CN207483915U - A kind of silk cocoon separation counting device based on vacuum cup - Google Patents
A kind of silk cocoon separation counting device based on vacuum cup Download PDFInfo
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- CN207483915U CN207483915U CN201721538552.3U CN201721538552U CN207483915U CN 207483915 U CN207483915 U CN 207483915U CN 201721538552 U CN201721538552 U CN 201721538552U CN 207483915 U CN207483915 U CN 207483915U
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- cocoon
- silk cocoon
- silk
- sucker
- disk
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Abstract
A kind of silk cocoon separation counting device based on vacuum cup includes：Device X-axis motion, device Z axis motion, silk cocoon draw frame machine, switch board, vacuum generator, air compressor.Device draws silk cocoon using vacuum cup, carry out the separation of adhesion silk cocoon, microcontroller is taken in cocoon lattice according to whether the output signal of photoelectric sensor saltus step judgement occurs with the presence or absence of silk cocoon, and to the silk cocoon number in cocoon disk is taken to add up statistics, obtain practical silk cocoon number, the number of cocoon lattice is taken to control motor drive module on cocoon disk further according to whether the difference between target silk cocoon number and practical silk cocoon number is more than to take, realize the transport to silk cocoon.The cooperating of mechanical device and electronic component realizes silk cocoon transport and the automation counted, reduces the amount of labour of worker.
Description
Technical field
The utility model is related to silk cocoons to detach counted fields, and in particular to a kind of silk cocoon separation based on vacuum cup counts
Device.
Background technology
It during the reel silk from cocoons system of raw silk, according to the requirement of national standard, needs first to be detected the quality of silk cocoon, evaluate
Grade, followed by mixed cocoon, by with good band, producing the raw silk of reel silk from cocoons uniform quality.In the Quality Detection mistake of silk cocoon
Cheng Zhong needs by certain amount to detect silk cocoon in batches, and Counts are still in batches for the silk cocoon of the raw silk manufacturing enterprise in China at present
It relies primarily on and allocates by hand, huge Silkworm cocoon demand amount brings hard work pressure to workpeople.
For this problem, how many research teams in silk cocoon count this problem for image processing techniques both at home and abroad
On with expanding development test, and the certain achievement obtained.Silk cocoon, which counts, at present mainly uses two methods：One kind is
Using the method for image procossing, counted with reference to related algorithm；Another kind is that photoelectric sensor etc. coordinates monolithic close to switch
Machine is counted.
Nowadays, image processing techniques is widely applied among the every aspect during we live, the list with sensor
Grain is counted and is compared, and image procossing has the advantages that batch processing, but image procossing is at present still in algorithm research, the rank of experiment
Section, remains to be tested by practice.
Existing silk cocoon separation method mainly detaches silk cocoon using mechanical device, and inevitably there are silk cocoons
The risk of body damage, unnecessary loss is brought to related personnel.Therefore, it is badly in need of a kind of safe and reliable device to realize
The separation and counting of silk cocoon are lost with reducing the labor intensity of worker and reducing unnecessary silk cocoon.
Invention content
The purpose of this utility model is to provide a kind of silk cocoon separation counting device based on vacuum cup, it is intended to batches of
Silk cocoon is detached and is counted according to certain target numbers.
To achieve the above object, the utility model adopts the following technical solution：
A kind of silk cocoon separation counting device based on vacuum cup, including agent set and external device (ED) two parts；It is described
Agent set includes：Device X-axis motion, device Z axis motion, silk cocoon draw frame machine；The external device (ED) includes：Control
Cabinet processed, vacuum generator, air compressor；The switch board is a rectangle etui, and microcontroller, defeated is fixed in switch board
Enter display module, motor drive module, vacuum generator control module；The vacuum generator is internally integrated switch control mould
Block.
Described device X-axis motion includes：Rack, mobile platform, sliding block sliding track mechanism, rack and pinion mechanism, contact
Formula limit switch, the mechanism can realize the transportation function of device in the X-axis direction；The rack is the external machine of entire device
Frame supports the size of whole device and determining device, has track base and rack seat in rack, for installing guide rail and straight-tooth
Item；Machine frame inside is equipped with hairbrush, for brushing away extra silk cocoon, boundary of the straight line for device feeding area and blowing area where hairbrush
Line；The mobile platform is suspended on inside device frame, and the support as device Z axis motion and silk cocoon draw frame machine is put down
Platform；The sliding block sliding track mechanism is on the direction of determining device and moves shape journey, and contact limit switch is mounted on and is led
On rail, the distance between two contact limit switches are the stroke distances of X-axis movement；The rack and pinion mechanism includes：
Gear, spur rack, motor, motor cabinet, geared sleeve engage in the rotary shaft of motor with spur rack, and motor is mounted on motor cabinet
On, motor cabinet is fixed on the side of aluminium section bar at the top of mobile platform；Spur rack is fixed on rack seat.
