CN2074304U - Rotor heating rapid fermentor - Google Patents
Rotor heating rapid fermentor Download PDFInfo
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- CN2074304U CN2074304U CN 90221028 CN90221028U CN2074304U CN 2074304 U CN2074304 U CN 2074304U CN 90221028 CN90221028 CN 90221028 CN 90221028 U CN90221028 U CN 90221028U CN 2074304 U CN2074304 U CN 2074304U
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Abstract
The utility model discloses a rotor heating rapid fermentation machine which is special fermentation equipment mainly used for developing new feed source, improving the quality and grade of the stool residue of animal and poultry after rapid fermentation treatment, changing the public nuisance to useful things, making the stool residue of animal and poultry into feed, and becoming the cheap feed for fish, animals and poultry. A rotor with a helical radiating tube is arranged at the central point of the axial direction in the horizontal type jacketing fermentation tank, which carries out constant temperature heating to the materials in the fermentation tank with the air heater on the top of the fermentation tank. The heating of the material is homogeneous; the effect of fermentation is improved. A feeding device is provided with the fermentation machine, and the operation is simple and laborsaving; the hot water is added, the fermentation machine cycles hermetically, and the heat utilization is high. The utility model is an ideal device used for fermentation treatment of the stool residue of animal and poultry, which has short fermentation time and high efficiency.
Description
The utility model is a kind of manure of livestock and poultry quick fermentation mechanical means that is used to develop the protein feed source, makes the manure of livestock and poultry feedization.
Along with the development of fowl, poultry, culture fishery, countries in the world promptly increase the demand of protein feed, and imbalance between supply and demand day is becoming tight.The output of how developing the protein feed source, how to process protein feed, how to improve the utilization ratio of protein feed and increasing protein feed has become people and needing to have demanded the problem that solves urgently.
Fowl and animal excrement especially contains rich in protein (protein content of dried poultrymanure is about 30%) in the chicken manure, just can be processed into fowl poultry, the fish feed of no stink after fermentation dried effectively.Past poultry dung feed processing also by spontaneous fermentation, drying, therefore often produces a large amount of foul smell and forms public hazards except utilizing firepower.The practical new case of the clear 55-7825 of Japan then discloses a kind of chicken manure fermenting, deodorizing, drying process device.The structural shape of this device is: horizontal fermentor tank is bearing on the stand, and the transmission shaft that a middle part has helical mixing blade is installed at fermentor tank longitudinal center line place, and an end of transmission shaft fixedly is equipped with sprocket wheel, and between the sprocket wheel of motor output shaft end by chain gearing.The fermentor tank lower bottom part be horizontally disposed with by motor driven gear cooperate with rack rails transmission can be closed the cut-out board of fermentor tank lower bottom part outlet.Utilize the heating fan with the hot blast of 20～40 ℃ of left and right sides temperature by delivering to fermentor tank to tracheae.Chicken manure in the fermentor tank is intermittently stirred by the helical mixing blade of transmission shaft periphery, is decomposed by agricultural bacterial reproduction, fermentation.The chicken manure that fermentation in continuous like this about 30 hours is decomposed by deodorization, do not digest composition and be decomposed and become easy digestion state, be utilized as feed again, however this chicken manure treatment unit because heating mode is single, the chicken manure fermenting time still is long.
The utility model purpose provides the short and quick fermentation mechanical means easy and simple to handle of a fowl and livestock fermentation time.
