CN207404532U - Self-propelled container tipping vehicle - Google Patents
Self-propelled container tipping vehicle Download PDFInfo
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- CN207404532U CN207404532U CN201721369486.1U CN201721369486U CN207404532U CN 207404532 U CN207404532 U CN 207404532U CN 201721369486 U CN201721369486 U CN 201721369486U CN 207404532 U CN207404532 U CN 207404532U
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Abstract
The utility model discloses a kind of self-propelled container tipping vehicles, self-propelled container tipping vehicle is made of frame mechanism, lifting mechanism, contraposition adjustment mechanism, telescopic spreader, chamber door mechanism for opening/closing and power control system, frame mechanism includes lateral frame, inner frame and switching mechanism, frame mechanism is the installation carrying basis of other all mechanisms, and other parts are directly or indirectly coupled.Lateral frame is made of frame, pillar and movable pulley, and inner frame is made of medial surface frame, intermediate connecting cross beam and end sleeve crossbeam；Lifting mechanism is mounted on the intermediate connecting cross beam of inner frame, and 2 sets of raising components being arranged symmetrically by cross form；The 2 sets of adjustment oil cylinders and adjustment cylinder support that contraposition adjustment mechanism is arranged symmetrically by cross form.The self-propelled container tipping vehicle of the utility model possesses self-operating movement, babinet handling, stacking, overturning, the multiple functions such as chamber door opens and closes and dynamic weighing is shown.
Description
Technical field
The utility model is related to a kind of uplifting and unloading machineries equipment technical fields, and in particular to one kind disclosure satisfy that material
The container tipping vehicle of (particularly various bulk cargos) handling has self-operating movement, babinet simultaneously more particularly, to a kind of
Handling, stacking, overturning, the self-propelled container tipping vehicle for the multiple functions such as chamber door opens and closes and dynamic weighing is shown.
Background technology
Containerzation transport both at home and abroad is carried out, flourishes, widely using energetically at present, simultaneously as environmental requirement carries
High, transshipment charge increases and the factors such as serious are lost in midway, and the development of bulk cargo containerization transport is more quick, prospect without
Limit.However firstly the need of in view of the problem of be how material (particularly bulk cargo) loads and unloads disengaging container, in particular how pacify
The complete efficient rotary movement for realizing container vertical box mouth upward (loading) and downward (unloading), meeting highly effective and safe operation will
It asks.
The main method used both at home and abroad at present：(1), wheeled load and unload is coordinated using the tradition overturning platform of firm banking
Operation needed for heavy-duty machine or the completion of large-sized gantry lifting equipment.Shortcoming is that space place occupies greatly, and cost of investment is high, security performance
It is low, it is not easy using operation.Under normal circumstances, loading and unloading cannot share same complete equipment, need to realize respectively.(2), using mesh
It is preceding using more one-way or bi-directional container tipping machine, as disclosed in CN202806496U " a kind of container tipping machine " and
" two-way container tipping machine " etc. disclosed in CN104860247A.Although such tipper performance structure etc. has larger carry
The shortcomings that rising, but still remaining：Fixed or passive tow is unable to self-operating movement very flexible, only has mostly and loads or unload
Carrying unidirectional operation function cannot possess jointly, with less to the handling of container heavy duty babinet, transport and stacking operation, open and close
Chamber door needs manual operation and is unable to control chamber door opening width, seldom has dynamic weighing display function, only limits 20 mostly
Foot babinet operation etc..
It can overcome for this purpose, the utility model devises one kind and possess self-operating movement while avoiding disadvantages mentioned above,
Babinet handling, stacking, overturning, the self-propelled container tipping vehicle for the multiple functions such as chamber door opens and closes and dynamic weighing is shown.
Utility model content
The purpose of this utility model is to provide one kind to possess self-operating movement, babinet handling, stacking, overturning, chamber door
It opens and closes and dynamic weighing such as shows at the self-propelled container tipping vehicles of multiple functions.
In order to achieve the above object, scheme is used by the utility model：
A kind of self-propelled container tipping vehicle, the self-propelled container tipping vehicle is by frame mechanism, lifting mechanism, contraposition
Adjustment mechanism, telescopic spreader, chamber door mechanism for opening/closing and power control system composition, the frame mechanism include lateral frame, interior
Body side frame and switching mechanism, frame mechanism are the installation carrying bases of other all mechanisms, and other parts are directly or indirectly
It is coupled.
The lateral frame is made of frame, pillar and movable pulley, several stanchions on frame so as to it
To the effect of support, movable pulley is arranged at branch column foot, removable and load-bearing lateral frame is formed after three's cooperation.It is and interior
Body side frame is made of medial surface frame, intermediate connecting cross beam and end sleeve crossbeam；The medial surface frame is mutually flat by two
Capable medial surface Vierendeel girder composition, intermediate connecting cross beam and end sleeve crossbeam be respectively arranged at medial surface Vierendeel girder centre and
Both ends；Medial surface frame and intermediate connecting cross beam, end sleeve crossbeam are fixedly connected with each other to form inner frame main structure body
Rigid structure.
Switching mechanism is made of overturning bearing assembly and switching mechanism component；Specifically, the frame of lateral frame and interior
Be connected between the medial surface frame of body side frame by overturning bearing assembly so that between lateral frame and inner frame entirety with
Rotatably it is engaged；Switching mechanism component both ends respectively with lateral frame and inner frame Joint, with for inner side frame
Frame provides power compared with the overturning of lateral frame.Bearing assembly is wherein overturn to act on using combined load complicated and changeable can be born
Huge revolving bearing be formed by connecting with outside upper frame structure and medial surface frame structure, switching mechanism component use major diameter
High pressure push rod oil cylinder is formed with bearing, passes through power system component, Hydraulic Conirol Unit, the electric-controlled in power control system
The coordinated manipulation of component and radio remote controller processed can make inner frame and the assembly of load babinet carry out two-way each 90 ° of left and right
Flip vertical movement, realize that the overturning of container meets job requirements, and with auto-lock function.
