CN207415606U - A kind of refractory material is molded shaking platform - Google Patents
A kind of refractory material is molded shaking platform Download PDFInfo
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- CN207415606U CN207415606U CN201721427601.6U CN201721427601U CN207415606U CN 207415606 U CN207415606 U CN 207415606U CN 201721427601 U CN201721427601 U CN 201721427601U CN 207415606 U CN207415606 U CN 207415606U
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Abstract
A kind of refractory material is molded shaking platform, belongs to refractory material production equipment technology, for refractory material vibration moulding.Its technical solution is：Platform deck is mounted on by elevating mechanism support on platform floor, elevating mechanism is looped around platform deck base circumference, multiple circular vibration holes are evenly equipped in the plate face of platform deck, the lower section of multiple magnechucks is mounted on by spring and lead support on platform floor, the upper surface of magnechuck is opposite with the vibration hole of platform deck, the internal diameter for vibrating hole is more than the outer diameter of magnechuck, vibrating motor is mounted on the lower part of magnechuck, rotating mechanism is mounted on platform floor, and the upper end of rotating mechanism is connected with the circular steel plate center of platform deck.The utility model sets reasonable, easy to operate, high degree of automation, can easily installation mold, carry out rotation material feeding and electric and magnetic oscillation automatically, have the advantages that the quality of product can be improved, improve production efficiency, save raw material, mitigation labor strength.
Description
Technical field
The utility model is related to a kind of refractory material vibration moulding platforms, belong to refractory material production equipment technology.
Background technology
At present, large-scale, abnormity or special-shaped fire resistive material product are mostly produced using vibration formation method, i.e., by brick mould
Tool is placed on shaking platform, adds in uniformly mixed refractory clay in mold, and Vibration on Start-up motor is by mud jolt ramming.It is existing
Shaking platform is fixed platform, it is impossible to which lifting cannot rotate, and hand stock form is used when feeding into mold.It is produced
Flow is as follows：Mud after mixing, is discharged into a container by refractory clay first in batch mixer, then by overhead traveling crane or people
Power transports to container near mold, and mud is poured into mold, carries out vibration moulding.The shortcomings that this mode of production is：First,
Production link is more, low production efficiency；Secondly, container inner wall sizing causes consumption of raw materials, causes to waste；In addition, worker's work is strong
Degree is very big.Therefore, existing shaking platform and mode of operation are not suitable with the needs of production development, necessary to be improved.
Utility model content
The technical problem to be solved by the utility model is to provide a kind of refractory materials to be molded shaking platform, and this vibration is flat
Platform has automatic lifting, magnetic adsorption function and spinfunction, can easily installation mold, it is automatic to carry out rotary feeding and electricity
Magnetic suck vibrates, and achievees the purpose that be conveniently operated, improves production efficiency, mitigates labor strength.
Solving the technical solution of above-mentioned technical problem is：
A kind of refractory material is molded shaking platform, it includes platform deck, platform floor, magnechuck, vibrating motor, rotation
Rotation mechanism, elevating mechanism, spring and lead, platform deck are horizontal positioned circular steel plate, and platform deck is by elevating mechanism
Support is mounted on platform floor, and elevating mechanism is looped around platform deck base circumference, is evenly equipped in the plate face of platform deck more
A circular vibration hole, the lower section of multiple magnechucks are mounted on by spring and lead support on platform floor, magnechuck
Upper surface it is opposite with the vibration hole of platform deck, the internal diameter for vibrating hole is more than the outer diameter of magnechuck, and vibrating motor is mounted on
The lower part of magnechuck, rotating mechanism is mounted on platform floor, in the upper end of rotating mechanism and the circular steel plate of platform deck
The heart is connected.
Above-mentioned refractory material is molded shaking platform, and the elevating mechanism is made of hydraulic station and at least three hydraulic cylinder, hydraulic pressure
Cylinder is vertically fixed on platform floor, and multiple hydraulic cylinders are along platform floor circumference uniform distribution, and the upper surface of hydraulic cylinder mandril is with putting down
The bottom surface of platform supporting plate is contacted and supported, and contact surface is is slidably matched, and hydraulic cylinder is connected with hydraulic station with high-pressure oil pipe, hydraulic pressure
Station is arranged in outside shaking platform.
Above-mentioned refractory material is molded shaking platform, and the lead below the magnechuck is fixed on platform floor, bullet
Spring lower end is sleeved on lead, and spring upper end is connected with the bottom surface of magnechuck, and the upper level of magnechuck, which is more than, to be risen
The upper level of platform deck when descending mechanism drops to low level, and less than elevating mechanism rise to a high position when platform deck it is upper
Level.
