CN207416107U - The control system of fully-automatic intelligent glue sprayer - Google Patents
The control system of fully-automatic intelligent glue sprayer Download PDFInfo
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- CN207416107U CN207416107U CN201721394235.9U CN201721394235U CN207416107U CN 207416107 U CN207416107 U CN 207416107U CN 201721394235 U CN201721394235 U CN 201721394235U CN 207416107 U CN207416107 U CN 207416107U
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Abstract
The utility model is related to glue sprayer technical fields,Especially a kind of control system of fully-automatic intelligent glue sprayer,Including touch-screen,Motion controller,IO basic modules,First motor,Second motor,3rd motor,4th motor and position sensor,First motor,Second motor,Motor driver is mounted on 3rd motor and the 4th motor,Motion controller connects the first motor respectively,Second motor,The control terminal of 3rd motor and the motor driver on the 4th motor,Touch-screen is connected to the input terminal of motion controller,IO basic modules are connected to the input terminal of motion controller,Position sensor is connected with IO basic modules,First motor is connected with the pusher shaft on glue sprayer,Second motor is connected with the glue spraying axis on glue sprayer,3rd motor is connected with the upper box axis on glue sprayer,4th motor is connected with the patch box axis on glue sprayer.The utility model improves production efficiency, reduces defect rate, reduces artificial demand.
Description
Technical field
The utility model is related to glue sprayer technical field, specific field is a kind of control system of fully-automatic intelligent glue sprayer
System.
Background technology
With the development and the improvement of people's living standards of society, the popular requirement to the packing box of common consumer product will come
Higher, the packing box of the particularly book flask formula of some high-grade electronic products and cosmetics (calls book flask in the following text, by leather shell and interior
Box forms).Whether finished book flask meets the matter that market demands key is each link of technical process involved in production process
Amount control.It visits by market and is investigated with manufacturer, the use of current most book flask end production firm is accomplished manually entirely
Technical process；Small part completes some process in technique using machine, and remaining process also needs to be accomplished manually.
For quality control in entire technical process, no matter it is manually performed entire technique or machine completes some work
Many problems can all occur in skill.It due to everyone individuality, is affected be subject to external environment, can cause to complete product
Uniformity it is poor, such as the gluing link in technical process, the amount of plastic emitting affects the quality of this link, and amount is more, Xia Yihuan
The pressure box of section can cause the spilling of glue, influence beauty, and amount is few, can cause to press box loosely；Box link is for example pressed again, manually cannot
In the range of allowable error, such situation can cause the defect rate of product to rise, virtually for the position for ensureing to push every time
Improve cost.For mechanicalness repetitive operation, tired lazy situation can be manually generated over time, has been affected
Into the efficiency of product.
What installations were largely completed currently on the market is gluing link, can guarantee the quality control of gluing.Market
There are two types of types for the system of upper control installations.First is touch-screen+PLC controls, and such control cannot preferably beat version (figure
Shape is made), correcting, without preferable applicability, require high situation real-time poor further for control；Second is to use intelligence
Energy (industry) robot system, not only expensive, functional redundancy, and more people is needed to coordinate in use.
To sum up, there are the following problems for the method for completion book flask production technology currently on the market：(1) uniformity is poor；(2)
Yield rate is not high；(3) efficiency is low.
Utility model content
The purpose of this utility model is to provide a kind of control system of fully-automatic intelligent glue sprayer, to solve the prior art
The problem of middle uniformity is poor, yield rate is not high, efficiency is low.
To achieve the above object, the utility model provides following technical solution：A kind of control of fully-automatic intelligent glue sprayer
System, including touch-screen, motion controller, IO basic modules, the first motor, the second motor, the 3rd motor, the 4th motor and position
Sensor is put, motor driver, the fortune are mounted on first motor, the second motor, the 3rd motor and the 4th motor
Movement controller connects the control terminal of the first motor, the second motor, the 3rd motor and the motor driver on the 4th motor, institute respectively
The input terminal that touch-screen is connected to motion controller is stated, the IO basic modules are connected to the input terminal of motion controller, described
Position sensor is connected with IO basic modules, and first motor is connected with the pusher shaft on glue sprayer, second electricity
Machine is connected with the glue spraying axis on glue sprayer, and the 3rd motor is connected with the upper box axis on glue sprayer, and the described 4th
Motor is connected with the patch box axis on glue sprayer, and the position sensor is arranged on the glue sprayer, and the spray
Position sensor is mounted at each movement position on glue machine.