For achieving the above object, the utility model fermentor tank adopts double-layered cylinder body chuck fermentor tank, and material stirs and adopts spirrillum heat radiation tubular rotor, and the airheater of band fan also is equipped with at fermentor tank one end top.Temperature keeps substantially invariable cycling hot moisture three road flow through fermentor tank chuck, tubular rotor, airheater, by thermal conduction and send hot blast that material in the jar is heated.Rotor can positive and negative two-way rotation in jar, make material in fermentor tank about, stir up and down, be heated evenly, shorten fermentation time, improve ferment effect.The enforcement concrete measure is: this machine is made of transmission mechanism, fermentor tank, rotor, material loading hoisting appliance, automatic control device, the hot water circulating device of heating etc.Horizontally-mounted fermentor tank and frame fixed installation are for whole, a hopper with cover is arranged at fermentor tank one end top, one discharge port is arranged at the bottom of the other end, the airheater of tilting a hurricane band shape fin is arranged at the top of discharge port end, and the airheater hot air inlet is tiltedly facing to the middle part of fermentor tank.Fan is equipped with on the airheater top, and the hot water intake-outlet is arranged on the left-right symmetry position, airheater top.Fermentor tank is a double-layered cylinder body jacketed type fermentor tank, is full of circulation thermostatically heating water in the chuck, and for reducing calorific loss, the fermentor tank cylindrical shell is outer can to coat the lagging material thermal insulation layer.Fermentor tank chuck layer one end has a water inlet of hot water, and the other end is established a water outlet.Outer shaft center, horizontal fermentor tank rear and front end fixedly mounts sealed bearing respectively and rotor adds warm water's water cycle tightness system (i.e. back sealed bearing), an only fastening bearing in the sealed bearing.A not only fastening bearing front end also has packing groove one in the back sealed bearing.The rear bearing block rear end is successively respectively with screw or bolted, connection oil sealing cover, water outlet pedestal cap, water inlet pedestal cap.In oil sealing cover and the water inlet pedestal cap outside framework oil seal groove is arranged respectively one, two-way outside framework oil seal is installed in the groove.Water outlet pedestal cap middle inside has the water outlet circulating tanks one, and the circulating tanks bottom has a posticum.There is a screw thread prosopyle water inlet pedestal cap axle center.Spindle nose before spindle nose reaches behind the watertight at difference supporting rotor two ends in the sealed bearing at fermentor tank two ends.The transmission mechanism that preceding spindle nose is formed by shaft coupling and motor, cycloidal-pin wheel speed reduction unit connects.Rotor by water inlet pipe, watertight after spindle nose, tubular shaft, stay tube, spirrillum radiating pipe, rubbing board, preceding spindle nose constitute.Spindle nose behind spindle nose, the back-end sealing connection watertight before the forward end seal of tubular shaft connects.Rear axle centriciput symmetry up and down has two posticums, and the installation site of posticum just in time will be facing to the water outlet circulating tanks of water outlet pedestal cap.Connect the rotor water inlet pipe behind the tubular shaft in the top, spindle nose inwall watertight welds a fast ring steel plate with support fixation rotor water inlet pipe and separate into and out of current behind water inlet pipe outer wall and the watertight.On the spindle nose two circular holes are being arranged in the same way behind the front end of tubular shaft and the tubular shaft rear portion watertight, two hollow stay tubes of circular hole place watertight welding, watertight welding spirrillum radiating pipe between two hollow stay tubes.Rotor of the logical formation of spindle nose homogeneous phase adds the circulation loop of hot water Inlet and outlet water behind tubular shaft, stay tube, spirrillum radiating pipe, the watertight.The spirrillum radiating pipe is positive and negative two-way rotation in fermentor tank, plays stirring, adds the effect of thermal material.The material loading hoisting appliance of forming by controlling box, door frame, support, truck etc. at fermentor tank hopper end one side device.Controlling box has formations such as electric motor, oil pump, control valve, fuel tank, operation handle arm; Door frame is made of many rows chain, eccentric frame, oil cylinder, door frame crossbeam etc.Before the hand push truck of filling the manure of livestock and poultry that will ferment is shifted material loading hoisting appliance door frame onto; be connected in door frame and arrange that the crotch of the eccentric frame on the chain and hand push truck cross bar are curved lives more; and use the protection key pinning; starting motor; drive oil pump and carry out hydrostatic transmission; when operation handle arm places hoisting position; piston drives door frame by many row's chains and rises; eccentric frame and truck also rise, and door frame stops to rise behind certain position, and eccentric frame also continues to rise; eccentric frame top flange arc surface contacts with door frame upper end cross bar; eccentric frame stands up motion near cross bar, and the