CN207447909U - A kind of special milling fixture for processing the U-shaped waist of circuit breaker base - Google Patents
A kind of special milling fixture for processing the U-shaped waist of circuit breaker base Download PDFInfo
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- CN207447909U CN207447909U CN201720937279.5U CN201720937279U CN207447909U CN 207447909 U CN207447909 U CN 207447909U CN 201720937279 U CN201720937279 U CN 201720937279U CN 207447909 U CN207447909 U CN 207447909U
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- circuit breaker
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- breaker base
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- 238000003801 milling Methods 0.000 title claims abstract description 23
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 238000003780 insertion Methods 0.000 abstract 2
- 230000037431 insertion Effects 0.000 abstract 2
- 235000013351 cheese Nutrition 0.000 abstract 1
- 238000000034 method Methods 0.000 description 6
- 229910018503 SF6 Inorganic materials 0.000 description 3
- SFZCNBIFKDRMGX-UHFFFAOYSA-N sulfur hexafluoride Chemical compound FS(F)(F)(F)(F)F SFZCNBIFKDRMGX-UHFFFAOYSA-N 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 229960000909 sulfur hexafluoride Drugs 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型属于断路器基座加工夹具领域,具体涉及一种加工断路器基座U型腰的专用铣削夹具。The utility model belongs to the field of circuit breaker base processing fixtures, in particular to a special milling fixture for processing the U-shaped waist of the circuit breaker base.
背景技术Background technique
标准的高压交流六氟化硫断路器基座在其侧面会铣出一条宽17.2mm、夹角87.6°的U型腰,但就目前而言,这仍属于断路器基座的一个加工难点。The base of a standard high-voltage AC SF6 circuit breaker will have a U-shaped waist with a width of 17.2mm and an included angle of 87.6° milled out on its side, but for now, this is still a difficult point in the processing of the circuit breaker base.
在采用普通机床手动加工时,宽17.2mm、夹角87.6°的U型腰采用的是划线—铣削—掉头装夹—铣削的加工方式,这种方式的加工工时过长,且U型腰的角度无法保证,其与左右两侧Φ11mm孔的位置度也无法准确控制,因此无法可靠地保证产品质量,导致废品率高,生产效率低。When using ordinary machine tools for manual processing, the U-shaped waist with a width of 17.2mm and an included angle of 87.6° is processed by the marking-milling-turning clamping-milling method. The processing time of this method is too long, and the U-shaped waist The angle cannot be guaranteed, and its position with the Φ11mm holes on the left and right sides cannot be accurately controlled, so the product quality cannot be reliably guaranteed, resulting in high scrap rate and low production efficiency.
而在采用四轴加工中心自动加工时,需一次装夹完成8×Φ11mm的棘轮安装孔和Φ16深46mm偏心孔的加工,然后重新装夹,利用分度装置铣削宽17.2mm、夹角87.6°的U型腰。这种方式的工序相对较集中,产品质量能得到很好的保证,废品率较低,但该产品结构较简单,精度总体要求不高,且铣削U型腰时需重新装夹,占机时间长,生产成本较高。In the case of automatic machining with a four-axis machining center, it is necessary to complete the processing of the 8×Φ11mm ratchet mounting hole and the Φ16 deep 46mm eccentric hole in one clamping, and then re-clamp, and use the indexing device to mill the width of 17.2mm and the included angle of 87.6° U-shaped waist. The process of this method is relatively concentrated, the product quality can be well guaranteed, and the scrap rate is low, but the product structure is relatively simple, the overall accuracy requirements are not high, and re-clamping is required when milling the U-shaped waist, which takes up machine time Long, the production cost is higher.
实用新型内容Utility model content
针对以上高压交流六氟化硫断路器基座的加工难点,本实用新型旨在提供一种加工断路器基座U型腰的专用铣削夹具,以实现U型腰的精准铣削。In view of the above difficulties in processing the base of the high-voltage AC sulfur hexafluoride circuit breaker, the utility model aims to provide a special milling fixture for processing the U-shaped waist of the circuit breaker base, so as to realize the precise milling of the U-shaped waist.