All these construction packages (lateral frame, inner frame and switching mechanism be respectively grouped part) can be carried out solely
Vertical partition and assembling, to meet transition and transport needs；Also, wherein medial surface frame structure is, it is necessary to bear to be carried out by complete machine
It is promoted, raising and overturning etc. all load caused by work in combination need to meet Capability Requirement.
The lifting mechanism is mounted on the intermediate connecting cross beam of inner frame, 2 sets be arranged symmetrically by cross
Raising component forms.Each raising component is by a lift oil tank, a carrying bearing, a head equalizer bar, two horizontal trolleys, two
A vertical sliding wheel and two load rope compositions；Carrying bearing one end is fixedly arranged on the other end in inner frame and supplies the one of lift oil tank
Affixed, lift oil tank the other end is held to be connected with head equalizer bar, head equalizer bar also has there are two connecting pin for two load ropes
Rope connects；Flatly (its direction rotated is horizontal) is arranged on a certain intermediate connecting cross beam two horizontal trolleys, and two vertical
Pulley is vertically fixed in inner frame；One load rope draws from a connecting pin of head equalizer bar and by from it
It is pierced by after nearest vertical sliding wheel, another load rope draws from another connecting pin of head equalizer bar and pass sequentially through two
Through being pierced by by another vertical sliding wheel after horizontal trolley；Two load ropes are through supplying telescopic spreader behind the free end after vertical sliding wheel
Connection.The rectangular centre of above-mentioned two groups of raisings component rectangular frame is set with being centrosymmetric, and two groups of raising components are provided with 4 altogether
A load cord free ends are connected thereto for telescopic spreader.
Lifting mechanism by power system component in power control system, Hydraulic Conirol Unit, electric controling assembly and
The coordinated manipulation of radio remote controller can make left and right lifted load rope have the function of synchronous and independent lifting action, band running rope
The self extending suspender of rope fixing end connection moves up and down, and further realizes raising and the decline of load babinet, meets handling babinet
Job requirements；Its bearing capacity equally meets the requirement of work maximum load, and with auto-lock function.
Contraposition adjustment mechanism is by the cross that is mounted between the medial surface frame of inner frame and end sleeve crossbeam
The 2 sets of adjustment oil cylinders and adjustment cylinder support composition being arranged symmetrically.Contraposition adjustment mechanism passes through the power in power control system
System component, Hydraulic Conirol Unit, the coordinated manipulation of electric controling assembly and radio remote controller can make end movement casing left
It moves right, realizes that the entirety of casing vertical sliding wheel and lifted load rope moves left and right, drive the flexible of rope fixing end connection
Suspender moves left and right, and further meets left and right adjustment contraposition demand during load babinet operation.
Telescopic spreader is equipped with the tie point being connected with the free end of four load ropes of lifting mechanism, so that its
The up and down action that can be sling and put down under the action of lifting mechanism；It is additionally provided with to capture container on telescopic spreader
Grippers so that it can carry out container whole charge and discharge operations, and the adjustable in length of telescopic spreader with
Container with different size.Pass through power system component, Hydraulic Conirol Unit, the electric controling assembly in power control system
It can act suspender telescoping mechanism and suspender rotating lock mechanism with the coordinated manipulation of radio remote controller, meet and hang case, drawing and lock
Casing working requirement.Its bearing capacity equally meets the requirement of work maximum load, and all has auto-lock function.
The chamber door mechanism for opening/closing is by the on-off structure component and switching motion mechanism group that are mounted in duel spreader frames structure
Into on-off structure component merges operable its with the door switch device matching of container and opens or closes, and switching motion machine
Structure is connected to provide power for it with on-off structure component.Chamber door mechanism for opening/closing passes through the dynamical system group in power control system
Part, Hydraulic Conirol Unit, the coordinated manipulation of electric controling assembly and radio remote controller make to open under the effect of switching motion mechanism
Close keying operation of the construction package realization to chamber door.Specifically, when needing the downward loaded van discharging of case mouth, first carry out unloading case,
It is mobile, promoted, raising and overturning operation, in place to after discharge position, slowly loosen and be pressed on chamber door on-off structure suitable for reading
Component, control cabinet door opening width realize the speed control of object discharging in bulk, reduce flow when disposably opening chamber door completely
Out of control and discharging impact.When needing the charging of case mouth upward empty van, and babinet first opens chamber door in base altitude, and action opens and closes
Construction package and the chamber door for being less than 90 ° of states with the pincers type mouth clamping fixed introversion being arranged in its structure, after promoted, risen
It rises and overturning completes unloaded babinet and erects casing working；When feed trunkful after, unclamp on-off structure component, chamber door because introversion be erected at from
It voluntarily rotates and closes the door under gravity, hereafter, operate chamber door mechanism for opening/closing again, rotate on-off structure component, be pressed on case
Door is suitable for reading to prevent when overturn horizontal condition material to squeeze chamber door outflow loss, then carries out reverse operating, complete to overturn, under
Drop, mobile and car loading operation.The bearing capacity of chamber door mechanism for opening/closing equally meets the requirement of work maximum load, and with self-locking
Function.