truck on the eccentric frame also along with tumbling, is poured the manure of livestock and poultry material in the truck in the fermentor tank into.The spirrillum radiating pipe rotor of fermentor tank connects transmission by shaft coupling with cycloidal-pin wheel speed reduction unit, electric motor, and rotor is done the rotation of low speed (0.5～1 rev/min) average rate in fermentor tank.Rotor is controlled forward, backward rotation time automatically by the time relay, and positive decommuntation gap length can be regulated as required.For making manure of livestock and poultry keep the purpose of 35～55 ℃ of constant temperature quick fermentation in fermentor tank, the thermal source medium that the utility model is heated adopts hot water, and hot water keeps constant temperature, and circulation is controlled automatically by temperature indicator, hot resistance, magnetic valve, in-line pump.Hot water is circulated by extracting branch three tunnel out by in-line pump after the strainer purification process by the thermal source place.The first via is intake into tubular shaft by rotor water inlet pedestal cap water-in, then from tubular shaft through the front end stay tube to the spirrillum radiating pipe again from the rear end stay tube flow through watertight rear axle chuck layer again through rotor water outlet bearing support water outlet to the thermal source reheat.Secondary route fermentor tank chuck layer upper end water-in enters and is full of the chuck layer, is discharged by the water outlet on the other end then and is back to thermal source place reheat.Third Road is directly to be back to thermal source place reheat through hurricane band shape fin airheater.Well heater is by hurricane band shape fin circumference air, and warm air requires be blown into fermentor tank in intermittence by fan according to constant temperature, makes to obtain fresh hot air when manure of livestock and poultry ferments in fermentor tank, and jar different gas of interior generation is discharged by the vapor pipe on the tank body.The first two road hot water circulation all is back to the thermal source place after temperature control electromagnetic, can require the automatically controlled valve door switch according to constant temperature.Material is after in-tank mixing adds hot fermentation, deodorizing, sterilization, loose have been reached, and the purpose that can remove part moisture content by hot blast, open the discharge door that is located at the fermentor tank below then, rotor just changes, material is discharged from discharge port by spirrillum radiating pipe on the rotor, with it be pressed into granular bait for fish flavor breed fish class, fowl poultry animal after other feed mixes.
The utility model has not only reached the purpose in exploitation new feedstuff source, and it is precious changing public hazards, and has shortened fermentation time, and general fermentation time is 10 hours, has shortened for 2/3rds time than the practical new case technology of the clear 55-7825 of Japan.And the level of automation height, input and output material mechanize has alleviated labour intensity.Thermostatic control is automatic, the circulation of heating water seal, heat utilization efficiency height.
Below in conjunction with accompanying drawing the utility model is further described.
Fig. 1 is a rotor heating type quick fermentation machine structural representation.
Fig. 2 is the rotor structure synoptic diagram.
Fig. 3 adds the hot water circulation schematic diagram of sealing device for rotor.
Fig. 4 is a material loading hoisting appliance synoptic diagram.
Wherein: (1) electric motor, (2) cycloidal-pin wheel speed reduction unit, (3) shaft coupling, (4) hopper, (5) fermentor tank, (6) chuck, (7) airheater, (8) fan, (9) rotor, (10) rotor adds warm water's water cycle tightness system (back sealing bearing), (11) discharge port, (12) frame, (13) material loading elevator, (14) rotor water inlet pipe, (15) spindle nose behind the watertight, (16) stay tube, (17) spirrillum radiating pipe, (18) tubular shaft, (19) preceding spindle nose, (20) rubbing board, (21) rear bearing block, (22) bearing, (23) water outlet pedestal cap, (24) oil sealing, (25) water inlet pedestal cap, (26) oil sealing cover, (27) truck, (28) eccentric frame, (29) door frame crossbeam, (30) door frame, (31) cylinder thrust piston, (32) oil cylinder, (33) many row's chains.
As shown in the figure, the horizontal fermentor tank of the utility model is that double-layered cylinder body band hot water jacket's (6) fermentor tank (5) and frame (12) is connected as one.Fermentor tank (5) one end tops are equipped with one and are become 30 degree angle blast inlets tiltedly facing to the airheater (7) of the band fan (8) at fermentor tank middle part with level.Hurricane band shape fin is equipped with in the fan below at airheater top, and the water inlet pipe and water outlet pipe joint at hurricane band shape fin two ends places the both sides on airheater top respectively.One hopper (4) with cover is arranged at fermentor tank the other end top.There is a water inlet of hot water in the fermentor tank chuck layer one end airheater outside, and a water outlet is established in the other end hopper outside.Two ends, fermentor tank axle center fixedly mount sealed bearing respectively and rotor adds warm water's water cycle tightness system (10) (i.e. back sealed bearing).Rotor adds warm water's water cycle tightness system and is made