CN207406301U - A downward drilling automatic drainage equipment - Google Patents
A downward drilling automatic drainage equipment Download PDFInfo
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- CN207406301U CN207406301U CN201721274633.7U CN201721274633U CN207406301U CN 207406301 U CN207406301 U CN 207406301U CN 201721274633 U CN201721274633 U CN 201721274633U CN 207406301 U CN207406301 U CN 207406301U
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Abstract
Description
技术领域technical field
本实用新型涉及煤炭安全领域,特别是涉及一种下向钻孔自动排水装备。The utility model relates to the field of coal safety, in particular to a downward drilling automatic drainage equipment.
背景技术Background technique
我国的煤炭开采深受瓦斯灾害困扰,瓦斯已经成为我国煤炭安全开采的重大隐患。出于减少瓦斯涌出、预防瓦斯超限、减低瓦斯积聚等目的,需要对煤层钻孔,然后使用负压抽采系统对煤层中的瓦斯进行抽采。但是,在抽采过程中,对于下向钻孔,由于煤层和煤层的下覆岩层中往往含有大量水分,由于压力梯度的作用,这些水分都会流入到钻孔中造成孔内积水。这些积水会造成负压的损害,影响抽采效果,严重的可以引起孔的报废。my country's coal mining is deeply plagued by gas disasters, and gas has become a major hidden danger to my country's coal mining safety. For the purpose of reducing gas gushing, preventing gas exceeding the limit, and reducing gas accumulation, it is necessary to drill holes in the coal seam, and then use a negative pressure drainage system to extract the gas in the coal seam. However, during the extraction process, for downward drilling, because the coal seam and the overlying strata of the coal seam often contain a large amount of water, due to the effect of the pressure gradient, the water will flow into the borehole and cause water accumulation in the hole. The accumulated water will cause negative pressure damage, affect the drainage effect, and even cause the hole to be scrapped.
现有的一些排水装置存在以下问题:1.不能自动进行排水。煤矿井下往往有上百个抽采管,人工排水工作量很大,容易使排水不及时。2.不能监测钻孔内水量,是否进行排水全靠工人经验,随意性大。Some existing drainage devices have the following problems: 1. Can not automatically drain. There are often hundreds of drainage pipes underground in coal mines, and the workload of manual drainage is very large, which easily makes the drainage untimely. 2. The amount of water in the borehole cannot be monitored, and whether to drain water depends entirely on the experience of the workers, which is highly arbitrary.
因此,有必要实用新型一种能够自动监测多个下向钻孔内的水量,并及时根据水量自动排水,提高瓦斯抽采效率,降低工人工作强度。Therefore, it is necessary to have a utility model that can automatically monitor the water volume in a plurality of downward boreholes, and automatically drain water according to the water volume in time, so as to improve the gas extraction efficiency and reduce the work intensity of workers.
实用新型内容Utility model content
针对现有技术存在的不足之处,本实用新型的目的在于提供一种下向钻孔自动排水装备,能够自动监控下向钻孔内的水量情况,并根据水量自动进行排水工作。并将钻孔的状态通过LED灯显示并上传至地面监控站,方便工人监控并满足信息化矿山建设的需求。Aiming at the deficiencies of the prior art, the purpose of this utility model is to provide an automatic drainage equipment for down-drilling, which can automatically monitor the water volume in the down-drilling hole, and automatically perform drainage work according to the water volume. And the status of drilling is displayed through LED lights and uploaded to the ground monitoring station, which is convenient for workers to monitor and meet the needs of information-based mine construction.