The power control system is job run power and the control centre of complete machine, by power system component, hydraulic pressure control
Component processed, electric controling assembly, radio remote controller and computer room cover member composition, power control system arrangement are mounted on two-wheel
The outside of side lateral frame structure.Power system component is the energy supply center of complete machine, and Hydraulic Conirol Unit is all mechanisms
Device provides operation power, and capacity meets overall operation needs, also the control centre of complete machine Hydraulic Elements, is responsible for each
The action operation of mechanism.Electric controling assembly is made of PLC program controller and various electric switch elements.Radio remote controller
It is the operation of complete machine, steering, handling, overturning, suspender action etc. operation control portion part, completes and realize the various operations of complete machine
Action.The protection facility of above-mentioned each system component of computer room cover member, meets protection safety requirement.
The Hydraulic Conirol Unit includes a hydraulic pressure oil tank and several hydraulic booster pipelines, and each hydraulic booster pipeline is by hydraulic pressure
Pump and pipeline composition；3 hydraulic motors of the movable pulley of lateral frame are connected to three hydraulic booster pipelines, so that respectively
Movable pulley can realize the operations such as hub reduction, speed governing operation, zero-speed braking and turning operation；Hydraulic booster pipeline is hydraulic pressure horse
Up to providing outside power, the oil cylinder also with lifting mechanism, lifting device, the contraposition components such as adjustment mechanism is connected to provide power,
Above-mentioned each hydraulic unit is set independently of each other.Electric controling assembly respectively independently controls the work of each hydraulic pump.
Preferably, the frame rectangular shaped, pillar have 4 and be divided into two opposite sides (preferably compared with
Long two edges) on, and movable pulley is equipped with 3, while setting two (hereinafter referred to as two-wheel sides) and another side setting one
(hereinafter referred to as single-wheel side)；The movable pulley of two-wheel side is respectively cooperating in the foot of two pillars and the movable pulley of single-wheel side then passes through
Connector is connected to two pillars of the side；The connector middle lower portion is connected with single movable pulley of the side, top two
End is equipped with the interface for stanchions.
The above-mentioned design for using 3 movable pulleys can make its balance and operability more preferable, after all its operating area ground
Flatness is generally all extremely difficult to very smooth effect, and is taken turns in ground four-wheel of out-of-flatness or more it is difficult to ensure that each vehicle
Wheel lands, and movable pulley still needs movement, it is impossible to by leveling up processing；It so can be to avoid using four-wheel or more
Caused device is integral inclined when being landed during the movable pulley of quantity due to different movable pulleys or rocks, and improves the device in handling
Stability.
Preferably, the operation steering mechanism is made of Two-wheeled mechanism and single wheel drive mechanism；The Two-wheeled
Mechanism is made of driving device, wheel support structure and steering lazy-tongs.Movable pulley is matched with pair by running steering mechanism
The pillar answered；Two-wheel side wheel support structure can carry out Universal wheel type with wheel support structure with branch column foot around its center axis
The mode of rotation and it is affixed, the movable pulley of two-wheel side is rollably matched in the wheel support structure of two-wheel side, driving device
It is connected to drive its rolling with movable pulley, double lateral wheel guides lazy-tongs connect two two-wheel side wheel support structures so that two
The angle that wheel support structure turns to is consistent.Single wheel drive mechanism is made of driving device and wheel support structure, the single-wheel
Side wheel support structure and connector by the wheel support structure of single-wheel side cannot be rotated around its center axis it is fixed in a manner of
Affixed, the movable pulley of the side is rollably matched with single-wheel side wheel support structure, driving mechanism and the movable pulley phase of single-wheel side
It connects to drive its rolling.
Further, the driving device is hydraulic motor；Two-wheeled mechanism and single-wheel at left and right sides of frame
Driving mechanism uses independent power distributing structure form, and driving device is all connected to Hydraulic Conirol Unit and passes through hydraulic pressure control
The coordinated manipulation of component processed can realize hub reduction, speed governing operation, zero-speed braking and turning operation.
Further, 3 movable pulleys are set in isosceles triangular structure, and frame mechanism complete machine turning operation is by outer
It is steady synchronous to realize and turn to that body side frame two-wheel turns to lazy-tongs.
Preferably, the self-propelled container tipping vehicle further includes hoisting mechanism, by 4 branch for being mounted on lateral frame
On column and 4 sets of lift cylinders with synchronizing function and upper and lower carrying bearing form.This hoisting mechanism passes through dynamic Control system
The operation of power system component, Hydraulic Conirol Unit, electric controling assembly and radio remote controller in system can make outside upper ledge
Frame structure built in vertically-guided casing guiding under oscilaltion campaign, realization inner frame and load babinet promotion and under
Drop, meets corresponding job requirements.Its bearing capacity meets the requirement of work maximum load, and with auto-lock function.It is for example, described
Lifting device is made of hoisting mechanism and telescopic prop, and the telescopic prop is made of upper prop and lower prop, in the upper prop
Empty and its internal diameter is slightly larger than lower prop outer diameter so that telescopic prop is scalable；The hoisting mechanism is lift cylinder, described
Lift cylinder upper end is fixedly arranged on frame and lower end and lower prop Joint.
Further, the two-wheel side lower part is additionally provided with pedestal, and the pedestal is fixed in two pillar lower parts of two-wheel side, carries
Oil-lifting jar lower end is fixedly arranged on pedestal.
Preferably, the self-propelled container tipping vehicle further includes display system of weighing, by being mounted on hoisting mechanism
Dynamic weighing sensor in the top bearing pin of carrying bearing and the display control system mounted on computer room cover member top up and down
System composition.It is loaded in material in operation, by the variable signal of the built-in dynamic weighing sensor collection in the axis pin,
By processes such as transmission amplification computings, the dynamic weight information of loaded material and unbalance loading testing result can be obtained, and is reflected in real time
In display control program, the display process of weighing of dynamic realtime is completed, avoids and controls vanning overload, underload and unbalance loading, protect
Barrier produces efficient and job safety.