Above-mentioned refractory material is molded shaking platform, and the rotating mechanism includes motor, speed reducer, internal spline transmission output
Axis, male splined shaft, motor and speed reducer are fixedly mounted on platform floor, and motor is connected with speed reducer, speed reducer with it is vertical
Internal spline transmission output shaft be connected, male splined shaft is sleeved on internal spline transmission output shaft, and male splined shaft and internal spline pass
For dynamic output shaft for that can slide up and down engagement, the upper end of male splined shaft is vertically fixedly connected on the centre bit of the bottom surface of platform deck
It puts.
The beneficial effects of the utility model are：
Mold is placed on the platform deck of the utility model, platform deck can be moved up and down by elevating mechanism, and
And can be driven by rotating mechanism and carry out the two-way 360 ° of rotations of circumference, therefore can feeding feeding easily be carried out to mold, by
Mold after material is adsorbed on magnechuck, and vibrating motor vibrates magnechuck and mold together, makes the mud in mold
Expect vibration moulding；Simple and efficient and solid and reliable using magnechuck fixing mould, mold rocks when avoiding vibration moulding,
Improve the quality of product.
The utility model sets reasonable, easy to operate, high degree of automation, can easily installation mold, it is automatic to carry out
Material feeding and electric and magnetic oscillation are rotated, the quality of product can be improved, improve production efficiency, save raw material, mitigate worker's work by having
The advantages of intensity, is current existing vibration moulding platform upgraded product, in industry there is fabulous popularizing value.
Description of the drawings
Fig. 1 is the structure diagram of the utility model；
Fig. 2 is the use state diagram of Fig. 1；
Fig. 3 is the top view of Fig. 1.
It is marked in figure as follows：Platform deck 1, platform floor 2, vibrating motor 4, spring 5, lead 6, shake at magnechuck 3
Dynamic hole 7, hydraulic cylinder 8, hydraulic cylinder mandril 9, motor 10, speed reducer 11, internal spline transmission output shaft 12, male splined shaft 13, mold
14。
Specific embodiment
The utility model is by platform deck 1, platform floor 2, magnechuck 3, vibrating motor 4, spring 5, lead 6, liter
Descending mechanism and rotating mechanism composition.
Shown in figure, platform deck 1 is horizontal positioned circular steel plate, and the lower section of platform deck 1 is supported by elevating mechanism
On platform floor 2, elevating mechanism is looped around 1 base circumference of platform deck, is evenly equipped in the plate face of platform deck 1 multiple
Circular vibration hole 7, mold 14 are placed on against vibration hole 7 on platform deck 1, and the bottom surface of mold 14 is more than vibration hole 7, mold
14 are supported by platform deck 1.
Shown in figure, multiple magnechucks 3 are fixed on platform floor 2, quantity and the platform deck 1 of magnechuck 3
Vibration hole 7 matches.The upper surface of magnechuck 3 is opposite with vibration hole 7, and the internal diameter in vibration hole 7 is more than the outer of magnechuck 3
Footpath, magnechuck 3 can hold up the bottom surface of mold 14 by vibrating hole 7.Vibrating motor 4 is mounted on the lower part of magnechuck 3.On
Mold 14 after material is adsorbed on magnechuck 3, and vibrating motor 4 vibrates magnechuck 3 and mold 14, is made in mold 14
Mud vibration moulding.
One embodiment of the utility model uses 4 magnechucks 3, there is corresponding four vibrations on platform deck 1
Hole 7 configures four vibrating motors 4 and four groups of springs 5 and lead 6 accordingly.
Shown in figure, magnechuck 3 is supported by spring 5 and lead 6.Lead 6 is fixed on platform floor 2, spring 5
Lower end is sleeved on lead 6, and 5 upper end of spring is connected with the bottom surface of magnechuck 3.Lead 6 plays the work of support spring 5
With, and the left and right and forward and backward swing of spring 5 can be controlled, vibrating motor 4 drives 5 up-down vibration of spring, and refractory clay is shaken
It is real.
Shown in figure, elevating mechanism is made of hydraulic station and at least three hydraulic cylinder 8, hydraulic cylinder 8 and hydraulic station high pressure oil
Pipe is connected, and hydraulic station is arranged in outside shaking platform.Hydraulic cylinder 8 is vertically fixed on platform floor 2,8 edge of multiple hydraulic cylinders
2 circumference uniform distribution of platform floor, the upper surface of hydraulic cylinder mandril 9 contacts and supports with the bottom surface of platform deck 1, and contact surface is
It is slidably matched, when hydraulic cylinder mandril 9 holds up the state of platform deck 1 rotating mechanism can be allowed to drive 1 turn of platform deck
It is dynamic.