up of rear bearing block (21), bearing (22), water outlet step cover (23), oil sealing (24), water inlet pedestal cap (25), oil sealing cover (26) etc.The front end of rear bearing block also has packing groove one.Oil sealing cover (26) in rear bearing block, and cooperate to form one oil seal groove by screw retention, and one outside framework oil seal (24) is installed in the groove.Water outlet pedestal cap (23) connects with bolting with rear bearing block.Water outlet pedestal cap inner ring middle part has the water outlet circulating tanks one, and the circulating tanks bottom has a posticum.Rotor adds hot water and flows back to thermal source by the road from posticum.Water inlet pedestal cap (25) is installed in the rear end of water outlet pedestal cap by screw retention, and cooperates one oil seal groove of formation, and the second road outside framework oil seal (24) is installed in the groove.On water inlet top, pedestal cap center one threaded hole is arranged, this threaded hole is that rotor adds the hot water prosopyle, and pump is so far by the road by in-line pump for the hot water at thermal source place.Spindle nose before spindle nose reaches behind the watertight at difference supporting rotor (9) two ends in the sealed bearing at fermentor tank two ends.Preceding spindle nose is connected with cycloidal-pin wheel speed reduction unit (2), motor (1) order by shaft coupling (3), and motor cabinet and frame (12) join together.Rotor (9) is made up of spindle nose behind the watertight (15), two stay tubes (16), spirrillum radiating pipe (17), tubular shaft (18), preceding spindle nose (19), two rubbing boards (20) and some spirrillum radiating pipe struts.In the first end of watertight rear axle by the hollow plate rotor water inlet pipe (14) that is tightly connected.Spindle nose (19) before tubular shaft (18) front end watertight connects, spindle nose (15) behind the rear end watertight connection watertight.Spindle nose is the diameter cannula-like thicker than tubular shaft behind the watertight, and weld with circular orifice and tubular shaft watertight on the preceding top of sleeve pipe.Weld with vertical circular orifice that nestles up tubular shaft and rotor water inlet pipe (14) watertight in the sleeve pipe rear end.Rotor water inlet pipe one end stretches into tubular shaft, and is bearing in the tubular shaft by the small circular orifice plate.Behind the watertight spindle nose postmedian up and down symmetry two posticums are arranged, the installation site of posticum is just in time facing to the water outlet circulating tanks of water outlet pedestal cap.The spindle nose front end has a prosopyle and place, posticum two holes watertight to be connected two hollow stay tubes (16) in the same way respectively behind the front end of tubular shaft and tubular shaft watertight, watertight welding spirrillum radiating pipe (17) (being the material agitator) between two hollow stay tubes adds hot water and enters sequential flow spindle nose to tubular shaft, preceding stay tube, spirrillum radiating pipe, seat stay, the watertight by the rotor water inlet pipe and form a material flow heated water road to water outlet pedestal cap posticum.Side at fermentor tank hopper end installs the material loading hoisting appliance of being made up of controlling box, door frame (30), support, truck (27) etc. (13).The door frame of material loading hoisting appliance is installed in the support of band door frame chute.Door frame is by many rows chain (33), eccentric frame (28), oil cylinder (32), door frame crossbeam formations such as (29).Cylinder thrust piston (31) top cross is the chain moving axis of two ends band chain wheel fixedly, and an auxiliary chain wheel is also respectively installed in below the end floor beam and door frame bottom on the door frame, about an end of the chain of row more than two be connected in eccentric frame middle part, the other end then is connected in bottom the frame.
Claims (6)
1, a kind of mechanical means of the manure of livestock and poultry quick fermentation of mainly forming by frame, motor, speed reduction unit, fermentor tank, airheater, material loading elevator and heating water circulating system etc., it is characterized in that horizontal jacket structured fermentor tank, respectively there are a water-in, water outlet in the two ends, top, there are a tilting band fan and the airheater of hurricane band shape fin in the rear end at fermentor tank top, and also respectively there are a water-in, water outlet in the both sides, top of airheater; The inner spirrillum radiating pipe rotor of installing of fermentor tank, the rotor that rotor two spindle noses are installed in the fermentor tank two ends adds in warm water's water cycle tightness system and the front-end bearing pedestal, spirrillum radiating pipe rotor add the hot water entery and delivery port adds warm water's water cycle tightness system respectively at rotor top and lower end, automatic control hot water circulation heating system and above-mentioned three water-ins, the three water outlet parallel connections be made up of strainer, in-line pump, magnetic valve, temperature indicator, hot resistance add thermal material.
2, fermentation machine according to claim 1 is characterized in that: fermentor tank is other to be nestled up by door frame, eccentric frame, support, arrange chain, oil cylinder, hydraulic control box and truck etc. more forms the material loading hoisting appliance.