为实现上述技术目的,达到上述技术效果,本实用新型通过以下技术方案实现:In order to achieve the above-mentioned technical purpose and achieve the above-mentioned technical effect, the utility model is realized through the following technical solutions:
一种加工断路器基座U型腰的专用铣削夹具,由安装在平口钳固定钳口上的定位板以及安装在平口钳活动钳口上的活动板组成;所述定位板内侧面的中部设置有一个用于定位断路器基座的定位圆盘,所述定位圆盘通过两个开槽圆柱头螺钉固定在所述定位板上,且所述定位圆盘的上部高出所述定位板的上端面;所述定位板内侧面的下部设置有一个用于确定U型腰铣削角度的短销,所述短销位于所述定位圆盘的下方,且位于所述定位板垂直平分线的一侧;A special milling fixture for processing the U-shaped waist of the circuit breaker base, which is composed of a positioning plate installed on the fixed jaw of the vise and a movable plate installed on the movable jaw of the vise; the middle part of the inner surface of the positioning plate is provided with a The positioning disc used for positioning the base of the circuit breaker, the positioning disc is fixed on the positioning plate by two slotted cylindrical head screws, and the upper part of the positioning disc is higher than the upper end surface of the positioning plate ; The lower part of the inner surface of the positioning plate is provided with a short pin for determining the milling angle of the U-shaped waist, the short pin is located below the positioning disc and on one side of the vertical bisector of the positioning plate;
当所述断路器基座夹装在所述专用铣削夹具上时,所述断路器基座位于所述定位板和所述活动板之间,所述定位板上的定位圆盘嵌入所述断路器基座后部的内孔中,所述短销插入所述断路器基座的一个棘轮安装孔中,所述活动板从所述断路器基座的另一侧与其贴合,将所述断路器基座压紧在所述定位板上。When the circuit breaker base is clamped on the special milling fixture, the circuit breaker base is located between the positioning plate and the movable plate, and the positioning disc on the positioning plate is embedded in the circuit breaker. The short pin is inserted into a ratchet installation hole of the circuit breaker base, and the movable plate is attached to it from the other side of the circuit breaker base, and the The circuit breaker base is pressed against the positioning plate.
进一步的,按照国家标准GB/T1801-2009规定的基孔制优先、常用配合,所述短销与所述定位板的配合尺寸为Φ11H7/k6。Further, according to the national standard GB/T1801-2009, the base hole system priority and common fit, the fit size of the short pin and the positioning plate is Φ11H7/k6.
进一步的,按照国家标准GB/T1801-2009规定的基孔制优先、常用配合,所述定位圆盘与所述断路器基座后部的内孔的配合尺寸为Φ100H9/d9。Further, according to the national standard GB/T1801-2009, the base hole system priority and common fit, the fit size of the positioning disc and the inner hole at the rear of the circuit breaker base is Φ100H9/d9.
进一步的,两个所述开槽圆柱头螺钉分别位于所述定位圆盘中心的左右两侧,呈对称分布。Further, the two slotted cylindrical head screws are respectively located on the left and right sides of the center of the positioning disc, and are symmetrically distributed.
本实用新型的工作原理如下:The working principle of the utility model is as follows:
装夹时,直接将待加工的断路器基座套装在定位板上,通过定位圆盘和短销定位,确定U型腰铣削角度,最后通过安装在平口钳活动钳口上的活动板夹紧即可,结构简单,装拆方便。加工时,先铣一侧,铣完后将断路器基座套拆下按原位置转过87.6°铣削另一侧。When clamping, directly set the circuit breaker base to be processed on the positioning plate, locate the U-shaped waist milling angle through the positioning disc and the short pin, and finally clamp it with the movable plate installed on the movable jaw of the flat-nose pliers. Yes, simple structure, easy assembly and disassembly. When processing, mill one side first, remove the circuit breaker base cover and turn the original position by 87.6° to mill the other side after milling.
