CN207387456U - Wind-powered electricity generation gear ring clears up system - Google Patents

Wind-powered electricity generation gear ring clears up system Download PDF

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Publication number
CN207387456U
CN207387456U CN201721458039.3U CN201721458039U CN207387456U CN 207387456 U CN207387456 U CN 207387456U CN 201721458039 U CN201721458039 U CN 201721458039U CN 207387456 U CN207387456 U CN 207387456U
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China
Prior art keywords
shot
peening
bottom plate
steel
steel plate
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CN201721458039.3U
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Chinese (zh)
Inventor
葛波
葛一波
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SHANGHAI PEENTECH EQUIPMENT TECH Co Ltd
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SHANGHAI PEENTECH EQUIPMENT TECH Co Ltd
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Priority to CN201721458039.3U priority Critical patent/CN207387456U/en
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Abstract

The utility model provides a kind of wind-powered electricity generation gear ring cleaning system, including:Shot-blast unit, honeycomb bottom plate, steel plate structure and the turntable structure for setting wind-powered electricity generation gear ring to be processed;The steel plate structure is covered on the honeycomb bottom plate, so that:Shot-peening chamber is formed between the steel plate structure and the honeycomb bottom plate, the turntable structure is arranged in the shot-peening chamber, and the steel plate structure is equipped with the shot-peening window passed through for spray gun;The shot-blast unit includes spray gun, shot-peening generating mechanism and shot-peening recovering mechanism, the shot-peening generating mechanism is arranged on the shot-peening recovering mechanism outside the chamber, the shot-peening generating mechanism connects the spray gun, and the shot-peening recovering mechanism connects the honeycomb bottom plate, so that:The pellet that shot-peening generates can be recycled to the shot-peening recovering mechanism through the honeycomb bottom plate.