3, fermentation machine according to claim 1, it is characterized in that: the rotor that fermentor tank back head axle center is made up of rear bearing block, bearing, water outlet pedestal cap, oil sealing, water inlet pedestal cap, bearing gland with the fastening installation one of screw adds warm water's water cycle tightness system, there is a water inlet threaded hole at water inlet pedestal cap center, there is a water outlet circulating tanks at water outlet pedestal cap inner round wall middle part, the bottom of groove has the water inlet pedestal cap of a posticum, water outlet pedestal cap both sides and the inner round wall of bearing gland that oil seal groove is respectively arranged one, the two-way outside framework oil seal of device in the groove.
4, fermentation machine according to claim 1, it is characterized in that: be installed in the interior rotor of fermentor tank by water inlet pipe, spindle nose behind the watertight, two stay tubes, the spirrillum radiating pipe, tubular shaft, preceding spindle nose, rubbing board is formed, the rotor water inlet pipe stretches in the tubular shaft, and be welded on behind the watertight rear portion of circle in the spindle nose by the hollow plate watertight, spindle nose sinciput end welds with hollow plate and tubular shaft watertight behind the watertight, symmetry has two posticums about the postmedian of spindle nose behind watertight, front top has a prosopyle, watertight welding seat stay on the prosopyle, the tubular shaft front end also has a posticum, stay tube before the watertight welding on the posticum, two stay tube tops welding screw-like radiating pipe, there are some struts to support in the middle of the radiating pipe, spindle nose before the front end watertight welding of tubular shaft, rubbing board is tried one's best near the other plate at fermentor tank two ends.
5, fermentation machine according to claim 1 is characterized in that: two posticum installation sites of spindle nose just in time add the water outlet circulating tanks of the water outlet pedestal cap of warm water's water cycle tightness system behind the rotor watertight facing to rotor.
6, fermentation machine according to claim 1 is characterized in that: rotor is controlled forward and reverse rotation and two to the reversal interval time by the time relay, also may command rotor unidirectional rotation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 90221028 CN2074304U (en) | 1990-09-27 | 1990-09-27 | Rotor heating rapid fermentor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 90221028 CN2074304U (en) | 1990-09-27 | 1990-09-27 | Rotor heating rapid fermentor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2074304U true CN2074304U (en) | 1991-04-03 |
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ID=4899291
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 90221028 Pending CN2074304U (en) | 1990-09-27 | 1990-09-27 | Rotor heating rapid fermentor |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2074304U (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103704386A (en) * | 2013-12-14 | 2014-04-09 | 江阴市联业生物科技有限公司 | Star-wheel oppositely-pried rotor system applied to fermenting machine |
| CN105907639A (en) * | 2016-06-08 | 2016-08-31 | 天津绿持能源技术有限公司 | Microbial fermentation device |
| CN106754255A (en) * | 2016-12-05 | 2017-05-31 | 江西省三余环保节能科技有限公司 | It is a kind of to dry Zymolysis Equipment |
| CN107879767A (en) * | 2017-11-03 | 2018-04-06 | 烟台青林矿山机械有限公司 | A kind of farm animal excrement fermentation tank heating apparatus |
| CN108117974A (en) * | 2018-01-16 | 2018-06-05 | 李紫霞 | A kind of horizontal rotary food fermentation equipment |
| CN113397073A (en) * | 2021-05-28 | 2021-09-17 | 福建君生益本色生物科技有限公司 | Probiotic drink beneficial to sleep and preparation method thereof |
-
1990
- 1990-09-27 CN CN 90221028 patent/CN2074304U/en active Pending
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103704386A (en) * | 2013-12-14 | 2014-04-09 | 江阴市联业生物科技有限公司 | Star-wheel oppositely-pried rotor system applied to fermenting machine |
| CN105907639A (en) * | 2016-06-08 | 2016-08-31 | 天津绿持能源技术有限公司 | Microbial fermentation device |
| CN106754255A (en) * | 2016-12-05 | 2017-05-31 | 江西省三余环保节能科技有限公司 | It is a kind of to dry Zymolysis Equipment |
| CN107879767A (en) * | 2017-11-03 | 2018-04-06 | 烟台青林矿山机械有限公司 | A kind of farm animal excrement fermentation tank heating apparatus |
| CN108117974A (en) * | 2018-01-16 | 2018-06-05 | 李紫霞 | A kind of horizontal rotary food fermentation equipment |
| CN113397073A (en) * | 2021-05-28 | 2021-09-17 | 福建君生益本色生物科技有限公司 | Probiotic drink beneficial to sleep and preparation method thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| AD01 | Patent right deemed abandoned | ||
| C20 | Patent right or utility model deemed to be abandoned or is abandoned |