rice counting wheel 3, and after forward travel distance reaches setting length, power wheel 5 is automatically stopped,
Laser head 11, compressed-air atomizer 13 and filtrating smoke dust system suction nozzle 12 are opened, and laser cleaning is carried out according to setup parameter；
（3）After region cleaning to be cleaned, power wheel 5 rotates, and flat type copper wire is driven to move forward, and reaches setting length
After spending position, power wheel 5 stops, repeated washing process.
In conclusion a kind of magnet wire insulation layer laser clean in place device that the utility model is pointed out, efficient, safety
Protection effect is good, can carry out the interval clean in place of enameled wire external insulation, good product quality is not damaged to conductor, has
It is improved conducive to welding quality, reduces cost of labor.
The above description is only the embodiments of the present invention, and it does not limit the scope of the patent of the present invention, every
The equivalent structure or equivalent flow shift made using the utility model description is directly or indirectly used in other phases
The technical field of pass, is equally included in the patent within the scope of the utility model.
Claims (9)
1. a kind of magnet wire insulation layer laser clean in place device, for the surface insulation layer clean in place of enameled wire class workpiece,
It is characterised in that it includes：Rice counting wheel, power wheel, fibre optical sensor, laser cleaner and locating channel, the rice counting wheel and
Power wheel is located at the both sides of locating channel, and the workpiece setting is fed forward in locating channel and under the driving of power wheel,
The fibre optical sensor is located at the front of rice counting wheel, and the laser cleaner is separately positioned on the both sides of locating channel and is located at
The front of fibre optical sensor, the laser cleaner respectively include being generally aligned in the same plane interior laser head, compressed-air atomizer
And filtrating smoke dust system suction nozzle, the laser head are perpendicularly oriented to the longitudinal axis of workpiece, the compressed-air atomizer and cigarette
Dirt filtration system suction nozzle is located at laser head both sides and is tiltedly directed toward the focus of laser head respectively.
2. magnet wire insulation layer laser clean in place device according to claim 1, which is characterized in that the locating channel
End set has protective plate.
3. magnet wire insulation layer laser clean in place device according to claim 1, which is characterized in that the locating channel
For metal locating channel.
4. magnet wire insulation layer laser clean in place device according to claim 1, which is characterized in that the locating channel
On be provided with opening and cause locating channel in convey outer surface of workpiece be located in the laser focal depth range of laser head.
5. magnet wire insulation layer laser clean in place device according to claim 1, which is characterized in that the compressed air
The jet direction of nozzle and workpiece longitudinal axis are into 30 ~ 50 ° of angle, the filtrating smoke dust system suction nozzle and workpiece longitudinal axis
Into 30 ~ 60 ° of angle.
6. magnet wire insulation layer laser clean in place device according to claim 1, which is characterized in that the compressed air
40 ~ 50L/min of air mass flow of nozzle.
7. magnet wire insulation layer laser clean in place device according to claim 1, which is characterized in that the filtrating smoke dust
The system power 0.75KW of system suction nozzle.
8. magnet wire insulation layer laser clean in place device according to claim 1, which is characterized in that the laser head is
Pulse CO2Laser, average power rating 50W, 0 ~ 40ns of pulsewidth, 0 ~ 50KHz of laser frequency, 10.6 μm of optical maser wavelength, laser
Galvanometer system is two-dimensional scanning mirrors, and sweep speed is 0 ~ 4000mm/s.
9. magnet wire insulation layer laser clean in place device according to claim 1, which is characterized in that further include control
Device, the rice counting wheel, power wheel, fibre optical sensor and laser cleaner respectively with controller linearly connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721107123.0U CN207494144U (en) | 2017-08-31 | 2017-08-31 | A kind of magnet wire insulation layer laser clean in place device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721107123.0U CN207494144U (en) | 2017-08-31 | 2017-08-31 | A kind of magnet wire insulation layer laser clean in place device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207494144U true CN207494144U (en) | 2018-06-15 |
Family
ID=62497802
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721107123.0U Expired - Fee Related CN207494144U (en) | 2017-08-31 | 2017-08-31 | A kind of magnet wire insulation layer laser clean in place device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207494144U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113996601A (en) * | 2021-10-29 | 2022-02-01 | 苏州乐普斯电子有限公司 | Laser coating removing method and device for electrode wire for needle electrode |
-
2017
- 2017-08-31 CN CN201721107123.0U patent/CN207494144U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113996601A (en) * | 2021-10-29 | 2022-02-01 | 苏州乐普斯电子有限公司 | Laser coating removing method and device for electrode wire for needle electrode |
| CN113996601B (en) * | 2021-10-29 | 2023-02-10 | 苏州乐普斯电子有限公司 | Laser coating removing method and device for electrode wire for needle electrode |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20221202 Address after: 215000 No. 1202, Fuxin Road, yangshe Town, Zhangjiagang City, Suzhou City, Jiangsu Province Patentee after: ZHANGJIAGANG QINGYAN DETECTION TECHNOLOGY Co.,Ltd. Address before: 215600 2 Fuxin Road, Yang Shi Town, Zhangjiagang, Suzhou, Jiangsu Patentee before: ZHANGJIAGANG QINGYAN REMANUFACTURING INDUSTRY RESEARCH INSTITUTE Co.,Ltd. |
|
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180615 |