本实用新型的有益效果是:The beneficial effects of the utility model are:
1、本实用新型先通过短销、定位圆盘进行定位,确定U型腰的铣削角度,再通过安装在平口钳活动钳口上的活动板夹紧,依靠夹具本身的定位精度控制零件精度,保证加工质量,且装夹方便,生产效率大大提高,彻底解决了高压交流六氟化硫断路器基座的U型腰的加工难题。1. The utility model first uses short pins and positioning discs to perform positioning to determine the milling angle of the U-shaped waist, and then clamps through the movable plate installed on the movable jaw of the flat-nose pliers, and relies on the positioning accuracy of the fixture itself to control the accuracy of the parts to ensure The processing quality is high, and the clamping is convenient, the production efficiency is greatly improved, and the processing problem of the U-shaped waist of the high-voltage AC sulfur hexafluoride circuit breaker base is completely solved.
2、本实用新型将加工工序分散,单独加工断路器基座上的宽17.2mm、夹角87.6°的U型腰,加工的内容很少,能合理利用现有生产设备。2. The utility model disperses the processing procedures, and processes the U-shaped waist with a width of 17.2mm and an included angle of 87.6° on the circuit breaker base separately. The processing content is small, and the existing production equipment can be rationally used.
3、本实用新型对工人技术要求较低,可采取最合理的切削用量,减少机动时间,提高生产效率,降低生产成本。3. The utility model has lower technical requirements for workers, and can adopt the most reasonable cutting amount, reduce maneuvering time, improve production efficiency and reduce production cost.
4、本实用新型的结构简单,制造方便,所用材料为45钢,切削性能好,制造成本低,而且操作方便,安全可靠。4. The utility model has simple structure and convenient manufacture. The material used is 45 steel, which has good cutting performance, low manufacturing cost, convenient operation, safety and reliability.
上述说明仅是本实用新型技术方案的概述,为了能够更清楚了解本实用新型的技术手段,并可依照说明书的内容予以实施,以下以本实用新型的较佳实施例并配合附图详细说明如后。本实用新型的具体实施方式由以下实施例及其附图详细给出。The above description is only an overview of the technical solution of the utility model. In order to understand the technical means of the utility model more clearly and implement it according to the contents of the specification, the following is a detailed description of the preferred embodiment of the utility model with accompanying drawings. back. The specific embodiment of the utility model is given in detail by the following examples and accompanying drawings.
附图说明Description of drawings
此处所说明的附图用来提供对本实用新型的进一步理解,构成本申请的一部分,本实用新型的示意性实施例及其说明用于解释本实用新型,并不构成对本实用新型的不当限定。在附图中:The drawings described here are used to provide a further understanding of the utility model and constitute a part of the application. The schematic embodiments of the utility model and their descriptions are used to explain the utility model and do not constitute improper limitations to the utility model. In the attached picture:
图1为本实用新型与断路器基座的装配图。Fig. 1 is the assembly diagram of the utility model and the circuit breaker base.
图2为本实用新型的主视图。Fig. 2 is the front view of the utility model.
图3为本实用新型的左视图。Fig. 3 is a left view of the utility model.
具体实施方式Detailed ways
下面将参考附图并结合实施例,来详细说明本实用新型。The utility model will be described in detail below with reference to the accompanying drawings and in conjunction with the embodiments.