Described device Z axis motion includes：Synchronous pulley mechanism, contact limit switch, the mechanism can realize device
Transportation function in the Z-axis direction；The synchronous belt drive mechanism is coordinated by screw and motor, and the circular motion of motor is turned
The vertical and straight movement of device is changed to, contact limit switch is mounted on trapezoidal screw, between two contact limit switches
The stroke distances of distance as Z axis movement.
The silk cocoon draw frame machine includes：Fixed plate, sucker disk seat, takes cocoon disk, lead rail axis, photoelectric sensor at sucker；It is described
Multiple mounting holes are offered on fixed plate plate, are the support of silk cocoon draw frame machine for installing sucker disk seat, taking cocoon disk, aluminium section bar
Platform；The sucker disk seat is fixed in fixed plate, for connecting sucker and tracheae；It is described to take cocoon disk as one piece of smooth modeling
Flitch block opens up mounting hole on plate, takes cocoon lattice, takes the rectangular small lattice that cocoon lattice are 4.5cm × 4.5cm, the both sides for taking cocoon lattice opposite
Centre position is provided with groove, and groove is embedded in photoelectric sensor；It takes between cocoon disk and fixed plate through guide rail axis connection, in lead rail axis
Section is smooth guide, is cased with spring, as stroke buffering, helps that cocoon disk is taken to restore initial position；Take cocoon lattice, sucker disk seat, photoelectricity
Sensor forms a working cell W, and the quantity of working cell W can be set according to actual needs.
The input display module includes button, indicator light, charactron, control button startup for device and state
Control, indicator light are used to reflecting the working condition of device, charactron for showing silk cocoon number, input display module button,
Indicator light, charactron are installed in switch board surface, obtain information convenient for staff and take corresponding operation.
The microcontroller and Operation display module, photoelectric sensor, contact limit switch, motor drive module, vacuum
The control signal input of generator control module is connected, the control terminal of motor drive module signal output end and two motors
It connects respectively.
Whether photoelectric sensor successfully draws the detection instrument of silk cocoon as sucker, if the silk cocoon number needed for each batch
For target silk cocoon number；When silk cocoon, which enters, takes cocoon lattice, microcontroller acquisition photoelectric sensor output signals add up the total of sucker absorption
Silk cocoon number simultaneously makees poor, final output signal control motor movement with target silk cocoon number；If difference is more than the number for taking cocoon lattice,
Motor continues cycling through work, until difference, which is less than, takes cocoon lattice number.
Tool of the limit switch as Stroke Control, when the contact of limit switch is in release conditions, output signal is
High level；When device encounters contact, when contact is pressed, output signal becomes low level, and microcontroller passes through defeated to limit switch
Go out the detection of signal, you can whether judgment means reach designated position, so as to perform corresponding program.
Generation device of the vacuum generator as negative pressure of vacuum, has been internally integrated switch control module, has passed through microcontroller
Vacuum generator control module is controlled；When vacuum generator works, tracheal strips air is pumped, and is occurred in sucker true
Sky generates negative pressure, silk cocoon is sucked in sucker, hairbrush will not fallen by the silk cocoon brush that sucker is sucked；When vacuum generator stops work
After work, sucker restores normal barometric pressure, loses the suction to silk cocoon, silk cocoon realizes the separation of single silk cocoon because gravity is fallen naturally.
Description of the drawings
Attached drawing 1 is the front view of the utility model device.
Attached drawing 2 is the X-axis motion of the utility model agent set.
Attached drawing 3 is the Z axis motion of the utility model agent set.
Attached drawing 4 is the silk cocoon draw frame machine of the utility model agent set.
Attached drawing 5 is the installation diagram of the utility model agent set.
Reference sign：
001-tracheae；002-vacuum generator；003-switch board；
004-air compressor；101-hairbrush；102-rack；
103-mobile platform；104-sliding rail optical axis；105-sliding block；
106-sliding block connector；107-motor cabinet；108-motor；
109-track base；110-gear；111-spur rack；
112-rack seat；201-motor；202-shaft coupling；
203-synchronous belt；204-connector；205-aluminium section bar；
206-motor cabinet；207-synchronous pulley；208-feed screw nut；
209-feed screw nut seat；210-trapezoidal screw；211-bearing block；
301-aluminium section bar；302-lead rail axis；303-photoelectric sensor；
304-take cocoon lattice；305-sucker disk seat；306-fixed plate；
307-take cocoon disk；308-sucker.