One embodiment of the utility model uses four hydraulic cylinders 8.
Shown in figure, the Maximum Descent Height of hydraulic cylinder mandril 9 will cause the upper level of platform deck 1 to be less than electromagnetism
The upper level of sucker 3, while the maximum vertical penetration of hydraulic cylinder mandril 9 will so that the upper level of platform deck 1 is high
In the upper level of magnechuck 3.In this way, elevating mechanism, when declining, magnechuck 3 will stretch out shaking for platform deck 1
Dynamic hole 7 holds up mold 14 and carries out vibration service；And when elevating mechanism rises, magnechuck 3 will automatically be disengaged with mold 14,
Mold 14 carries out rotation and material feeding operation by the support of platform deck 1.
Shown in figure, rotating mechanism includes motor 10, speed reducer 11, internal spline transmission output shaft 12, male splined shaft 13.Electricity
Machine 10 and speed reducer 11 are fixedly mounted on platform floor 2, and motor 10 is connected with speed reducer 11, speed reducer 11 with it is vertical interior
Spline drived output shaft 12 is connected, and male splined shaft 13 is sleeved on internal spline transmission output shaft 12, male splined shaft 13 and interior flower
For key transmission output shaft 12 for that can slide up and down engagement, the upper end of male splined shaft 13 is vertically fixedly connected on the bottom of platform deck 1
The center in face.
During rotary work, motor 10 rotates, and the cone pinion in speed reducer 11 is driven to rotate, cone pinion drives speed reducer
The large bevel gear being engaged with rotation in 11, realizes speed change.The large bevel gear of speed reducer 11 drives internal spline transmission output shaft
12 rotations, internal spline transmission output shaft 12 drive the male splined shaft 13 being meshed to rotate, and male splined shaft 13 drives 1 turn of platform deck
It is dynamic, so as to fulfill the spinning movement of platform deck 1.Since internal spline transmission output shaft 12 and male splined shaft 13 are that can go up downslide
Dynamic engagement, therefore do not interfere in 1 raising and lowering of platform deck internal spline transmission output shaft 12 and male splined shaft 13
Cooperation.The rotating mechanism of the utility model has the function of 360 ° of bidirectional rotation.
The section components that one embodiment of the utility model uses are as follows：
The model specification of magnechuck：MP300-55P；
The model specification of vibrating motor：1.1KW, exciting force 20KN；
The model specification of hydraulic cylinder：Cylinder barrel diameter phi 125, diameter of piston rod φ 80, stroke 155mm；
The model specification of hydraulic station：Plunger pump 63SCY14-1B, motor Y2-160M-4.
The course of work of the utility model is as follows：
The first step, starts hydraulic cylinder 8, and platform deck 1 is risen to highest operating position, brick mold by hydraulic cylinder mandril 9
14 are placed on platform deck 1, positioned at the surface of magnechuck 3.
Second step, starts motor 10, and motor 10 passes through speed reducer 11, internal spline transmission output shaft 12,13 band of male splined shaft
Moving platform supporting plate 1 rotates, and mold 14 is rotated to batch mixer discharge port lower end by platform deck 1, and refractory clay is automatically added to
To filling mold in mold 14；Then platform deck 1 rotates automatically, and next station die 14 is rotated to batch mixer one by one and is gone out
Mud is filled in material mouth lower end, and Xun Huan makes four molds all fill mud successively.
3rd step starts hydraulic cylinder 8, and hydraulic cylinder mandril 9 drops to minimum operating position, and platform deck 1 drops to electromagnetism
The lower section of sucker 3, the mold 14 on platform deck 1 are held by the magnechuck 3 stretched out from the vibration hole 7 of platform deck 1, are opened
The power supply of magnechuck 3 securely holds mold 14,14 activity of mold when preventing vibration moulding.
4th step starts vibrating motor 4 and carries out vibration moulding to mud jolt ramming.
5th step closes 3 power supply of magnechuck, and the suction of magnechuck 3 eliminates, and unclamps mold 14.
6th step starts hydraulic cylinder 8, and platform deck 1 is risen to extreme higher position by hydraulic cylinder mandril 9, and mold 14 departs from electricity
Magnetic-disc 3 is supported by platform deck 1, and the good mold 14 of vibration moulding is hung to maintenance area with overhead traveling crane conserves.