参见图1-3所示,一种加工断路器基座U型腰的专用铣削夹具,由安装在平口钳固定钳口上的定位板1以及安装在平口钳活动钳口上的活动板2组成;所述定位板1内侧面的中部设置有一个用于定位断路器基座3的定位圆盘4,所述定位圆盘4通过两个开槽圆柱头螺钉5固定在所述定位板1上,且所述定位圆盘4的上部高出所述定位板1的上端面;所述定位板1内侧面的下部设置有一个用于确定U型腰铣削角度的短销6,所述短销6位于所述定位圆盘4的下方,且位于所述定位板1垂直平分线的一侧;As shown in Figure 1-3, a special milling fixture for processing the U-shaped waist of the circuit breaker base is composed of a positioning plate 1 installed on the fixed jaw of the vise and a movable plate 2 installed on the movable jaw of the vise; The middle part of the inner surface of the positioning plate 1 is provided with a positioning disc 4 for positioning the circuit breaker base 3, and the positioning disc 4 is fixed on the positioning plate 1 by two slotted cylindrical head screws 5, and The top of the positioning disc 4 is higher than the upper end surface of the positioning plate 1; the bottom of the positioning plate 1 inner surface is provided with a short pin 6 for determining the U-shaped waist milling angle, and the short pin 6 is located at Below the positioning disc 4, and on one side of the vertical bisector of the positioning plate 1;
当所述断路器基座3夹装在所述专用铣削夹具上时,所述断路器基座3位于所述定位板1和所述活动板2之间,所述定位板1上的定位圆盘4嵌入所述断路器基座3后部的内孔中,所述短销6插入所述断路器基座3的一个棘轮安装孔中,所述活动板2从所述断路器基座3的另一侧与其贴合,将所述断路器基座3压紧在所述定位板1上。When the circuit breaker base 3 is clamped on the special milling fixture, the circuit breaker base 3 is located between the positioning plate 1 and the movable plate 2, and the positioning circle on the positioning plate 1 The disc 4 is embedded in the inner hole at the rear of the circuit breaker base 3, the short pin 6 is inserted into a ratchet mounting hole of the circuit breaker base 3, and the movable plate 2 is removed from the circuit breaker base 3 The other side of the circuit breaker is attached to it, and the circuit breaker base 3 is pressed against the positioning plate 1 .
进一步的,按照国家标准GB/T1801-2009规定的基孔制优先、常用配合,所述短销6与所述定位板1的配合尺寸为Φ11H7/k6。Further, according to the national standard GB/T1801-2009 stipulated in the national standard GB/T1801-2009 that the base hole system is preferential and commonly used, the matching dimension of the short pin 6 and the positioning plate 1 is Φ11H7/k6.
进一步的,按照国家标准GB/T1801-2009规定的基孔制优先、常用配合,所述定位圆盘4与所述断路器基座3后部的内孔的配合尺寸为Φ100H9/d9。Further, in accordance with the national standard GB/T1801-2009, which stipulates that the base hole system is preferential and commonly used, the matching dimension between the positioning disc 4 and the inner hole at the rear of the circuit breaker base 3 is Φ100H9/d9.
进一步的,两个所述开槽圆柱头螺钉5分别位于所述定位圆盘4中心的左右两侧,呈对称分布。Further, the two slotted cylindrical head screws 5 are respectively located on the left and right sides of the center of the positioning disc 4, and are distributed symmetrically.
以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,对于本领域的技术人员来说,本实用新型可以有各种更改和变化。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the utility model, and are not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201720937279.5U CN207447909U (en) | 2017-07-31 | 2017-07-31 | A kind of special milling fixture for processing the U-shaped waist of circuit breaker base |
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| CN201720937279.5U CN207447909U (en) | 2017-07-31 | 2017-07-31 | A kind of special milling fixture for processing the U-shaped waist of circuit breaker base |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107263160A (en) * | 2017-07-31 | 2017-10-20 | 苏州工业职业技术学院 | A kind of special milling fixture for processing the U-shaped waist of circuit breaker base |
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- 2017-07-31 CN CN201720937279.5U patent/CN207447909U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107263160A (en) * | 2017-07-31 | 2017-10-20 | 苏州工业职业技术学院 | A kind of special milling fixture for processing the U-shaped waist of circuit breaker base |
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