Specific embodiment
The utility model is described in detail below in conjunction with the accompanying drawings：
A kind of silk cocoon based on vacuum cup detaches counting device front view as shown in Figure 1, including device X-axis fitness machine
Structure, device Z axis motion（）, silk cocoon draw frame machine（）, tracheae（001）, vacuum generator（002）, switch board（003）、
Air compressor（004）；Vacuum generator（002）It is fixed on fixed plate（306）On, tracheae（001）Connect vacuum
Device（003）And sucker disk seat（305）, switch board is mounted on rack（102）Outside, air compressor（004）Independently of device frame
Outside simultaneously passes through tracheae and vacuum generator（002）Air inlet connection；Attached drawing 2 is transported for the X-axis of the utility model agent set
Motivation structure, including：Hairbrush（101）, rack（102）, mobile platform（103）, sliding block sliding track mechanism, rack and pinion mechanism；Rack
（102）For the external rack of entire device, the size of whole device and determining device is supported；There is track base in rack
（109）With rack seat（112）, hairbrush（101）Mounted in rack centre position, mobile platform（103）Suspension is mounted on device frame
（102）Inside, the support platform as device Z axis motion and silk cocoon draw frame machine；The sliding block sliding track mechanism includes：
Two one slide rail optical axises（104）, four sliding blocks（105）, four sliding block connectors（106）, contact limit switch（It does not mark on the diagram
Go out）, two of which slide block set is on same root smooth guide, sliding block（105）Pass through sliding block connector on one side（106）Installation is fixed
In mobile platform（103）On top-support, sliding rail optical axis（104）Mounted on track base（109）On, two smooth guides are mutually equal
Row；The rack and pinion mechanism includes：Gear（110）, spur rack（111）, motor（108）, motor cabinet（107）, gear（110）
It is sleeved on motor（108）Rotary shaft on, with spur rack（111）Engagement, motor（108）Mounted on motor cabinet（107）On, motor cabinet
（107）It is fixed on mobile platform（103）The side of top aluminium section bar, spur rack（111）It is fixed on rack seat（112）On.
Attached drawing 3 is the Z axis motion of the utility model agent set, including：Motor（201）, shaft coupling（202）, synchronous belt
（203）, connector（204）, aluminium section bar（205）, motor cabinet（206）, synchronous pulley（207）, feed screw nut（208）, screw spiral shell
Female seat（209）, trapezoidal screw（210）, bearing block（211）；Trapezoidal screw（210）One end is mounted on bearing block（211）On, it is another
End cap upper coupling（202）, shaft coupling（202）The other end is sleeved on motor（201）On, motor（201）It is fixed on motor cabinet
（206）On, motor cabinet（206）Pass through aluminium section bar（205）It is fixed on mobile platform（103）Top；Synchronous pulley（207）Installation is solid
It is scheduled on trapezoidal screw（210）Upper end, synchronous belt（203）With two synchronous pulleys（207）It engages respectively；Feed screw nut（208）
It is sleeved on trapezoidal screw（210）On, feed screw nut（208）It is fixed on feed screw nut's seat（209）On, feed screw nut's seat（209）
Pass through connector（204）With aluminium section bar（301）One end is connected, aluminium section bar（301）The other end and fixed plate（306）It is connected；It is attached
Fig. 4 is the silk cocoon draw frame machine of the utility model agent set, including：Aluminium section bar（301）, lead rail axis（302）, photoelectric sensor
（303）, sucker disk seat（305）, fixed plate（306）, take cocoon disk（307）, sucker（308）；The fixed plate（306）It is smooth for one piece
Plastic plate, offer aluminium section bar mounting hole, sucker disk seat mounting hole, lead rail axis connecting hole, air pump mounting hole, cable hole on plate,
The number of sucker disk seat mounting hole takes the number of cocoon lattice, the position on the finger URL conjunction cocoon disk of sucker disk seat mounting hole；It inhales
Disk（308）It is sleeved on sucker disk seat（305）Bottom end, sucker disk seat（305）It is fixed on fixed plate（306）On, take cocoon disk（307）Pass through
Lead rail axis（302）Connection is suspended on fixed plate（306）Underface, lead rail axis（302）Stage casing is smooth guide, is cased with spring, is taken
Cocoon disk（307）It can be slided in lead rail axis, take cocoon disk（307）The plastics plate smooth for one piece offers lead rail axis peace on plate
Dress hole takes cocoon lattice（304）, take cocoon lattice（304）For the rectangular small lattice of 4.5 × 4.5cm, cocoon lattice are taken（304）Opposite both sides are provided with
Groove, groove are embedded in photoelectric sensor（303）；Attached drawing 5 is the installation diagram of the utility model agent set.