Preferably, IO has been further included and has increased expansion module, the IO increases expansion module and is connected with IO basic modules.
Preferably, the motion controller includes microprocessor chip and motion control chip.
Preferably, the microprocessor chip is STM32f103 chips.
Preferably, the motion control chip is PCL6045B chips.
Compared with prior art, the beneficial effects of the utility model are：Make the entire technological process of production one of book flask
Change and complete, in production process, without interruption, without manual intervention, enhance the uniformity of production, improve production efficiency,
Defect rate is reduced, reduces artificial demand, enhances the adaptability of different flower pattern, the control system holistic cost is low,
Overall performance is stablized, and reliability is high, interactive good.
Description of the drawings
Fig. 1 is the system principle diagram of the utility model；
Fig. 2 is the control system work flow diagram of the utility model；
Fig. 3 is the workflow that the upper box link of the utility model is individually debugged.
In figure：1st, touch-screen；2nd, motion controller；3rd, IO basic modules；4th, the first motor；5th, the second motor；6th, the 3rd
Motor；7th, the 4th motor；8th, position sensor；9th, IO, which increases, expands module；10th, microprocessor chip；11st, motion control chip.
Specific embodiment
The following is a combination of the drawings in the embodiments of the present utility model, and the technical scheme in the embodiment of the utility model is carried out
It clearly and completely describes, it is clear that the described embodiments are only a part of the embodiments of the utility model rather than whole
Embodiment.Based on the embodiment in the utility model, those of ordinary skill in the art are without making creative work
All other embodiments obtained shall fall within the protection scope of the present invention.
It please refers to Fig.1 to 3, the utility model provides a kind of technical solution：A kind of control system of fully-automatic intelligent glue sprayer
System, including touch-screen 1, motion controller 2, IO substrate modules 3, the first motor 4, the second motor 5, the 3rd motor 6, the 4th motor
7 and position sensor 8, motor driving is mounted on first motor 4, the second motor 5, the 3rd motor 6 and the 4th motor 7
Device, the motor that the motion controller 2 is connected respectively on the first motor 4, the second motor 5, the 3rd motor 6 and the 4th motor 7 drive
The control terminal of dynamic device, the touch-screen 1 are connected to the input terminal of motion controller 2, and the IO substrate modules 3 are connected to movement control
The input terminal of device 2 processed, the position sensor 8 are connected with IO substrate modules 3, first motor 4 and the pusher on glue sprayer
Axis is connected, and second motor 5 is connected with the glue spraying axis on glue sprayer, on the 3rd motor 6 and glue sprayer
Upper box axis is connected, and the 4th motor 7 is connected with the patch box axis on glue sprayer, and the position sensor 8 is arranged on
On the glue sprayer, and position sensor 8 is mounted at each movement position on the glue sprayer.
It has further included IO and has increased expansion module 9, the IO increases expansion module 9 and is connected with IO substrate modules 3.
The motion controller 2 includes microprocessor chip 10 and operation control chip.
The microprocessor chip 10 is STM32f103 chips.
It is PCL6045B chips that the operation, which controls chip,.
A kind of application method of the control system of fully-automatic intelligent glue sprayer, step include：
(1), version and editor and life are beaten to the progress of motion controller 2 human-computer interaction, parameter setting, figure by touch-screen 1
Into control instruction stream；
(2), operation controller is parsed into run signal according to the control instruction stream of receiving and is sent to motor driver, so as to
Realize the motion control of each axis；
(3), IO substrate modules 3 and increasing expand module 9 and are used for receiving the detection signal of position sensor 8 and export relevant dynamic
Make signal.
