CN207483915U - A kind of silk cocoon separation counting device based on vacuum cup - Google Patents
A kind of silk cocoon separation counting device based on vacuum cup Download PDFInfo
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 9
- 230000001360 synchronised effect Effects 0.000 claims description 9
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- 241000255789 Bombyx mori Species 0.000 abstract description 25
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- 238000007689 inspection Methods 0.000 description 2
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Abstract
一种基于真空吸盘的蚕茧分离计数装置包括：装置X轴运动机构、装置Z轴运动机构、蚕茧吸取机构、控制柜、真空发生器、空气压缩机。装置利用真空吸盘吸取蚕茧，进行粘连蚕茧的分离，单片机根据光电传感器的输出信号是否出现跳变判断取茧格中是否存在蚕茧，并对取茧盘中的蚕茧数目累加统计，得到实际蚕茧数，再根据目标蚕茧数与实际蚕茧数之间的差值是否大于取茧盘上取茧格的数目对电机驱动模块进行控制，实现对蚕茧的运输。机械装置与电子元件的配合工作，实现蚕茧运输及计数的自动化，减少了工人的劳动量。
A cocoon separation and counting device based on a vacuum suction cup comprises: an X-axis motion mechanism of the device, a Z-axis motion mechanism of the device, a cocoon suction mechanism, a control cabinet, a vacuum generator, and an air compressor. The device uses a vacuum suction cup to absorb silkworm cocoons to separate the cohesive silkworm cocoons. The single-chip microcomputer judges whether there are silkworm cocoons in the cocoon picking grid according to whether there is a jump in the output signal of the photoelectric sensor, and counts the number of silkworm cocoons in the cocoon picking tray to obtain the actual number of silkworm cocoons. Then, according to whether the difference between the target number of cocoons and the actual number of cocoons is greater than the number of cocoon grids on the cocoon removal plate, the motor drive module is controlled to realize the transportation of silkworm cocoons. The cooperation of mechanical devices and electronic components realizes the automation of cocoon transportation and counting, which reduces the labor load of workers.
Description
技术领域technical field
本实用新型涉及蚕茧分离计数领域，具体涉及一种基于真空吸盘的蚕茧分离计数装置。The utility model relates to the field of silkworm cocoon separation and counting, in particular to a silkworm cocoon separation and counting device based on a vacuum suction cup.
背景技术Background technique
在生丝的缫制过程中，根据国家标准的要求，需要先对蚕茧的品质进行检测，评定等级，随后再进行混茧，通过以好带次，生产出缫制品质一致的生丝。在蚕茧的品质检测过程中，需要将蚕茧按一定数目分批检测，目前我国的生丝生产企业的蚕茧分批计数工作仍主要依靠手工分拨，巨大的蚕茧需求量给工人们带来了繁重的工作压力。During the reeling process of raw silk, according to the requirements of national standards, the quality of silkworm cocoons needs to be tested and graded first, and then the cocoons are mixed to produce raw silk with consistent reeling quality. In the process of silkworm cocoon quality inspection, silkworm cocoons need to be inspected in batches according to a certain number. At present, the batch counting of silkworm cocoons in raw silk production enterprises in my country still mainly relies on manual distribution. The huge demand for silkworm cocoons has brought a heavy burden to the workers. work pressure.
针对这一问题，国内外不少研究团队针对图像处理技术如何在蚕茧计数这一问题上的运用展开了研究试验，并取得的一定的成果。目前蚕茧计数主要采用两种方法：一种是采用图像处理的方法，结合相关算法进行计数；另一种是光电传感器等接近开关配合单片机进行计数。In response to this problem, many research teams at home and abroad have carried out research experiments on how to apply image processing technology to the issue of silkworm cocoon counting, and have achieved certain results. At present, there are mainly two methods for cocoon counting: one is to use image processing method, combined with related algorithms for counting; the other is to count by proximity switches such as photoelectric sensors and single-chip microcomputers.