Preferably, the self-propelled container tipping vehicle further includes radio remote controller, and the radio remote controller passes through
Wireless signal, radio frequency or bluetooth connection are in power control system.
The self-propelled container tipping vehicle course of work of the utility model is as follows：
(1), loaded van discharging：Under the operation of radio remote controller, carry out empty wagons movement, carry out behind complete machine in-position from
Loaded van operation is unloaded in loading vehicles, is transported mobile in place to discharge position, progress raising, promotion and overturning operation, release keying
Construction package, control cabinet door opening width realize object discharge operation in bulk.I.e.：Empty wagons is in place, unload loaded van, movement is in place, rises
Liter, promotion, loaded van overturning, unlatching chamber door, discharging, empty van overturning, decline, closing chamber door, movement and the process of empty van entrucking.
(2), empty van feeds：Empty van is unloaded in empty wagons movement, and band case transport is mobile in place, opens chamber door, acts on-off structure group
Part fixes chamber door, and raising, promotion and overturning complete unloaded babinet and erect case, carry out charging operation；When feed trunkful after, unclamp open and close
Construction package, chamber door are closed, and are operated chamber door mechanism for opening/closing again and are compressed chamber door, then carry out reverse operating, complete overturning, under
Drop, mobile and car loading operation.I.e.：Empty wagons is in place, unload empty van, mobile in place, unpack door and fixation, raising, promotion, empty van turn over
Turn, feed, close pressure gate, loaded van overturning, decline, mobile and loaded van entrucking process.
The purpose of this utility model self-propelled container tipping vehicle can be provided simultaneously with self-operating and move, babinet handling,
Stacking, overturning, chamber door opens and closes and dynamic weighing such as shows at the multiple functions, and the vanning and unloading and FCL for bulk cargo are hung
The operations such as dress, with multiple functional, highly effective and safe, simple in structure, easy to operate, low investment, reliable, cost
The features such as.
Description of the drawings
Fig. 1 is to load the main diagram in low level container two-wheel side；
Fig. 2 is to load the main diagram in high-order container two-wheel side；
Fig. 3 is the overturning main diagram in container two-wheel side；
Fig. 4 is to load the main diagram in low level container single-wheel side；
Fig. 5 is to load the main diagram in high-order container single-wheel side；
Fig. 6 is the overturning main diagram in container single-wheel side；
Fig. 7 is top view；
Fig. 8 is to load low level container left side view；
Fig. 9 is to load high-order container left side view.
Specific embodiment
In order to make those skilled in the art that the utility model may be better understood, so as to the protection model to the utility model
It encloses and makes clearer limitation, the structures and methods of the utility model are described in detail below in conjunction with the accompanying drawings.
A kind of self-propelled container tipping vehicle, the self-propelled container tipping vehicle is by frame mechanism 1, lifting mechanism 2, right
Position adjustment mechanism 3, telescopic spreader 4, chamber door mechanism for opening/closing 5 and power control system 6 form, and the frame mechanism 1 includes outside
Frame 11, inner frame 12 and switching mechanism 13, frame mechanism 1 are that the installation carrying of other all mechanisms is basic, other parts
It is directly or indirectly coupled.
The lateral frame 11 is made of frame 111, pillar 112 and movable pulley 113, several pillars 112 are matched with frame
So as to play the role of support to it on frame 111, movable pulley 113 is arranged at 112 foot of pillar, is formed after three's cooperation removable
Dynamic and load-bearing lateral frame 11.Preferably, 111 rectangular shaped of lateral frame, pillar 112 have 4 and are divided into
On two opposite sides (preferably longer two edges), and movable pulley 113 is equipped with 3, while setting two (hereinafter referred to as
For two-wheel side) and another side sets one (hereinafter referred to as single-wheel side)；The movable pulley of two-wheel side is respectively cooperating in two pillars
Foot and the movable pulley of single-wheel side are then connected to two pillars of the side by connector 114；Under 114 centre of connector
Portion is connected with single movable pulley of the side, both upper ends thereof is equipped with the interface for supplying stanchions.The above-mentioned design using 3 movable pulleys
Its balance and operability can be made more preferable, its operating area ground flat degree is generally all extremely difficult to very smooth effect after all
Fruit, and in ground four-wheel of out-of-flatness or more wheel it is difficult to ensure that each wheel lands, and movable pulley still needs to move
, it is impossible to by leveling up processing；So can to avoid using during the movable pulley of four-wheel or more quantity since different movable pulleys
Caused device is integral inclined during ground or rocks, and improves stability of the device in handling.
And inner frame 12 is made of medial surface frame, intermediate connecting cross beam and end sleeve crossbeam；The inside surface frame
The medial surface Vierendeel girder that frame is mutually parallel by two forms, and intermediate connecting cross beam and end sleeve crossbeam are respectively arranged at medial surface
The centre and both ends of Vierendeel girder；Medial surface frame and intermediate connecting cross beam, end sleeve crossbeam are fixedly connected with each other to form inside
The rigid structure of frame structure main body.
Switching mechanism 13 is made of overturning bearing assembly and switching mechanism component；Specifically, the frame of lateral frame and
It is connected between the medial surface frame of inner frame by overturning bearing assembly, so that between lateral frame and inner frame entirety
It is engaged in a rotatable way；Switching mechanism component both ends respectively with lateral frame and inner frame Joint, with for inside
Frame provides power compared with the overturning of lateral frame and (that is, overturns bearing assembly and switching mechanism component is installed on outside
Between frame structure and medial surface frame structure).Switching mechanism is the main component of complete machine overturning work, need to be met corresponding
Strength and stiffness requirement.Wherein overturn bearing assembly using can bear the huge revolving bearing of combined load complicated and changeable effect with
Outside upper frame structure and medial surface frame structure are formed by connecting, and switching mechanism component is using major diameter high pressure push rod oil cylinder and branch
Seat composition, it is distant by power system component in power control system, Hydraulic Conirol Unit, electric controling assembly and radio
The flip vertical that the coordinated manipulation of control device can make the assembly of inner frame and load babinet carry out two-way each 90 ° of left and right moves,
Realize that the overturning of container meets job requirements, and with auto-lock function.