Use process at upper discharge position is：This station is related to 4 input signals (8 signal of position sensor) and 3 defeated
Go out signal (action control)；Input signal is respectively origin/negative /V (sensor 1) of pusher shaft, the lower limit of feeding device
The detection signal (sensor 3) of (sensor 2), suction device and the upper limit (sensor 4) of material-pulling device；Export signal difference
For the control (action 1), the control of suction device (action 2) and the control of material-pulling device (action 3) of feeding device.Control system
Realization action 1 is reached at leather shell feed bin, and leather shell, (the detection signal for detecting sensor 3) realization action 1 are drawn in realization action 2
It returns, (after detecting 2 signal of sensor) realization action 3, leather shell is pushed to glue spraying by (detecting 4 signal of sensor) pusher shaft
Position, realization action 3 return, and pusher shaft is returned at sensor 1.After reset, pusher shaft is at sensor 1, at feeding device
At sensor 2, material-pulling device is in lower place.
Use process at glue spraying position is：This station is related to 3 input signals and 1 output signal；Wherein 2 inputs
Signal is origin/negative /V (sensor 5, sensor 6) of glue spraying axis, and 1 input signal is that glue spraying detects the presence of paper signal
(sensor 7)；Signal is exported as glue spraying control (action 4)；After pusher shaft push in place, (detecting 7 signal of sensor) is realized
Action 4, glue-coated leather shell is pushed to upper box position by pusher shaft；After reset, glue spraying axis is at sensor 5 and sensor 6.
Use process at upper box position is：This work is related to 5 input signals and 6 output signals.Input signal point
Not Wei upper box axis origin/negative /V (sensor 8), inner box front detects (sensor 9), upper box position detects the presence of inner box (sensing
Device 10), the upper limit (sensor 12) of the rear /V (sensor 11) of clamping device and clamping device；It is respectively interior to export signal
Blocking means control (action 6), upper box down devices are controlling (action 7), upper box just after blocking means control (action 5), inner box before box
Clamp device control (action 8), upper box side clamp device control (action 9)；After glue-coated leather shell is shifted onto upper box position by pusher shaft,
Inner box is sent to (the period action 6 of upper box position by (detecting 10 signal of sensor) action 9, action 8 plus box, action 6, upper box axis
Return), action 7, action 8, action 9 are pressed onto inner box on leather shell, action 7, and action 8, action 9 return, and (detect sensor 11
After 12 signal of sensor) on box axis return to initial position, the leather shell for pressing inner box is pushed to patch box position by pusher shaft；Entire mistake
Between journey, after inner box is taken away, action 5 lets off inner box in feed bin to come, and (detecting 9 signal of sensor) action 5 is subsequent interior
Box locks；After reset, upper box axis is at sensor 8, and blocking means are in backgauge state, upper box after blocking means and inner box before home record
Down devices, the positive clamp device of upper box, upper box side clamp device are in original state.
Pasting the application method at box position is：This work is related to 4 input signals and 3 output signals；Input signal is
Patch box position has material detection (sensor 13), patch box position hold-down devices upper limit (sensor 14), patch box position side to press from both sides 1,2 (sensors
15, sensor 16)；Signal is exported as patch box position hold-down devices control (action 10), patch box position side presss from both sides the control (action of 1,2 devices
11, action is 12)；Leather shell and inner box are shaped to a production by (detecting 13 signal of sensor) action 10, action 11, action 12
Product, action 10, action 11, action 12 return, and (detecting sensor 14, sensor 15,16 signal of sensor) can carry out down
Process；After reset, patch box position hold-down devices, patch box position side presss from both sides 1,2 devices and is in original state.
By the technical program, complete the entire technological process of production integration of book flask, in production process, without
It is disconnected, without manual intervention, enhance the uniformity of production, improve production efficiency, reduce defect rate, reduce artificial
Demand enhances the adaptability of different flower pattern, and the control system holistic cost is low, and overall performance is stablized, and reliability is high, interactive
Property is good.
The targeted technical process of the utility model is mainly：Feeding (feeding), gluing, upper box (pressure box), shaping, according to
Technical process can be upper discharge position, glue spraying position, upper box position and patch box position functional regional division.
The purpose of this utility model is to provide a kind of for the integrated fully-automatic intelligent glue sprayer (group of the technical process
Installation) control system (calling control system in the following text), enhance the uniformity of production, improve production efficiency, reduction in the numbers of seconds reduces
Artificial demand.
RS232 serial communications are used between the touch-screen 1 and motion controller 2；Motion controller 2 and motor driver
Between connected using Special-purpose connecting line；It is connected between motion controller 2 and IO substrate modules 3 using the direct-connected plug of 37 cores；IO bases
Plate module 3 and IO are communicated between increasing expansion module 9 using can.