如今，图像处理技术被广泛的运用到我们生活中的方方面面之中，与传感器的单粒计数相比，图像处理具有批量处理的优点，但是图像处理目前仍处于算法研究、实验的阶段，有待实践的检验。Nowadays, image processing technology is widely used in all aspects of our life. Compared with the single particle counting of sensors, image processing has the advantage of batch processing, but image processing is still in the stage of algorithm research and experimentation, and needs to be practiced inspection.
现有的蚕茧分离方法主要使用机械装置对蚕茧进行分离，不可避免的会存在蚕茧形体损坏的风险，给相关人员带来不必要的损失。因此，急需一种安全而又可靠的装置实现蚕茧的分离与计数，以降低工人的劳动强度以及减少不必要的蚕茧损失。The existing cocoon separation methods mainly use mechanical devices to separate the cocoons, which inevitably leads to the risk of physical damage to the cocoons and brings unnecessary losses to relevant personnel. Therefore, there is an urgent need for a safe and reliable device to separate and count silkworm cocoons, so as to reduce the labor intensity of workers and reduce unnecessary cocoon losses.
发明内容Contents of the invention
本实用新型的目的是提供一种基于真空吸盘的蚕茧分离计数装置，旨在对成批的蚕茧按照一定的目标数目进行分离并计数。The purpose of the utility model is to provide a cocoon separation and counting device based on a vacuum suction cup, which aims to separate and count batches of cocoons according to a certain target number.
为实现上述目的，本实用新型采用如下技术方案：In order to achieve the above object, the utility model adopts the following technical solutions:
一种基于真空吸盘的蚕茧分离计数装置，包括主体装置和外部装置两部分；所述主体装置包括：装置X轴运动机构、装置Z轴运动机构、蚕茧吸取机构；所述外部装置包括：控制柜、真空发生器、空气压缩机；所述控制柜为一个矩形小盒子，控制柜内固定有单片机、输入显示模块、电机驱动模块、真空发生器控制模块；所述真空发生器内部集成开关控制模块。A cocoon separation and counting device based on a vacuum suction cup, comprising two parts: a main device and an external device; the main device includes: an X-axis motion mechanism of the device, a Z-axis motion mechanism of the device, and a cocoon suction mechanism; the external device includes: a control cabinet , a vacuum generator, and an air compressor; the control cabinet is a small rectangular box, and a single-chip microcomputer, an input display module, a motor drive module, and a vacuum generator control module are fixed in the control cabinet; a switch control module is integrated inside the vacuum generator .
所述装置X轴运动机构包括：机架、移动平台、滑块滑轨机构、齿轮齿条机构、触点式限位开关，该机构可实现装置在X轴方向上的运输功能；所述机架为整个的装置的外部机架，支撑整个装置以及确定装置的尺寸，机架上有导轨座和齿条座，用于安装导轨和直齿条；机架内部装有毛刷，用于刷去多余蚕茧，毛刷所在直线为装置取料区和放料区的分界线；所述移动平台悬挂在装置机架内部，作为装置Z轴运动机构以及蚕茧吸取机构的支撑平台；所述滑块滑轨机构用于确定装置的方向上以及运动形程，将触点式限位开关安装在导轨上，两个触点式限位开关之间的距离即为X轴运动的行程距离；所述齿轮齿条机构包括：齿轮、直齿条、电机、电机座，齿轮套在电机的旋转轴上，与直齿条啮合，电机安装在电机座上，电机座安装固定在移动平台顶部铝型材的侧面；直齿条固定在齿条座上。The X-axis motion mechanism of the device includes: a frame, a mobile platform, a slider slide rail mechanism, a rack and pinion mechanism, and a contact limit switch, which can realize the transportation function of the device in the X-axis direction; The frame is the external frame of the whole device, which supports the whole device and determines the size of the device. There are guide rail seats and rack seats on the frame for installing guide rails and straight racks; brushes are installed inside the frame for brushing. To remove excess silkworm cocoons, the straight line where the brush is located is the dividing line between the device's material taking area and the material discharging area; the mobile platform is suspended inside the device frame as a supporting platform for the device's Z-axis motion mechanism and the cocoon suction mechanism; the slider The slide rail mechanism is used to determine the direction and motion range of the device. The contact limit switch is installed on the guide rail. The distance between the two contact limit switches is the travel distance of the X-axis movement; The rack and pinion mechanism includes: gears, straight racks, motors, and motor bases. The gears are sleeved on the rotating shaft of the motor and meshed with the spur racks. The motor is installed on the motor base, and the motor base is installed and fixed on the top of the mobile platform. Side; the spur rack is fixed on the rack housing.