本实用新型的目的通过下述技术方案实现:The purpose of this utility model is achieved through the following technical solutions:
一种下向钻孔自动排水装备,包括下向钻孔自动排水仪、导线、主抽采管、压风管、电磁三通阀、钻孔抽采管、排水管、单向阀、封孔材料、上液位传感器和下液位传感器;所述下向钻孔自动排水仪包括隔爆外壳、设置在隔爆外壳上的LED显示灯和数据传输接口、设置在隔爆外壳内的控制系统,所述控制系统包括数据处理模块、数据变送模块、电源转换模块、458通信模块和继电器,所述继电器电气连接电磁三通阀,所述数据变送模块连接上液位传感器和下液位传感器;所述封孔材料设置在钻孔的上部,所述电磁三通阀的三个接口分别连接主抽采管、压风管、钻孔抽采管;所述主抽采管另一端和巷道内的负压抽采管相连,所述压风管另一端和巷道内的正压通风管道相连,所述钻孔抽采管另一端穿过封孔材料插入到钻孔中,末段管体上有多组通孔且管体上包裹纱网;所述排水管一端穿过封孔材料插入到钻孔内至钻孔底部,另一端伸出地面,所述排水管的上端设置有单向阀,底端捆扎设置有下液位传感器,在下液位传感器上方的排水管上还捆扎设置有上液位传感器。A downward drilling automatic drainage equipment, including downward drilling automatic drainage instrument, wire, main drainage pipe, pressure air pipe, electromagnetic three-way valve, drilling drainage pipe, drainage pipe, one-way valve, sealing hole Material, upper liquid level sensor and lower liquid level sensor; described downward drilling automatic drainage instrument comprises flameproof casing, LED display light and data transmission interface arranged on the flameproof casing, the control system arranged in the flameproof casing , the control system includes a data processing module, a data transmission module, a power conversion module, a 458 communication module and a relay, the relay is electrically connected to the electromagnetic three-way valve, and the data transmission module is connected to the upper liquid level sensor and the lower liquid level sensor; the sealing material is arranged on the top of the borehole, and the three interfaces of the electromagnetic three-way valve are respectively connected to the main extraction pipe, the pressure air pipe, and the borehole extraction pipe; the other end of the main extraction pipe and the The negative pressure drainage pipe in the roadway is connected, the other end of the pressure air pipe is connected with the positive pressure ventilation pipe in the roadway, the other end of the borehole drainage pipe is inserted into the borehole through the sealing material, and the end pipe There are multiple sets of through holes on the body and gauze is wrapped on the pipe body; one end of the drain pipe is inserted into the borehole to the bottom of the borehole through the sealing material, and the other end protrudes from the ground. The upper end of the drain pipe is provided with a single The bottom end is bundled with a lower liquid level sensor, and the drain pipe above the lower liquid level sensor is also bundled with an upper liquid level sensor.
为了更好地实现本实用新型,所述主抽采管、压风管、钻孔抽采管和排水管的材质都为PVC管。In order to better realize the utility model, the material of the main extraction pipe, pressure air pipe, borehole extraction pipe and drainage pipe is all PVC pipes.
进一步地,所述隔爆外壳上端还设置有RS485通信接口和电源接口。Further, an RS485 communication interface and a power supply interface are provided on the upper end of the flameproof enclosure.
作为优选,所述控制系统还包括无线通讯模块。Preferably, the control system further includes a wireless communication module.
本实用新型较现有技术相比,具有以下优点及有益效果:Compared with the prior art, the utility model has the following advantages and beneficial effects:
本实用新型能够自动监控下向钻孔内的水量情况,并根据水量自动进行排水工作,并将钻孔的状态通过LED灯显示并上传至地面监控站,方便监控并满足信息化矿山建设的需求。The utility model can automatically monitor the water volume in the downward drilling, and automatically perform drainage work according to the water volume, and display the drilling status through LED lights and upload it to the ground monitoring station, which is convenient for monitoring and meets the needs of information-based mine construction .
附图说明Description of drawings
图1为本实用新型的结构示意图。图2为本实用新型的电气连接框图。Fig. 1 is the structural representation of the utility model. Fig. 2 is the electrical connection block diagram of the utility model.
具体实施方式Detailed ways
下面结合实施例对本实用新型作进一步地详细说明,但本实用新型的实施方式不限于此。The utility model will be further described in detail below in conjunction with the examples, but the implementation of the utility model is not limited thereto.