The upper discharge position, glue spraying position, upper box position and patch box position mainly realize that function is as follows：
(1) discharge position on：This station is related to 4 input signals (8 signal of position sensor) and 3 output signal (actions
Control)；Input signal is respectively origin/negative /V (sensor 1) of pusher shaft, and the lower limit (sensor 2) of feeding device is inhaled
Expect the detection signal (sensor 3) of device and the upper limit (sensor 4) of material-pulling device；It is respectively feeding device to export signal
Control (action 1), the control (action 2) of suction device and the control of material-pulling device (action 3).Control system realization action 1 is arrived
Up at leather shell feed bin, leather shell is drawn in realization action 2, and (the detection signal for detecting sensor 3) realization action 1 is returned, (detected
After 2 signal of sensor) realization action 3, leather shell is pushed to glue spraying position by (detecting 4 signal of sensor) pusher shaft, is realized dynamic
Make 3 to return, pusher shaft is returned at sensor 1.After reset, pusher shaft is at sensor 1, and feeding device is at sensor 2,
Material-pulling device is in lower place.
(2) glue spraying position：This station is related to 3 input signals and 1 output signal.Wherein 2 input signals are glue spraying
The origin of axis/negative /V (sensor 5, sensor 6), 1 input signal detect the presence of paper signal (sensor 7) for glue spraying；
Signal is exported as glue spraying control (action 4).After pusher shaft push in place, (detecting 7 signal of sensor) realization action 4, pusher
Glue-coated leather shell is pushed to upper box position by axis.After reset, glue spraying axis is at sensor 5 and sensor 6.
(3) box position on：This work is related to 5 input signals and 6 output signals.Input signal is respectively that upper box axis is former
Point/negative /V (sensor 8), inner box front detection (sensor 9), upper box position detect the presence of inner box (sensor 10), material folding dress
The rear /V (sensor 11) put and the upper limit (sensor 12) of clamping device；It is respectively blocking means control before inner box to export signal
System (acts 5), blocking means control (action 6) after inner box, and upper box down devices control (action 7), the upper positive clamp device of box controls (dynamic
Make 8), upper box side clamp device control (action 9).After glue-coated leather shell is shifted onto upper box position by pusher shaft, (sensor is detected
10 signals) action 9, action 8 plus box, action 6, inner box is sent to upper box position (period action 6 returns) by upper box axis, action 7, dynamic
Make 8, action 9 to be pressed onto on leather shell inner box, action 7, action 8, action 9 return, and (detect 12 signal of sensor 11 and sensor
Box axis returns to initial position on afterwards), and the leather shell for pressing inner box is pushed to patch box position by pusher shaft；Between whole process, inner box takes
After walking, action 5 lets off inner box in feed bin to come, and subsequent inner box is lockked in (detecting 9 signal of sensor) action 5.After reset,
Upper box axis is at sensor 8, and blocking means are in backgauge state, upper box down devices, upper box after blocking means and inner box before home record
Positive clamp device, upper box side clamp device are in original state.
(4) box position is pasted：This work is related to 4 input signals and 3 output signals.Input signal has material to examine for patch box position
Survey (sensor 13), patch box position hold-down devices upper limit (sensor 14), patch box position side 1,2 (sensor 15, sensors 16) of folder；
Signal is exported as patch box position hold-down devices control (action 10), patch box position side presss from both sides the control of 1,2 devices, and (action 11, action is 12).(inspection
Measuring 13 signal of sensor) leather shell and inner box be shaped to a product by action 10, action 11, action 12, and action 10 acts
11st, action 12 returns, and (detecting sensor 14, sensor 15,16 signal of sensor) can carry out process next time.It resets
Afterwards, box position hold-down devices are pasted, patch box position side presss from both sides 1,2 devices and is in original state.
It is above-mentioned to have time-out time using at sensor, can parameter setting, if can't detect sensor signal, more than super
When the time, control system may proceed to carry out it is next moved, so may insure the progress that entire technical process is complete, smooth.
At last time action control, have open the retention time and close the retention time, can parameter setting, can flexibly control
Action process so ensures that time taking control is spent in entire technique completion, improves production efficiency.