所述装置Z轴运动机构包括：同步带轮机构、触点式限位开关，该机构可实现装置在Z轴方向上的运输功能；所述同步带传动机构通过丝杆与电机配合，将电机的圆周运动转换为装置的竖直运动，将触点式限位开关安装在梯形丝杆上，两个触点式限位开关之间的距离即为Z轴运动的行程距离。The Z-axis motion mechanism of the device includes: a synchronous pulley mechanism and a contact limit switch, which can realize the transportation function of the device in the Z-axis direction; the synchronous belt transmission mechanism cooperates with the motor through a screw rod to drive the motor The circular motion of the device is converted into the vertical motion of the device, and the contact limit switch is installed on the trapezoidal screw. The distance between the two contact limit switches is the travel distance of the Z-axis movement.
所述蚕茧吸取机构包括：固定板、吸盘、吸盘座、取茧盘、导轨轴、光电传感器；所述固定板板上开设有多个安装孔，用于安装吸盘座、取茧盘、铝型材，为蚕茧吸取机构的支撑平台；所述吸盘座安装固定在固定板上，用于连接吸盘与气管；所述取茧盘为一块平整的塑料板块，板上开设安装孔、取茧格，取茧格为4.5cm×4.5cm的方形小格，取茧格相对的两边中间位置开有凹槽，凹槽内嵌入光电传感器；取茧盘与固定板间通过导轨轴连接，导轨轴中段为光滑导轨，套有弹簧，用作行程缓冲、帮助取茧盘恢复初始位置；取茧格、吸盘座、光电传感器组成一个工作单元W，工作单元W的数量可根据实际需要设置。The cocoon absorbing mechanism includes: a fixed plate, a sucker, a sucker seat, a cocoon-taking tray, a guide rail shaft, and a photoelectric sensor; multiple mounting holes are opened on the fixed plate for installing the sucker seat, the cocoon-taking tray, and aluminum profiles , is the support platform of the silkworm cocoon suction mechanism; the suction cup seat is installed and fixed on the fixed plate for connecting the suction cup and the air pipe; The cocoon grid is a small square grid of 4.5cm×4.5cm. There is a groove in the middle of the opposite sides of the cocoon grid, and a photoelectric sensor is embedded in the groove; the cocoon tray and the fixed plate are connected by a guide rail shaft, and the middle section of the guide rail shaft is smooth. The guide rail, covered with a spring, is used as a travel buffer and helps the cocoon tray to return to its original position; the cocoon grid, suction cup seat, and photoelectric sensor form a working unit W, and the number of working units W can be set according to actual needs.
所述输入显示模块包括按键、指示灯、数码管，控制按键用于装置的启动以及状态控制，指示灯用于反映装置的工作状态，数码管用于显示蚕茧数目，输入显示模块的按键、指示灯、数码管均安装在控制柜表面，便于工作人员获取信息并采取相应的操作。The input display module includes buttons, indicator lights, and digital tubes. The control buttons are used to start and control the state of the device. The indicator lights are used to reflect the working status of the device. The digital tubes are used to display the number of silkworm cocoons. The buttons and indicator lights of the input display module , Nixie tubes are all installed on the surface of the control cabinet, which is convenient for the staff to obtain information and take corresponding operations.