实施例Example
如图1和图2所示,一种下向钻孔自动排水装备,包括下向钻孔自动排水仪1、导线2、主抽采管3、压风管4、电磁三通阀5、钻孔抽采管6、排水管7、单向阀8、封孔材料9、上液位传感器11和下液位传感器12;所述下向钻孔自动排水仪1包括隔爆外壳101、设置在隔爆外壳101上的LED显示灯102和数据传输接口、设置在隔爆外壳101内的控制系统,所述控制系统包括数据处理模块、数据变送模块、电源转换模块、458通信模块和继电器,所述继电器电气连接电磁三通阀5,所述数据变送模块连接上液位传感器11和下液位传感器12;所述封孔材料9设置在钻孔的上部,所述电磁三通阀5的三个接口分别连接主抽采管3、压风管4、钻孔抽采管6;所述主抽采管3另一端和巷道内的负压抽采管相连,所述压风管4另一端和巷道内的正压通风管道相连,所述钻孔抽采管6另一端穿过封孔材料9插入到钻孔中,末段管体上有多组通孔且管体上包裹纱网;所述排水管7一端穿过封孔材料9插入到钻孔内至钻孔底部,另一端伸出地面,所述排水管7的上端设置有单向阀8,底端捆扎设置有下液位传感器12,在下液位传感器12上方的排水管7上还捆扎设置有上液位传感器11。As shown in Figures 1 and 2, a downward drilling automatic drainage equipment includes a downward drilling automatic drainage instrument 1, a wire 2, a main drainage pipe 3, a pressure air pipe 4, an electromagnetic three-way valve 5, a drill Hole extraction pipe 6, drainage pipe 7, one-way valve 8, hole sealing material 9, upper liquid level sensor 11 and lower liquid level sensor 12; described downward drilling automatic drainage instrument 1 comprises flameproof shell 101, is arranged on The LED display lamp 102 and the data transmission interface on the flameproof enclosure 101, the control system arranged in the flameproof enclosure 101, the control system includes a data processing module, a data transmission module, a power conversion module, a 458 communication module and a relay, The relay is electrically connected to the electromagnetic three-way valve 5, and the data transmission module is connected to the upper liquid level sensor 11 and the lower liquid level sensor 12; the sealing material 9 is arranged on the top of the borehole, and the electromagnetic three-way valve 5 The three interfaces are respectively connected to the main extraction pipe 3, the air pressure pipe 4, and the borehole extraction pipe 6; the other end of the main extraction pipe 3 is connected to the negative pressure extraction pipe in the roadway, and the air pressure pipe 4 The other end is connected to the positive pressure ventilation pipe in the roadway. The other end of the borehole extraction pipe 6 is inserted into the borehole through the sealing material 9. There are multiple groups of through holes on the end pipe body and the pipe body is wrapped with yarn net; one end of the drain pipe 7 is inserted into the borehole through the sealing material 9 to the bottom of the borehole, and the other end protrudes from the ground. The upper end of the drain pipe 7 is provided with a one-way valve 8, and the bottom end is bound with a The liquid level sensor 12 is also bundled with an upper liquid level sensor 11 on the drain pipe 7 above the lower liquid level sensor 12 .
所述主抽采管3、压风管4、钻孔抽采管6和排水管7的材质都为PVC管。The material of the main extraction pipe 3, the pressure air pipe 4, the drilling extraction pipe 6 and the drainage pipe 7 is all PVC pipes.
所述隔爆外壳101上端还设置有RS485通信接口和电源接口。The upper end of the flameproof enclosure 101 is also provided with an RS485 communication interface and a power supply interface.
所述控制系统还包括无线通讯模块。The control system also includes a wireless communication module.
装备安装过程按如下步骤进行:The equipment installation process proceeds as follows:
1.在打好钻孔后,根据钻孔深度组装好排水管7和钻孔抽采管6。排水管7长度要求能够到达孔底;1. After the borehole is drilled, assemble the drainage pipe 7 and the borehole extraction pipe 6 according to the depth of the borehole. The length of the drain pipe 7 is required to be able to reach the bottom of the hole;
2.将下液位传感器12捆扎在排水管7的底端,并连接好导线。在排水管7上距离下液位传感器12一米的地方,将上液位传感器11捆扎在排水管7上,并连接好导线;2. Bind the lower liquid level sensor 12 to the bottom of the drain pipe 7 and connect the wires. On the drain pipe 7, one meter away from the lower liquid level sensor 12, bind the upper liquid level sensor 11 on the drain pipe 7, and connect the wires;
3.将排水管7和钻孔抽采管6分别插入的钻孔内,然后使用封孔材料9进行封孔;3. Insert the drainage pipe 7 and the borehole extraction pipe 6 into the borehole respectively, and then use the sealing material 9 to seal the hole;
4.在钻孔抽采管6的末端安装上电磁三通阀5,电磁三通阀5的另外两端分别接主抽采管3和压风管4。然后将主抽采管3和负压抽采系统连接,压风管4和巷道压风管路连接;4. An electromagnetic three-way valve 5 is installed at the end of the borehole extraction pipe 6, and the other two ends of the electromagnetic three-way valve 5 are respectively connected to the main extraction pipe 3 and the pressure air pipe 4. Then the main extraction pipe 3 is connected with the negative pressure extraction system, and the pressure air pipe 4 is connected with the roadway pressure air pipeline;
5.将上液位传感器11、下液位传感器12和电磁三通阀5的导线连接至下向钻孔自动排水仪1,接通电源,开始工作。5. Connect the wires of the upper liquid level sensor 11, the lower liquid level sensor 12 and the electromagnetic three-way valve 5 to the downward drilling automatic drain 1, turn on the power, and start working.