All these construction packages (lateral frame, inner frame and switching mechanism be respectively grouped part) can be carried out solely
Vertical partition and assembling, to meet transition and transport needs；Also, wherein medial surface frame structure is, it is necessary to bear to be carried out by complete machine
It is promoted, raising and overturning etc. all load caused by work in combination need to meet Capability Requirement.
The lifting mechanism 2, which is mounted on the intermediate connecting cross beam of inner frame, (not to be referred to top singly, and refers between the two
Matching relationship；Actually lifting mechanism can be arranged in the plane of inner frame, on horizontal plane, under horizontal plane again or not
Same part is arranged at different position), 2 sets of raising components being arranged symmetrically by cross form.Each raising component by
One lift oil tank 21, one carrying bearing 22, the vertical sliding wheel 25 of horizontal trolley 24, two of a head equalizer bar 23, two and two
Load rope 26 forms；Carrying bearing 22 one end be fixedly arranged on the other end in inner frame for lift oil tank 21 one end it is affixed, rise
The other end of oil-lifting jar 21 is connected with head equalizer bar 23, and head equalizer bar 23 also has there are two connecting pin for two load ropes 26
Connection；Flatly (its direction rotated is horizontal) is arranged on a certain intermediate connecting cross beam two horizontal trolleys 24, and two vertical
Pulley 25 is vertically fixed in inner frame；One load rope 26 is drawn and is led to from a connecting pin of head equalizer bar 23
Be pierced by after crossing the vertical sliding wheel of its nearest neighbours, another load rope 26 from another connecting pin of head equalizer bar draw and according to
It is secondary to be pierced by by being passed through after two horizontal trolleys 24 by another vertical sliding wheel 25；Two load ropes 26 pass through oneself after vertical sliding wheel 25
By being connected after holding for telescopic spreader 4.Above-mentioned two groups of raising components are set with being centrosymmetric with the rectangular centre of rectangular frame, and two
Group raising component is provided with 4 load cord free ends so that telescopic spreader 4 is connected thereto altogether.
Lifting mechanism 2 by power system component in power control system, Hydraulic Conirol Unit, electric controling assembly and
The coordinated manipulation of radio remote controller can make left and right lifted load rope have the function of synchronous and independent lifting action, band running rope
The self extending suspender of rope fixing end connection moves up and down, and further realizes raising and the decline of load babinet, meets handling babinet
Job requirements；Its bearing capacity equally meets the requirement of work maximum load, and with auto-lock function.
Contraposition adjustment mechanism 3 is by the cross that is mounted between the medial surface frame of inner frame and end sleeve crossbeam
The 2 sets of adjustment oil cylinders and adjustment cylinder support composition being arranged symmetrically.Contraposition adjustment mechanism passes through the power in power control system
System component, Hydraulic Conirol Unit, the coordinated manipulation of electric controling assembly and radio remote controller can make end movement casing left
It moves right, realizes that the entirety of casing vertical sliding wheel and lifted load rope moves left and right, drive the flexible of rope fixing end connection
Suspender moves left and right, and further meets left and right adjustment contraposition demand during load babinet operation.For example, aligning and adjusting device is by moving
Dynamic casing, adjustment oil cylinder and adjustment cylinder support composition；The mobile casing is movably sheathed on outside crossbeam, adjusts oil cylinder one
End is fixedly arranged on the other end on moving sleeve and is fixedly arranged on by adjusting cylinder support on frame, so that mobile casing can be in adjustment oil
It is moved left and right under the action of cylinder；The vertical sliding wheel is fixedly arranged on mobile casing, and two groups or so alignment devices are either synchronously or asynchronously transported
It is dynamic；By moving left and right for mobile casing, drive vertical sliding wheel move left and right and finally realization telescopic spreader to the left or to
Right translation campaign.
Telescopic spreader 4 is equipped with the tie point being connected with the free end of four load ropes 26 of lifting mechanism, so as to
The up and down action that it is allow to be sling and put down under the action of lifting mechanism；It is additionally provided with to capture collection on telescopic spreader
The grippers of vanning, so that it can carry out container whole charge and discharge operations, and the adjustable in length of telescopic spreader
To match the container of different size (e.g., the plurality of specifications babinet such as 20 feet and 40 feet).By in power control system
Power system component, Hydraulic Conirol Unit, the coordinated manipulation of electric controling assembly and radio remote controller can make suspender telescopic machine
Structure and the action of suspender rotating lock mechanism, meet and hang case, drawing and lock box job requirements.Its bearing capacity equally meets the maximum load of work
Lotus requires, and all has auto-lock function.