Control system support style beats version and editor, to be applicable in the functional requirement of different interior box shaped and user, often
Port assignment is supported in a input and output, and pusher distance and upper box distance can be with parameter settings.
Above-mentioned everything can be debugged individually, each link in technique has independent debugging.Control system has
Have and stop feeding function, after triggering, can make after the completion of there is no the link completed in entire technical process, be stopped.
In conclusion the overall workflow of fully-automatic intelligent glue sprayer (kludge) control system is：Upper material position leather shell
After getting, leather shell is pushed to glue spraying position glue spraying by pusher shaft, and after the completion of gluing, leather shell is pushed to upper box position by pusher shaft, on
After the completion of box, leather shell and inner box are sent to patch box position by pusher shaft, and after the completion of shaping, a technical process terminates.
Under the control of the control system, entire technical process only needs 1-2 people that (responsible leather shell feed bin, inner box can be completed
The recycling of the feeding of feed bin and last shaped article).
While there has been shown and described that the embodiment of the utility model, for the ordinary skill in the art,
It is appreciated that in the case where not departing from the principle of the utility model and spirit can these embodiments be carried out with a variety of variations, repaiied
Change, replace and modification, the scope of the utility model are defined by the appended claims and the equivalents thereof.
Claims (5)
1. a kind of control system of fully-automatic intelligent glue sprayer, it is characterised in that：Including touch-screen (1), motion controller (2),
IO basic modules (3), the first motor (4), the second motor (5), the 3rd motor (6), the 4th motor (7) and position sensor (8),
Motor driver is mounted on first motor (4), the second motor (5), the 3rd motor (6) and the 4th motor (7), it is described
Motion controller (2) connects the motor on the first motor (4), the second motor (5), the 3rd motor (6) and the 4th motor (7) respectively
The control terminal of driver, the touch-screen (1) are connected to the input terminal of motion controller (2), IO basic modules (3) connection
Input terminal in motion controller (2), the position sensor (8) are connected with IO basic modules (3), first motor (4)
It being connected with the pusher shaft on glue sprayer, second motor (5) is connected with the glue spraying axis on glue sprayer, and the described 3rd
Motor (6) is connected with the upper box axis on glue sprayer, and the 4th motor (7) is connected with the patch box axis on glue sprayer,
The position sensor (8) is arranged on the glue sprayer, and is respectively mounted at each movement position on the glue sprayer
Position sensor (8).
2. the control system of fully-automatic intelligent glue sprayer according to claim 1, it is characterised in that：It has further included IO and has increased expansion
Module (9), the IO increase expansion module (9) and are connected with IO basic modules (3).
3. the control system of fully-automatic intelligent glue sprayer according to claim 1, it is characterised in that：The motion controller
(2) microprocessor chip (10) and motion control chip (11) are included.
4. the control system of fully-automatic intelligent glue sprayer according to claim 3, it is characterised in that：The microprocessor core
Piece (10) is STM32f103 chips.
5. the control system of fully-automatic intelligent glue sprayer according to claim 3, it is characterised in that：The motion control core
Piece (11) is PCL6045B chips.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721394235.9U CN207416107U (en) | 2017-10-26 | 2017-10-26 | The control system of fully-automatic intelligent glue sprayer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721394235.9U CN207416107U (en) | 2017-10-26 | 2017-10-26 | The control system of fully-automatic intelligent glue sprayer |
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| Publication Number | Publication Date |
|---|---|
| CN207416107U true CN207416107U (en) | 2018-05-29 |
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ID=62309903
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| CN201721394235.9U Active CN207416107U (en) | 2017-10-26 | 2017-10-26 | The control system of fully-automatic intelligent glue sprayer |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107696583A (en) * | 2017-10-26 | 2018-02-16 | 常州数控技术研究所 | The control system and its application method of fully-automatic intelligent glue sprayer |
-
2017
- 2017-10-26 CN CN201721394235.9U patent/CN207416107U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107696583A (en) * | 2017-10-26 | 2018-02-16 | 常州数控技术研究所 | The control system and its application method of fully-automatic intelligent glue sprayer |
| CN107696583B (en) * | 2017-10-26 | 2024-03-26 | 常州数控技术研究所 | Control system of full-automatic intelligent glue sprayer and application method thereof |
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