The utility model is rational in infrastructure, practical, and control is simple, easy to operation.It can be significantly improved using the utility model
Production efficiency, reduces wastage of material, alleviates labor strength.It is simple and efficient using magnechuck fixing mould and
Solid and reliable, mold rocks when avoiding vibration moulding, compared with traditional mechanical anchoring methods, improves mold and fixes effect
Rate and effect correspondingly improve the consistency and intensity of product, improve the quality of product.
Claims (4)
1. a kind of refractory material is molded shaking platform, it is characterised in that：It includes platform deck（1）, platform floor（2）, electromagnetism
Sucker（3）, vibrating motor（4）, rotating mechanism, elevating mechanism, spring（5）And lead（6）, platform deck（1）It is put for level
The circular steel plate put, platform deck（1）Platform floor is mounted on by elevating mechanism support（2）On, elevating mechanism is looped around platform
Supporting plate（1）Base circumference, platform deck（1）Plate face on be evenly equipped with multiple circular vibration holes（7）, multiple magnechucks（3）
Lower section by spring（5）And lead（6）Support is mounted on platform floor（2）On, magnechuck（3）Upper surface and platform support
Plate（1）Vibration hole（7）Relatively, hole is vibrated（7）Internal diameter be more than magnechuck（3）Outer diameter, vibrating motor（4）Mounted on electricity
Magnetic-disc（3）Lower part, rotating mechanism be mounted on platform floor（2）On, the upper end of rotating mechanism and platform deck（1）Circle
Steel plate center is connected.
2. refractory material according to claim 1 is molded shaking platform, it is characterised in that：The elevating mechanism is by hydraulic station
With at least three hydraulic cylinder（8）Composition, hydraulic cylinder（8）It is vertically fixed on platform floor（2）On, multiple hydraulic cylinders（8）Along platform
Bottom plate（2）Circumference uniform distribution, hydraulic cylinder mandril（9）Upper surface and platform deck（1）Bottom surface contact and support, contact surface is
It is slidably matched, hydraulic cylinder（8）It is connected with hydraulic station, hydraulic station is arranged in outside shaking platform.
3. refractory material according to claim 2 is molded shaking platform, it is characterised in that：The magnechuck（3）Lower section
Lead（6）It is fixed on platform floor（2）On, spring（5）Lower end is sleeved on lead（6）On, spring（5）It is inhaled with electromagnetism upper end
Disk（3）Bottom surface be connected, magnechuck（3）Upper level platform deck when dropping to low level more than elevating mechanism（1）
Upper level, and platform deck when rising to a high position less than elevating mechanism（1）Upper level.
4. refractory material according to claim 3 is molded shaking platform, it is characterised in that：The rotating mechanism includes motor
（10）, speed reducer（11）, internal spline transmission output shaft（12）, male splined shaft（13）, motor（10）And speed reducer（11）Fixed peace
Mounted in platform floor（2）On, motor（10）With speed reducer（11）It is connected, speed reducer（11）It is driven and exports with vertical internal spline
Axis（12）It is connected, male splined shaft（13）It is sleeved on internal spline transmission output shaft（12）On, male splined shaft（13）It is passed with internal spline
Dynamic output shaft（12）For engagement, male splined shaft can be slided up and down（13）Upper end be vertically fixedly connected on platform deck（1）Under
The center of bottom surface.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721427601.6U CN207415606U (en) | 2017-10-31 | 2017-10-31 | A kind of refractory material is molded shaking platform |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721427601.6U CN207415606U (en) | 2017-10-31 | 2017-10-31 | A kind of refractory material is molded shaking platform |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207415606U true CN207415606U (en) | 2018-05-29 |
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ID=62310317
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721427601.6U Active CN207415606U (en) | 2017-10-31 | 2017-10-31 | A kind of refractory material is molded shaking platform |
Country Status (1)
| Country | Link |
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| CN (1) | CN207415606U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108943329A (en) * | 2018-09-30 | 2018-12-07 | 山西高行液压股份有限公司 | A kind of reinforced concrete product molding vibration device |
-
2017
- 2017-10-31 CN CN201721427601.6U patent/CN207415606U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108943329A (en) * | 2018-09-30 | 2018-12-07 | 山西高行液压股份有限公司 | A kind of reinforced concrete product molding vibration device |
| CN108943329B (en) * | 2018-09-30 | 2024-04-05 | 山西高行液压股份有限公司 | Reinforced concrete product shaping vibrating device |
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