在工作过程中,电磁三通阀5调节至主抽采管3和钻孔抽采管6联通,此时可以对钻孔内的瓦斯进行抽采。上液位传感器11、下液位传感器12和数据变送模块实时监测钻孔内的水位,数据处理模块可以对多个钻孔内的水位进行轮询。当某一钻孔内的水位高于上液位传感器11时,数据处理模块控制该孔的电磁三通阀5调节至压风管4和钻孔抽采管6联通,将气体压入钻孔内,由于气压的作用,孔内积水可以通过排水管7排出。排水后,液位下降,当水位低于下液位传感器12时,数据处理模块控制电磁三通阀5调节至主抽采管3和钻孔抽采管6联通,继续进行瓦斯抽采。During the working process, the electromagnetic three-way valve 5 is adjusted to communicate with the main drainage pipe 3 and the borehole drainage pipe 6, and the gas in the borehole can be drained at this time. The upper liquid level sensor 11, the lower liquid level sensor 12 and the data transmission module monitor the water level in the borehole in real time, and the data processing module can poll the water levels in multiple boreholes. When the water level in a certain borehole is higher than the upper liquid level sensor 11, the data processing module controls the electromagnetic three-way valve 5 of the hole to adjust the air pressure pipe 4 and the borehole extraction pipe 6 to connect, and press the gas into the borehole Inside, due to the effect of air pressure, the accumulated water in the hole can be discharged through the drain pipe 7. After draining, the liquid level drops. When the water level is lower than the lower liquid level sensor 12, the data processing module controls the electromagnetic three-way valve 5 to adjust the connection between the main drainage pipe 3 and the borehole drainage pipe 6 to continue gas drainage.
在上述过程中,LED灯102可以显示钻孔状态,当钻孔进行抽采时,LED灯102显示绿色,当进行排水工作时,LED灯102显示红色,方便井下工人对各钻孔状态进行检查,并且数据处理模块可以将各个钻孔的实时状态通过485通信模块将钻孔状态上传至地面,便于地面工作人员对井下各钻孔状态进行检查。During the above-mentioned process, the LED light 102 can display the drilling status. When the drilling is performed for extraction, the LED light 102 will display green, and when the drainage work is performed, the LED light 102 will display red, which is convenient for underground workers to check the drilling status. , and the data processing module can upload the real-time status of each drilling hole to the ground through the 485 communication module, so that the ground staff can check the status of each drilling hole underground.
综上所述,通过本实施例的描述,可以使本技术领域人员更好的实施本方案。In summary, through the description of this embodiment, those skilled in the art can better implement this solution.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201721274633.7U CN207406301U (en) | 2017-09-30 | 2017-09-30 | A downward drilling automatic drainage equipment |
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| CN201721274633.7U CN207406301U (en) | 2017-09-30 | 2017-09-30 | A downward drilling automatic drainage equipment |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107724980A (en) * | 2017-09-30 | 2018-02-23 | 河南理工大学 | A downward drilling automatic drainage equipment |
| CN109667619A (en) * | 2018-12-26 | 2019-04-23 | 黑龙江工业学院 | Water plug under a kind of computer control mine |
-
2017
- 2017-09-30 CN CN201721274633.7U patent/CN207406301U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107724980A (en) * | 2017-09-30 | 2018-02-23 | 河南理工大学 | A downward drilling automatic drainage equipment |
| CN109667619A (en) * | 2018-12-26 | 2019-04-23 | 黑龙江工业学院 | Water plug under a kind of computer control mine |
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