所述单片机与操作显示模块、光电传感器、触点式限位开关、电机驱动模块、真空发生器控制模块的控制信号输入端相连接，电机驱动模块信号输出端与两个电机的控制端分别连接。The single-chip microcomputer is connected with the control signal input terminals of the operation display module, photoelectric sensor, contact limit switch, motor drive module and vacuum generator control module, and the signal output terminals of the motor drive module are respectively connected with the control terminals of the two motors .
光电传感器作为吸盘是否成功吸取蚕茧的检测工具，设每一批次所需的蚕茧数目为目标蚕茧数；当蚕茧进入取茧格时，单片机采集光电传感器输出信号，累计吸盘吸取的总蚕茧数目并与目标蚕茧数作差，最后输出信号控制电机运动；若差值大于取茧格的数目，则电机继续循环工作，直到差值小于取茧格数目为止。The photoelectric sensor is used as a detection tool to detect whether the sucker has successfully absorbed the cocoon. The number of cocoons required for each batch is set as the target number of cocoons; Make a difference with the target number of cocoons, and finally output a signal to control the movement of the motor; if the difference is greater than the number of cocoons to be taken, the motor will continue to cycle until the difference is less than the number of cocoons to be taken.
限位开关作为行程控制的工具，当限位开关的触点处于释放状态时，输出信号为高电平；当装置碰到触点，将触点按下时，输出信号变为低电平，单片机通过对限位开关输出信号的检测，即可判断装置是否到达指定位置，从而执行相应的程序。The limit switch is a tool for stroke control. When the contact of the limit switch is in the released state, the output signal is high level; when the device touches the contact and the contact is pressed, the output signal becomes low level. By detecting the output signal of the limit switch, the single-chip microcomputer can judge whether the device has reached the designated position, so as to execute the corresponding program.
真空发生器作为真空负压的产生装置，内部集成有开关控制模块，通过单片机的真空发生器控制模块进行控制；当真空发生器工作时，气管内空气被抽走，吸盘内出现真空，产生负压，将蚕茧吸入吸盘内，毛刷将未被吸盘吸住的蚕茧刷落；当真空发生器停止工作后，吸盘恢复正常气压，失去对蚕茧的吸力，蚕茧因重力自然掉落，实现单个蚕茧的分离。The vacuum generator is used as a vacuum negative pressure generating device, and a switch control module is integrated inside, which is controlled by the vacuum generator control module of the single-chip microcomputer; when the vacuum generator is working, the air in the trachea is sucked away, and a vacuum appears in the suction cup, generating negative pressure. When the vacuum generator stops working, the suction cup returns to normal air pressure and loses its suction to the cocoon, and the cocoon falls naturally due to gravity, realizing a single cocoon separation.
附图说明Description of drawings
附图1为本实用新型装置的主视图。Accompanying drawing 1 is the front view of the utility model device.
附图2为本实用新型主体装置的X轴运动机构。Accompanying drawing 2 is the X-axis motion mechanism of the main device of the present utility model.
附图3为本实用新型主体装置的Z轴运动机构。Accompanying drawing 3 is the Z-axis motion mechanism of the main device of the present utility model.
附图4为本实用新型主体装置的蚕茧吸取机构。Accompanying drawing 4 is the silkworm cocoon suction mechanism of the main device of the present utility model.
附图5为本实用新型主体装置的装配图。Accompanying drawing 5 is the assembly drawing of the main device of the present utility model.