The chamber door mechanism for opening/closing 5 is by the on-off structure component and switching motion mechanism group that are mounted in duel spreader frames structure
Into on-off structure component merges operable its with the door switch device matching of container and opens or closes, and switching motion machine
Structure is connected to provide power for it with on-off structure component.Chamber door mechanism for opening/closing passes through the dynamical system group in power control system
Part, Hydraulic Conirol Unit, the coordinated manipulation of electric controling assembly and radio remote controller make to open under the effect of switching motion mechanism
Close keying operation of the construction package realization to chamber door.Specifically, when needing the downward loaded van discharging of case mouth, first carry out unloading case,
It is mobile, promoted, raising and overturning operation, in place to after discharge position, slowly loosen and be pressed on chamber door on-off structure suitable for reading
Component, control cabinet door opening width realize the speed control of object discharging in bulk, reduce flow when disposably opening chamber door completely
Out of control and discharging impact.When needing the charging of case mouth upward empty van, and babinet first opens chamber door in base altitude, and action opens and closes
Construction package and the chamber door for being less than 90 ° of states with the pincers type mouth clamping fixed introversion being arranged in its structure, after promoted, risen
It rises and overturning completes unloaded babinet and erects casing working；When feed trunkful after, unclamp on-off structure component, chamber door because introversion be erected at from
It voluntarily rotates and closes the door under gravity, hereafter, operate chamber door mechanism for opening/closing again, rotate on-off structure component, be pressed on case
Door is suitable for reading to prevent when overturn horizontal condition material to squeeze chamber door outflow loss, then carries out reverse operating, complete to overturn, under
Drop, mobile and car loading operation.The bearing capacity of chamber door mechanism for opening/closing equally meets the requirement of work maximum load, and with self-locking
Function.
The power control system 6 is job run power and the control centre of complete machine, by power system component, hydraulic pressure control
Component processed, electric controling assembly, radio remote controller and computer room cover member composition, power control system arrangement are mounted on two-wheel
The outside of side lateral frame structure.Power system component is the energy supply center of complete machine, and Hydraulic Conirol Unit is all mechanisms
Device provides operation power, and capacity meets overall operation needs, also the control centre of complete machine Hydraulic Elements, is responsible for each
The action operation of mechanism.Electric controling assembly is made of PLC program controller and various electric switch elements.Radio remote controller
It is the operation of complete machine, steering, handling, overturning, suspender action etc. operation control portion part, completes and realize the various operations of complete machine
Action.The protection facility of above-mentioned each system component of computer room cover member, meets protection safety requirement.
The Hydraulic Conirol Unit includes a hydraulic pressure oil tank and several hydraulic booster pipelines, and each hydraulic booster pipeline is by hydraulic pressure
Pump and pipeline composition；3 hydraulic motors of the movable pulley of lateral frame are connected to three hydraulic booster pipelines, so that respectively
Movable pulley can realize the operations such as hub reduction, speed governing operation, zero-speed braking and turning operation；Hydraulic booster pipeline is hydraulic pressure horse
Up to providing outside power, the oil cylinder also with lifting mechanism, lifting device, the contraposition components such as adjustment mechanism is connected to provide power,
Above-mentioned each hydraulic unit is set independently of each other.Electric controling assembly respectively independently controls the work of each hydraulic pump.
In certain embodiments, the frame mechanism 1 further includes operation steering mechanism, and operation steering mechanism is complete machine straight line
With the main function components of turning operation, left and right sides Two-wheeled mechanism and single wheel drive mechanism are arranged using independent power
Structure type passes through power system component, Hydraulic Conirol Unit, electric controling assembly and the radio in power control system
The coordinated manipulation of remote controler can realize hub reduction, speed governing operation, zero-speed braking and turning operation.
Specifically, the operation steering mechanism is made of Two-wheeled mechanism and single wheel drive mechanism；The two-wheel drives
Motivation structure is made of driving device, wheel support structure and steering lazy-tongs.Movable pulley is matched with by running steering mechanism
Corresponding pillar；Two-wheel side wheel support structure can carry out universal wheel with wheel support structure with branch column foot around its center axis
The mode of the rotation of formula and it is affixed, the movable pulley of two-wheel side is rollably matched in the wheel support structure of two-wheel side, driving dress
Put and be connected to drive its rolling with movable pulley, double lateral wheel guides lazy-tongs connect two two-wheel side wheel support structures so that
The angle that two wheel support structures turn to is consistent.Single wheel drive mechanism is made of driving device and wheel support structure, the list
Take turns the fixed side that side wheel support structure cannot be rotated with connector with the wheel support structure of single-wheel side around its center axis
Formula is affixed, and the movable pulley of the side is rollably matched with single-wheel side wheel support structure, the driving mechanism and movable pulley of single-wheel side
It is connected to drive its rolling.Preferably, the driving device (including two-wheel side driving device and single-wheel side driving device)
For hydraulic motor；Two-wheeled mechanism and single wheel drive mechanism (i.e. a driving machine of single-wheel side at left and right sides of frame
Structure and two driving mechanisms of two-wheel side) independent power distributing structure form is used, driving device is all connected to hydraulic pressure control
Component processed and pass through Hydraulic Conirol Unit coordinated manipulation can realize hub reduction, speed governing operation, zero-speed braking and turning operation.
Most preferably, 3 movable pulleys are set in isosceles triangular structure, and 1 complete machine turning operation of frame mechanism is double by lateral frame
It rotates to lazy-tongs to realize and turn to steady synchronous.
In other preferred embodiments, the self-propelled container tipping vehicle further includes hoisting mechanism 15, by installing
On 4 pillars of outer body side frame and 4 sets of lift cylinder components with synchronizing function and upper and lower carrying bearing form.This is carried
It rises mechanism and passes through power system component, Hydraulic Conirol Unit, electric controling assembly and the wireless remotecontrol in power control system
The operation of device can make outside upper frame structure built in vertically-guided casing guiding under oscilaltion campaign, realize inner frame with
The promotion and decline of load babinet, meet corresponding job requirements.Its bearing capacity meets the requirement of work maximum load, and has
Auto-lock function.For example, the lifting device is made of hoisting mechanism and telescopic prop, the telescopic prop is by upper prop under
Column forms, and the upper prop is hollow and its internal diameter is slightly larger than lower prop outer diameter so that telescopic prop is scalable；The elevator
Structure is lift cylinder, and the lift cylinder upper end is fixedly arranged on frame and lower end and lower prop Joint.More preferably, the two-wheel side
Lower part is additionally provided with pedestal, and the pedestal is fixed in two pillar lower parts of two-wheel side, and lift cylinder lower end is fixedly arranged on pedestal.