Further：When device is placed in the horizontal plane in the way of in attached drawing 5, the bottom surface of sucker and the top for taking cocoon disk
Face maintains an equal level or slightly above takes the top surface of cocoon disk；When silk cocoon draw frame machine is moved to upper limit site, take cocoon disk bottom surface should and hair
In the same plane, the distance of two interplanars should be between ± 5mm for the top surface of brush；When limit switch is connect with device, there should be bullet
The damage that spring brings limit switch as buffering, alleviator shock extends the working life of limit switch.
The concrete operation step of the present embodiment is as follows：
Step 1：Silk cocoon will not be detached and is placed on feeding area, and target silk cocoon number is set, powers on, presses reset key, etc.
It treats that device resets to complete；
Step 2：After the completion of device resets, start button is pressed, device can start to work, and draw silk cocoon and be transported
It is put down to designated position；
Step 3：After silk cocoon quantity reaches destination number, indicator light lights, and staff records the silkworm shown on charactron
Cocoon number removes the silk cocoon in blowing area, starts again along step 1 after supplement feeding area silk cocoon, divides until by all silk cocoons
It dials and completes.
Claims (4)
1. a kind of silk cocoon separation counting device based on vacuum cup, it is characterised in that：Silk cocoon separation counting device includes device X
Shaft movement mechanism, device Z axis motion, silk cocoon draw frame machine, external device (ED)；Described device X-axis motion includes：Hairbrush
（101）, rack（102）, mobile platform（103）, sliding rail optical axis（104）, sliding block（105）, sliding block connector（106）, motor cabinet
（107）, motor（108）, gear（110）, spur rack（111）, rack seat（112）；Described device Z axis motion includes：Electricity
Machine（201）, shaft coupling（202）, synchronous belt（203）, connector（204）, aluminium section bar（205）, motor cabinet（206）, synchronous pulley
（207）, feed screw nut（208）, feed screw nut seat（209）, trapezoidal screw（210）, bearing block（211）；The silk cocoon suction machine
Structure includes：Lead rail axis（302）, photoelectric sensor（303）, sucker disk seat（305）, fixed plate（306）, take cocoon disk（307）, sucker
（308）；Sucker disk seat（305）And lead rail axis（302）Mounted on fixed plate（306）On, sucker（308）It is sleeved on sucker disk seat（305）On,
Lead rail axis（302）The other end is with taking cocoon disk（307）Connection；The external device (ED) includes：Vacuum generator（002）, switch board
（003）, air compressor（004）.
2. a kind of silk cocoon separation counting device based on vacuum cup according to claim 1, it is characterised in that：The movement
Platform（103）Suspension is mounted on device frame（102）Inside, the branch as device Z axis motion and silk cocoon draw frame machine
Support platform.
3. a kind of silk cocoon separation counting device based on vacuum cup according to claim 1, it is characterised in that：It is described to take cocoon
Disk（307）Cocoon lattice are taken on disk（304）, take cocoon lattice（304）For the rectangular small lattice of 4.5cm × 4.5cm, cocoon lattice are taken（304）Relatively
Both sides centre position be provided with groove, groove is embedded in photoelectric sensor（303）.
4. a kind of silk cocoon separation counting device based on vacuum cup according to claim 1, it is characterised in that：The vacuum
Generator（002）Via tracheae（001）With sucker disk seat（305）Connection connects sucker（308）.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721538552.3U CN207483915U (en) | 2017-11-17 | 2017-11-17 | A kind of silk cocoon separation counting device based on vacuum cup |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721538552.3U CN207483915U (en) | 2017-11-17 | 2017-11-17 | A kind of silk cocoon separation counting device based on vacuum cup |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207483915U true CN207483915U (en) | 2018-06-12 |
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ID=62473911
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721538552.3U Expired - Fee Related CN207483915U (en) | 2017-11-17 | 2017-11-17 | A kind of silk cocoon separation counting device based on vacuum cup |
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|---|---|
| CN (1) | CN207483915U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107779960A (en) * | 2017-11-17 | 2018-03-09 | 中国计量大学 | A kind of silk cocoon separation counting device and its application method based on vacuum cup |
-
2017
- 2017-11-17 CN CN201721538552.3U patent/CN207483915U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107779960A (en) * | 2017-11-17 | 2018-03-09 | 中国计量大学 | A kind of silk cocoon separation counting device and its application method based on vacuum cup |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180612 Termination date: 20201117 |