附图标记说明：Explanation of reference signs:
001—气管； 002—真空发生器； 003—控制柜；001—trachea; 002—vacuum generator; 003—control cabinet;
004—空气压缩机； 101—毛刷； 102—机架；004—air compressor; 101—hair brush; 102—frame;
103—移动平台； 104—滑轨光轴； 105—滑块；103—moving platform; 104—sliding rail optical axis; 105—slider;
106—滑块连接件； 107—电机座； 108—电机；106—slider connector; 107—motor seat; 108—motor;
109—导轨座； 110—齿轮； 111—直齿条；109—rail seat; 110—gear; 111—spur rack;
112—齿条座； 201—电机； 202—联轴器；112—rack seat; 201—motor; 202—coupling;
203—同步带； 204—连接件； 205—铝型材；203—synchronous belt; 204—connector; 205—aluminum profile;
206—电机座； 207—同步带轮； 208—丝杆螺母；206—motor seat; 207—synchronous pulley; 208—screw nut;
209—丝杆螺母座； 210—梯形丝杆； 211—轴承座；209—screw nut seat; 210—trapezoidal screw; 211—bearing seat;
301—铝型材； 302—导轨轴； 303—光电传感器；301—aluminum profile; 302—rail shaft; 303—photoelectric sensor;
304—取茧格； 305—吸盘座； 306—固定板；304—cocoon grid; 305—suction cup seat; 306—fixed plate;
307—取茧盘； 308—吸盘。307—get cocoon dish; 308—suction cup.
具体实施方式Detailed ways
下面结合附图对本实用新型进行详细说明：Below in conjunction with accompanying drawing, the utility model is described in detail:
一种基于真空吸盘的蚕茧分离计数装置主视图如图1所示，包括装置X轴运动机构、装置Z轴运动机构（）、蚕茧吸取机构（）、气管（001）、真空发生器（002）、控制柜（003）、空气压缩机（004）；真空发生器（002）安装固定在固定板（306）上，气管（001）连接真空发生器（003）和吸盘座（305），控制柜安装在机架（102）外部，空气压缩机（004）独立于装置机架外部并通过气管与真空发生器（002）的进气口连接；附图2为本实用新型主体装置的X轴运动机构，包括：毛刷（101）、机架（102）、移动平台（103）、滑块滑轨机构、齿轮齿条机构；机架（102）为整个的装置的外部机架，支撑整个装置以及确定装置的尺寸；机架上有导轨座（109）和齿条座（112），毛刷（101）装在机架中间位置，移动平台（103）悬挂安装在装置机架（102）内部，作为装置Z轴运动机构以及蚕茧吸取机构的支撑平台；所述滑块滑轨机构包括：两根滑轨光轴（104）、四个滑块（105）、四个滑块连接件（106）、触点式限位开关（未在图上标出），其中两个滑块套在同一根光滑导轨上，滑块（105）一面通过滑块连接件（106）安装固定在移动平台（103）顶部支架上，滑轨光轴（104）安装在导轨座（109）上，两根光滑导轨互相平行；所述齿轮齿条机构包括：齿轮（110）、直齿条（111）、电机（108）、电机座（107），齿轮（110）套在电机（108）的旋转轴上，与直齿条（111）啮合，电机（108）安装在电机座（107）上，电机座（107）安装固定在移动平台（103）顶部铝型材的侧面，直齿条（111）固定在齿条座（112）上。附图3为本实用新型主体装置的Z轴运动机构，包括：电机（201）、联轴器（202）、同步带（203）、连接件（204）、铝型材（205）、电机座（206）、同步带轮（207）、丝杆螺母（208）、丝杆螺母座（209）、梯形丝杆（210）、轴承座（211）；梯形丝杆（210）一端安装在轴承座（211）上，另一端套上联轴器（202），联轴器（202）另一端套在电机（201）上，电机（201）安装固定在电机座（206）上，电机座（206）通过铝型材（205）固定在移动平台（103）顶部；同步带轮（207）安装固定在梯形丝杆（210）的上端，同步带（203）与两个同步带轮（207）分别啮合；丝杆螺母（208）套在梯形丝杆（210）上，丝杆螺母（208）安装固定在丝杆螺母座（209）上，丝杆螺母座（209）通过连接件（204）与铝型材（301）一端相连，铝型材（301）的另一端与固定板（306）相连；附图4为本实用新型主体装置的蚕茧吸取机构，包括：铝型材（301）、导轨轴（302）、光电传感器（303）、吸盘座（305）、固定板（306）、取茧盘（307）、吸盘（308）；所述固定板（306）为一块平整的塑料板，板上开设有铝型材安装孔、吸盘座安装孔、导轨轴连接孔、气泵安装孔、走线孔，吸盘座安装孔的数目取决于取茧格的数目，吸盘座安装孔的定位符合取茧盘上的位置；吸盘（308）套在吸盘座（305）底端，吸盘座（305）安装固定在固定板（306）上，取茧盘（307）通过导轨轴（302）连接悬挂在固定板（306）正下方，导轨轴（302）中段为光滑导轨，套有弹簧，取茧盘（307）可在导轨轴上滑动，取茧盘（307）为一块平整的塑料板块，板上开设有导轨轴安装孔、取茧格（304），取茧格（304）为4.5×4.5cm的方形小格，取茧格（304）相对的两侧开有凹槽，凹槽内嵌入光电传感器（303）；附图5为本实用新型主体装置的装配图。A front view of a cocoon separation and counting device based on a vacuum suction cup is shown in Figure 1, including the X-axis movement mechanism of the device and the Z-axis movement mechanism of the device ( ), cocoon absorbing mechanism ( ), air pipe (001), vacuum generator (002), control cabinet (003), air compressor (004); the vacuum generator (002) is installed and fixed on the fixed plate (306), and the air pipe (001) is connected to the vacuum generator The device (003) and the suction cup seat (305), the control cabinet is installed outside the frame (102), the air compressor (004) is independent from the outside of the device frame and connected to the air inlet of the vacuum generator (002) through the air pipe; Accompanying drawing 2 is the X-axis motion mechanism of the main body device of the present utility model, comprises: hairbrush (101), frame (102), mobile platform (103), slider rail mechanism, rack and pinion mechanism; frame (102 ) is the external frame of the entire device, supporting the entire device and determining the size of the device; there are guide rail seats (109) and rack seats (112) on the frame, and the brush (101) is installed in the middle of the frame, and the mobile platform (103) Suspended and installed inside the device frame (102), as a support platform for the Z-axis movement mechanism of the device and the cocoon suction mechanism; the slider slide rail mechanism includes: two slide rail optical axes (104), four slide rails Block (105), four slider connectors (106), contact limit switch (not marked on the figure), two of the sliders are sleeved on the same smooth guide rail, and one side of the slider (105) passes through The slider connector (106) is installed and fixed on the top bracket of the mobile platform (103), the optical axis of the slide rail (104) is installed on the guide rail seat (109), and the two smooth guide rails are parallel to each other; the rack and pinion mechanism includes: Gear (110), spur rack (111), motor (108), motor base (107), gear (110) is sleeved on the rotating shaft of motor (108), meshes with spur rack (111), motor (108 ) is installed on the motor base (107), the motor base (107) is installed and fixed on the side of the aluminum profile at the top of the mobile platform (103), and the spur rack (111) is fixed on the rack base (112). Accompanying drawing 3 is the Z-axis motion mechanism of the main device of the present invention, including: motor (201), shaft coupling (202), synchronous belt (203), connector (204), aluminum profile (205), motor seat ( 206), synchronous pulley (207), screw nut (208), screw nut seat (209), trapezoidal screw (210), bearing seat (211); one end of trapezoidal screw (210) is installed on the bearing seat ( 211), the other end is put on the coupling (202), the other end of the coupling (202) is set on the motor (201), the motor (201) is installed and fixed on the motor base (206), and the motor base (206) The aluminum profile (205) is fixed on the top of the mobile platform (103); the synchronous pulley (207) is installed and fixed on the upper end of the trapezoidal screw (210), and the synchronous belt (203) meshes with the two synchronous pulleys (207) respectively; The screw nut (208) is set on the trapezoidal screw (210), and the screw nut (208) is installed and fixed on the screw nut seat (209), and the screw nut seat (209) is connected with the aluminum profile through the connecting piece (204) (301) are connected at one end, and the other end of the aluminum profile (301) is connected with the fixed plate (306); accompanying drawing 4 is the cocoon suction mechanism of the main device of the utility model, including: aluminum profile (301), guide rail shaft (302), Photoelectric sensor (303), suction cup seat (305), fixed plate (306), cocoon taking tray (307), suction cup (308); the fixed plate (306) is a flat plastic plate, and there is an aluminum profile on the plate Mounting holes, mounting holes for suction cup bases, connecting holes for guide rail shafts, mounting holes for air pumps, wiring holes, the number of mounting holes for suction cup bases depends on the number of cocoon picking grids, and the positioning of the mounting holes for suction cup bases conforms to the position on the cocoon picking disc; (308) is set on the bottom of the suction cup seat (305), the suction cup seat (305) is installed and fixed on the fixed plate (306), and the cocoon tray (307) is connected and suspended directly under the fixed plate (306) through the guide rail shaft (302) , the middle section of the guide rail shaft (302) is a smooth guide rail covered with springs, the cocoon tray (307) can slide on the guide rail shaft, and the cocoon tray (307) is a flat plastic plate with guide rail shaft mounting holes, Take the cocoon grid (304), take the cocoon grid (304) as a small square grid of 4.5×4.5cm, and have grooves on the opposite sides of the cocoon grid (304), in which the photoelectric sensor (303) is embedded; 5 is an assembly drawing of the main body device of the present utility model.