More preferably, the self-propelled container tipping vehicle further includes display system of weighing, by being mounted on hoisting mechanism
Dynamic weighing sensor in the top bearing pin of carrying bearing and the display control system mounted on computer room cover member top up and down
System composition.It is loaded in material in operation, by the variable signal of the built-in dynamic weighing sensor collection in the axis pin,
By processes such as transmission amplification computings, the dynamic weight information of loaded material and unbalance loading testing result can be obtained, and is reflected in real time
In display control program, the display process of weighing of dynamic realtime is completed, avoids and controls vanning overload, underload and unbalance loading, protect
Barrier produces efficient and job safety.
Most preferably, the self-propelled container tipping vehicle further includes radio remote controller, and the radio remote controller passes through
Wireless signal, radio frequency or bluetooth connection are in power control system.
The operation principle of the self-propelled container tipping vehicle is as follows：
(1), loaded van discharging：Under the operation of radio remote controller, carry out empty wagons movement, carry out behind complete machine in-position from
Loaded van operation is unloaded in loading vehicles, is transported mobile in place to discharge position, progress raising, promotion and overturning operation, release keying
Construction package, control cabinet door opening width realize object discharge operation in bulk.I.e.：Empty wagons is in place, unload loaded van, movement is in place, rises
Liter, promotion, loaded van overturning, unlatching chamber door, discharging, empty van overturning, decline, closing chamber door, movement and the process of empty van entrucking.
(2), empty van feeds：Empty van is unloaded in empty wagons movement, and band case transport is mobile in place, opens chamber door, acts on-off structure group
Part fixes chamber door, and raising, promotion and overturning complete unloaded babinet and erect case, carry out charging operation；When feed trunkful after, unclamp open and close
Construction package, chamber door are closed, and are operated chamber door mechanism for opening/closing again and are compressed chamber door, then carry out reverse operating, complete overturning, under
Drop, mobile and car loading operation.I.e.：Empty wagons is in place, unload empty van, mobile in place, unpack door and fixation, raising, promotion, empty van turn over
Turn, feed, close pressure gate, loaded van overturning, decline, mobile and loaded van entrucking process.
Claims (9)
1. a kind of self-propelled container tipping vehicle, the self-propelled container tipping vehicle is adjusted by frame mechanism, lifting mechanism, contraposition
Complete machine structure, telescopic spreader, chamber door mechanism for opening/closing and power control system composition, the frame mechanism include lateral frame, inside
Frame and switching mechanism, frame mechanism be other all mechanisms installation carrying basis, other parts directly or indirectly with
It is connected；
It is characterized in that,
The lateral frame is made of frame, pillar and movable pulley, and inner frame by medial surface frame, intermediate connecting cross beam and
End sleeve crossbeam forms；The medial surface Vierendeel girder that the medial surface frame is mutually parallel by two forms, intermediate connecting cross beam
The centre and both ends of medial surface Vierendeel girder are respectively arranged at end sleeve crossbeam；Switching mechanism is by overturning bearing assembly and overturning
Mechanism assembly forms, and is connected between the frame of lateral frame and the medial surface frame of inner frame by overturning bearing assembly, turned over
Rotation mechanism component both ends respectively with lateral frame and inner frame Joint；
The lifting mechanism is mounted on the intermediate connecting cross beam of inner frame, 2 sets of raisings being arranged symmetrically by cross
Component forms；Each raising component is hung down by a lift oil tank, a carrying bearing, a head equalizer bar, two horizontal trolleys, two
Straight pulley and two load rope compositions；
The contraposition adjustment mechanism is by the cross that is mounted between the medial surface frame of inner frame and end sleeve crossbeam
The 2 sets of adjustment oil cylinders and adjustment cylinder support composition being arranged symmetrically；
The telescopic spreader is equipped with the tie point being connected with the free end of four load ropes of lifting mechanism, telescopic spreader
On be additionally provided with to capture the grippers of container, and the adjustable in length of telescopic spreader is to match the packaging of different size
Case；
The chamber door mechanism for opening/closing is made of the on-off structure component and switching motion mechanism being mounted in duel spreader frames structure, is opened
The door switch device matching for closing construction package and container merges operable its and opens or closes, and switching motion mechanism is with opening
Construction package is closed to be connected to provide power for it；
The power control system is by power system component, Hydraulic Conirol Unit, electric controling assembly, radio remote controller and machine
Room cover member composition, power control system are arranged on the outside of two-wheel side lateral frame structure.
2. self-propelled container tipping vehicle according to claim 1, which is characterized in that the frame rectangular shaped, branch
Column has 4 and is divided on two opposite sides, and movable pulley be equipped with 3, on one side set two and another side setting one；
The movable pulley of two-wheel side is respectively cooperating in the foot of two pillars and the movable pulley of single-wheel side is then connected to this by connector
Two pillars of side；The connector middle lower portion is connected with single movable pulley of the side, both upper ends thereof is equipped with for stanchions
Interface.