Description

Wind-powered electricity generation gear ring clears up system
Technical field
The utility model is related to wind-powered electricity generation field more particularly to a kind of wind-powered electricity generation gear ring cleaning systems.
Background technology
The kinetic energy that wind-power electricity generation refers to keep watch switchs to electric energy.The wind wheel of wind power generating set needs to be produced under wind-force effect Raw power passes to generator and it is made to obtain corresponding rotating speed., it is necessary to carry out it using wind-powered electricity generation gear ring in transmission process The transmission of middle portion link.
In existing correlation technique, because part wind-powered electricity generation gear ring size is larger, when clearing up it, generally by manually clear Reason is realized, however, which is less efficient.
Utility model content
The utility model provides a kind of wind-powered electricity generation gear ring cleaning system, to solve the problems, such as that cleaning efficiency is low.
It is according to the present utility model in a first aspect, provide a kind of wind-powered electricity generation gear ring cleaning system, including:Shot-blast unit, bee Nest bottom plate, steel plate structure and the turntable structure for setting wind-powered electricity generation gear ring to be processed;
The steel plate structure is covered on the honeycomb bottom plate, so that:Between the steel plate structure and the honeycomb bottom plate Shot-peening chamber is formed, the turntable structure is arranged in the shot-peening chamber, and the steel plate structure is equipped with the spray passed through for spray gun Ball window;
The shot-blast unit includes spray gun, shot-peening generating mechanism and shot-peening recovering mechanism, the shot-peening generating mechanism and institute Shot-peening recovering mechanism is stated outside the chamber, the shot-peening generating mechanism connects the spray gun, and the shot-peening recovering mechanism connects The honeycomb bottom plate is connect, so that:The pellet that shot-peening generates can be recycled to the shot-peening recovering mechanism through the honeycomb bottom plate.
Optionally, the steel plate structure includes N number of steel plateelement, and the steel plateelement is the steel plate for being bent into Contraband font, the N A steel plateelement splices along horizontal X direction of principal axis, and the steel plateelement in horizontal X direction of principal axis at least one end is equipped with access door.
Optionally, the one side of the horizontal Y-direction of one of them steel plateelement offers access hole, and the access hole is equipped with Maintenance door.
Optionally, the one side of the horizontal Y-direction of one of them steel plateelement is equipped with visual window.
Optionally, flanged joint is passed through between two adjacent steel plateelements.
Optionally, air inlet and passway are equipped on the upside of the steel plate structure, the passway is equipped with cylinder door.
Optionally, the turntable structure includes:Chassis, driving motor, gear drive, shaft, slewing bearing With for setting the turntable of wind-powered electricity generation gear ring to be processed, the shaft is arranged on the chassis by the slewing bearing, described Turntable is arranged on the shaft, and the driving motor and the gear drive are arranged on the chassis, and the driving motor passes through The gear drive is driven the turntable rotation in the shaft and the shaft.
Optionally, the shot-peening recovering mechanism includes dust removal machine, connecting pipe and cyclone separator, the cyclone separator Entrance pass through the connecting pipe and connect the honeycomb bottom plate, the outlet connection dust removal machine of the cyclone separator.
Optionally, the system, further includes manipulator and controller, and the spray gun is arranged on the manipulator, the control Device processed connects the manipulator respectively, the turntable connects controller with the spray gun.
Optionally, the honeycomb bottom plate includes several floor modules of splicing, and each floor module is equipped with several For receiving the cellular funnel of pellet, pellet passage, and the section of the pellet passage are formed in the floor module It is trapezoidal, and upside base is longer than downside base;The pellet passage connects the shot-peening recovering mechanism.
Wind-powered electricity generation gear ring provided by the utility model clears up system, includes spray gun by the shot-blast unit, machine occurs for shot-peening Structure and shot-peening recovering mechanism, realize and wind-powered electricity generation gear ring are cleared up, and improve the efficiency of shot-peening;Meanwhile the steel plate structure Shot-peening chamber is formed between the honeycomb bottom plate, the turntable structure is arranged in the shot-peening chamber and honeycomb bottom plate It sets, improves the safe, clean and tidy of blast cleaning, and the recycling of energy effective guarantee pellet.
Description of the drawings
It in order to illustrate the embodiment of the utility model or the technical proposal in the existing technology more clearly, below will be to embodiment Or attached drawing needed to be used in the description of the prior art is briefly described, it should be apparent that, the accompanying drawings in the following description is only It is some embodiments of the utility model, for those of ordinary skill in the art, before not making the creative labor property It puts, can also be obtained according to these attached drawings other attached drawings.
Fig. 1 is the structure diagram one of one wind-powered electricity generation gear ring of the utility model cleaning system;
Fig. 2 is the structure diagram two of one wind-powered electricity generation gear ring of the utility model cleaning system;
Fig. 3 is the structure diagram three of one wind-powered electricity generation gear ring of the utility model cleaning system;
Fig. 4 is the structure diagram of one turntable structure of the utility model.
In figure:
1- steel plateelements;
2- honeycomb bottom plates;
3- shot-peening generating mechanisms;
4- cyclone separators;
5- cylinder doors;
6- air inlets;
7- visual windows;
8- maintenance doors;
9- access doors;
10- dust removal machines;
11- shot-peening windows;
12- manipulators;
13- driving motors;
14- chassis;
15- gear drives;
16- shafts;
17- slewing bearings;
18- turntables;
19- connecting pipes.
Specific embodiment
The following is a combination of the drawings in the embodiments of the present utility model, and the technical scheme in the embodiment of the utility model is carried out It clearly and completely describes, it is clear that the described embodiments are only a part of the embodiments of the utility model rather than whole Embodiment.Based on the embodiment in the utility model, those of ordinary skill in the art are without making creative work All other embodiments obtained shall fall within the protection scope of the present invention.
The technical solution of the utility model is described in detail with specifically embodiment below.These are specific below Embodiment can be combined with each other, and may be repeated no more for the same or similar concept or process in some embodiments.
Fig. 1 is the structure diagram one of one wind-powered electricity generation gear ring of the utility model cleaning system;Fig. 2 is one wind-powered electricity generation of the utility model Gear ring clears up the structure diagram two of system;Fig. 3 is the structure diagram three of one wind-powered electricity generation gear ring of the utility model cleaning system.
It please refers to Fig.1, Fig. 2 and Fig. 3, the system, including:It shot-blast unit, honeycomb bottom plate 2, steel plate structure and is used for The turntable structure of wind-powered electricity generation gear ring to be processed is set;