进一步的：当装置按附图5中的方式放置在水平面上时，吸盘的底面与取茧盘的顶面持平，或略高于取茧盘的顶面；蚕茧吸取机构移动到上限位点时，取茧盘的底面应该和毛刷的顶面在同一平面上，两平面间的距离应在±5mm之间；限位开关与装置连接时，应有弹簧作为缓冲，减轻装置撞击对限位开关带来的损伤，延长限位开关的工作寿命。Further: when the device is placed on a horizontal plane in the manner shown in Figure 5, the bottom surface of the suction cup is equal to or slightly higher than the top surface of the cocoon-taking tray; when the cocoon suction mechanism moves to the upper limit position , the bottom surface of the cocoon tray should be on the same plane as the top surface of the brush, and the distance between the two planes should be between ±5mm; when the limit switch is connected to the device, there should be a spring as a buffer to reduce the impact of the device on the limit The damage caused by the switch can prolong the working life of the limit switch.
本实施例的具体操作步骤如下：The specific operation steps of this embodiment are as follows:
步骤1：将未分离蚕茧放在取料区，设置目标蚕茧数，接通电源，按下复位按键，等待装置复位完成；Step 1: Put the unseparated cocoons in the retrieving area, set the target number of cocoons, turn on the power, press the reset button, and wait for the reset of the device to complete;
步骤2：装置复位完成后，按下启动按键，装置即可开始工作，吸取蚕茧并将其运输到指定位置放下；Step 2: After the reset of the device is completed, press the start button, the device will start to work, absorb the silkworm cocoon and transport it to the designated location and put it down;
步骤3：蚕茧数量到达目标数量后，指示灯亮起，工作人员记录数码管上显示的蚕茧数目，将放料区中的蚕茧移走，补充取料区蚕茧后重新沿步骤1开始，直到将所有蚕茧分拨完成。Step 3: After the number of silkworm cocoons reaches the target number, the indicator lights up, and the staff records the number of silkworm cocoons displayed on the digital tube, removes the silkworm cocoons in the feeding area, replenishes the silkworm cocoons in the feeding area, and starts from step 1 again until all the cocoons are removed. Silkworm cocoon allocation is completed.
Claims (4)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201721538552.3U CN207483915U (en) | 2017-11-17 | 2017-11-17 | A kind of silk cocoon separation counting device based on vacuum cup |
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| CN201721538552.3U CN207483915U (en) | 2017-11-17 | 2017-11-17 | A kind of silk cocoon separation counting device based on vacuum cup |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107779960A (en) * | 2017-11-17 | 2018-03-09 | 中国计量大学 | A kind of silk cocoon separation counting device and its application method based on vacuum cup |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107779960A (en) * | 2017-11-17 | 2018-03-09 | 中国计量大学 | A kind of silk cocoon separation counting device and its application method based on vacuum cup |
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