3. self-propelled container tipping vehicle according to claim 1, which is characterized in that the self-propelled container tipping vehicle
Operation steering mechanism is further included, is made of Two-wheeled mechanism and single wheel drive mechanism；The Two-wheeled mechanism is by driving
Device, wheel support structure and steering lazy-tongs composition；Movable pulley is matched with corresponding pillar by running steering mechanism；It is double
The side of rotation of Universal wheel type can be carried out with branch column foot with wheel support structure around its center axis by taking turns side wheel support structure
Formula and it is affixed, the movable pulley of two-wheel side is rollably matched in the wheel support structure of two-wheel side, driving device and movable pulley phase
So as to drive its rolling, double lateral wheel guides lazy-tongs connect two two-wheel side wheel support structures so that two wheel support knots for connection
The angle that structure turns to is consistent；Single wheel drive mechanism is made of driving device and wheel support structure, single-wheel side wheel support
Structure and connector by the wheel support structure of single-wheel side cannot be rotated around its center axis it is fixed in a manner of it is affixed, the side
Movable pulley is rollably matched with single-wheel side wheel support structure, and the driving mechanism of single-wheel side is connected to drive with movable pulley
It is rolled.
4. self-propelled container tipping vehicle according to claim 3, which is characterized in that the driving device is hydraulic pressure horse
It reaches.
5. self-propelled container tipping vehicle according to claim 2, which is characterized in that the movable pulley is in isosceles triangle
It structurally sets, frame mechanism complete machine turning operation is realized and turned to by lateral frame two-wheel steering lazy-tongs steady same
Step.
6. self-propelled container tipping vehicle according to claim 1, which is characterized in that the self-propelled container tipping vehicle
Hoisting mechanism is further included, by being mounted on 4 pillars of lateral frame and 4 sets of lift cylinders with synchronizing function and upper
Lower carrying bearing composition；The bearing of carrying up and down is telescopic prop, is made of upper prop and lower prop, the upper prop is hollow simultaneously
And its internal diameter matches with lower prop outer diameter so that telescopic prop is scalable；The lift cylinder upper end be fixedly arranged on frame and under
End and lower prop Joint.
7. self-propelled container tipping vehicle according to claim 1, which is characterized in that the two-wheel side lower part is additionally provided with bottom
Seat, the pedestal are fixed in two pillar lower parts of two-wheel side, and lift cylinder lower end is fixedly arranged on the pedestal.
8. self-propelled container tipping vehicle according to claim 1, which is characterized in that the self-propelled container tipping vehicle
Display system of weighing is further included, is sensed by the dynamic weighing being mounted in the top bearing pin for carrying bearing up and down of hoisting mechanism
Device and the display control program composition mounted on computer room cover member top.
9. self-propelled container tipping vehicle according to claim 1, which is characterized in that the self-propelled container tipping vehicle
Radio remote controller is further included, the radio remote controller is by wireless signal, radio frequency or bluetooth connection in dynamic Control system
System.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721369486.1U CN207404532U (en) | 2017-10-23 | 2017-10-23 | Self-propelled container tipping vehicle |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721369486.1U CN207404532U (en) | 2017-10-23 | 2017-10-23 | Self-propelled container tipping vehicle |
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| CN207404532U true CN207404532U (en) | 2018-05-25 |
Family
ID=62321120
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107601077A (en) * | 2017-10-23 | 2018-01-19 | 苗林展 | Self-propelled container tipping car |
| WO2019079942A1 (en) * | 2017-10-23 | 2019-05-02 | 苗林展 | Self-propelled container tilter |
| CN111453452A (en) * | 2020-05-11 | 2020-07-28 | 河南海泰重工有限公司 | Container turnover machine |
| CN111994651A (en) * | 2020-08-25 | 2020-11-27 | 苗林展 | Novel material unloading equipment and novel material unloading device |
| WO2021102923A1 (en) * | 2019-11-29 | 2021-06-03 | 苗林展 | Container side loader |
| CN114715687A (en) * | 2022-03-10 | 2022-07-08 | 大连优派科包装技术有限公司 | Movable container inclined unloading conveying platform and unloading method |
| CN114923555A (en) * | 2022-05-27 | 2022-08-19 | 三一重型装备有限公司 | Vehicle weighing control method and device and vehicle |
| CN116281261A (en) * | 2023-05-18 | 2023-06-23 | 眉山金豆智能科技有限公司 | Full-automatic cargo loader and control method thereof |
| CN111994651B (en) * | 2020-08-25 | 2024-06-07 | 苗林展 | Novel material unloading equipment and novel material unloading device |
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2017
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Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107601077A (en) * | 2017-10-23 | 2018-01-19 | 苗林展 | Self-propelled container tipping car |
| WO2019079942A1 (en) * | 2017-10-23 | 2019-05-02 | 苗林展 | Self-propelled container tilter |
| CN107601077B (en) * | 2017-10-23 | 2023-06-06 | 苗林展 | Self-propelled container overturning vehicle |
| WO2021102923A1 (en) * | 2019-11-29 | 2021-06-03 | 苗林展 | Container side loader |
| US11802026B2 (en) | 2019-11-29 | 2023-10-31 | Linzhan MIAO | Container side loader |
| CN111453452A (en) * | 2020-05-11 | 2020-07-28 | 河南海泰重工有限公司 | Container turnover machine |
| CN111994651A (en) * | 2020-08-25 | 2020-11-27 | 苗林展 | Novel material unloading equipment and novel material unloading device |
| CN111994651B (en) * | 2020-08-25 | 2024-06-07 | 苗林展 | Novel material unloading equipment and novel material unloading device |
| CN114715687A (en) * | 2022-03-10 | 2022-07-08 | 大连优派科包装技术有限公司 | Movable container inclined unloading conveying platform and unloading method |
| CN114923555A (en) * | 2022-05-27 | 2022-08-19 | 三一重型装备有限公司 | Vehicle weighing control method and device and vehicle |
| CN116281261A (en) * | 2023-05-18 | 2023-06-23 | 眉山金豆智能科技有限公司 | Full-automatic cargo loader and control method thereof |
| CN116281261B (en) * | 2023-05-18 | 2023-09-26 | 眉山金豆智能科技有限公司 | Full-automatic cargo loader and control method thereof |
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