The steel plate structure is covered on the honeycomb bottom plate 2, so that:The steel plate structure and the honeycomb bottom plate 2 it Between form shot-peening chamber, the turntable structure is arranged in the shot-peening chamber, and the steel plate structure is equipped with to be passed through for spray gun Shot-peening window 11;
The shot-blast unit include spray gun, shot-peening generating mechanism 3 and shot-peening recovering mechanism, the shot-peening generating mechanism 3 with The shot-peening recovering mechanism is arranged on outside the chamber, and the shot-peening generating mechanism 3 connects the spray gun, the shot-peening recovering mechanism The honeycomb bottom plate 2 is connected, so that:The pellet that shot-peening generates can be recycled to the shot-peening recycling through the honeycomb bottom plate 2 Mechanism.
Wind-powered electricity generation gear ring provided by the utility model clears up system, includes spray gun by the shot-blast unit, machine occurs for shot-peening Structure 3 and shot-peening recovering mechanism, realize and wind-powered electricity generation gear ring are cleared up, and improve the efficiency of shot-peening;Meanwhile the steel plate structure Shot-peening chamber is formed between the honeycomb bottom plate 2, the turntable structure is arranged in the shot-peening chamber and honeycomb bottom plate 2 Setting, improve the safe, clean and tidy of blast cleaning, and can effective guarantee pellet recycling.
The related steel plate structure:
The steel plate structure includes N number of steel plateelement 1, and the steel plateelement 1 is to be bent into the steel plate of Contraband font, N number of steel Plate 1 splices along horizontal X direction of principal axis, and the steel plateelement 1 in horizontal X direction of principal axis at least one end is equipped with access door 9.
By N number of steel plateelement 1, it can be easily installed, dismantle and transport.And it can be changed and sprayed according to actual conditions The size of pill chambers, it is convenient, flexible.
Meanwhile Pasting abrasive rubber in steel plateelement 1, it is specifically as follows 10mm thickness, noise can be reduced and extend wheel abrator cabinet Service life.Access door 9 can be manual clamshell doors, and inner wall sticker rubber plate, frame is equipped with sealing strip, it is ensured that pellet during shot-peening No leakage.
In one of which embodiment, pass through flanged joint between adjacent two steel plateelements 1.
It please refers to Fig.1 and Fig. 3, the one side of the horizontal Y-direction of one of them steel plateelement 1 offers access hole, described Access hole is equipped with maintenance door 8.The one side of the horizontal Y-direction of one of them steel plateelement 1 is equipped with visual window 7, can be convenient for checking Shot-peening is in progress.Sealing strip can be equipped in maintenance door 8, ensures leakproofness, no pellet leakage.
Air inlet 6 and passway are equipped on the upside of the steel plate structure, the passway is equipped with cylinder door 5.Top cylinder door 5 It can be designed as opening when part passes in and out, be closed in shot-peening.It is this to can be designed so that part smoothly enter, simultaneously It is also ensured that pellet does not escape out.Slanting baffle can be equipped in air inlet 6, prevents that pellet is splashed when shot-peening from working.
Fig. 4 is the structure diagram of one turntable structure of the utility model;The turntable structure includes:Chassis 14, driving electricity Machine 13, gear drive 15, shaft 16, slewing bearing 17 and the turntable 18 for setting wind-powered electricity generation gear ring to be processed, institute It states shaft 16 and the chassis 14 is arranged on by the slewing bearing 17, the turntable 18 is arranged on the shaft 16, the drive Dynamic motor 13 and the gear drive 15 are arranged on the chassis 14, and the driving motor 13 passes through the gear drive 18 rotation of turntable in the 15 transmissions shaft 16 and the shaft 16.
The driving of high-precision decelerating motor may be employed in the rotation of turntable 18, and rotating speed is stepless adjustable, speed adjustable range 1-5rpm, operation N*360 ° of scope, and rotary state is monitored, once stalling can sound-light alarm.Turntable structure has part recognition system, It can automatically confirm that different workpiece, set parts program automatically.
It in one of which embodiment, please refers to Fig.1 to Fig. 3, the shot-peening recovering mechanism includes dust removal machine 10, connecting tube Road 19 and cyclone separator 4, the entrance of the cyclone separator 4 connect the honeycomb bottom plate 2, institute by the connecting pipe 19 State the outlet connection dust removal machine 10 of cyclone separator 4.
In one of which embodiment, the system further includes manipulator 12 and controller, and the spray gun is arranged on described Manipulator 12, the controller connects the manipulator 12 respectively, the turntable structure connects controller with the spray gun.Control Device can be used for control spray gun shot-peening, 12 change location of controllable manipulator, and turntable structure can control to rotate.
The detection device for having the function of automatic range can be installed, described in the detection device connection on the manipulator 12 Controller, the detection device can be infrared detecting device, and for detecting the position of part, controller can be tied according to measurement Fruit feedback as a result, to part type carry out automatic identification, improve efficiency.
The related honeycomb bottom plate 2:
The honeycomb bottom plate 2 includes several floor modules of splicing, and each floor module is used to connect equipped with several The cellular funnel of pellet is received, pellet passage is formed in the floor module, and the section of the pellet passage is trapezoidal, And upside base is longer than downside base;The pellet passage connects the shot-peening recovering mechanism.
Honeycomb bottom plate 2 uses modularization, and every floor module size can be 1000mm × 4000mm × 278mm.Honeycomb Steel grid is laid on bottom plate 2, stands and walks convenient for operating personnel during sandblasting operation.It can prevent from entering to lead compared with bigger material Plugging fault is caused, influences equipment normal use.Trapezoidal pellet passage, it can be ensured that the smooth outflow recycling of pellet.Funnel it is equal Even distribution is connected with pellet passage.Pellet is recycled to cyclone separator 4, is used through dedusting Posterior circle.
Finally it should be noted that:Various embodiments above is only to illustrate the technical solution of the utility model rather than it is limited System;Although the utility model is described in detail with reference to foregoing embodiments, those of ordinary skill in the art should Understand:It can still modify to the technical solution recorded in foregoing embodiments either to which part or whole Technical characteristic carries out equivalent substitution;And these modifications or replacement, the essence of appropriate technical solution is not made to depart from this practicality newly The scope of each embodiment technical solution of type.

Claims (10)

1. a kind of wind-powered electricity generation gear ring clears up system, which is characterized in that including:Shot-blast unit, honeycomb bottom plate, steel plate structure and for setting Put the turntable structure of wind-powered electricity generation gear ring to be processed;
The steel plate structure is covered on the honeycomb bottom plate, so that:It is formed between the steel plate structure and the honeycomb bottom plate Shot-peening chamber, the turntable structure are arranged in the shot-peening chamber, and the steel plate structure is equipped with the shot-peening window passed through for spray gun Mouthful;
The shot-blast unit includes spray gun, shot-peening generating mechanism and shot-peening recovering mechanism, the shot-peening generating mechanism and the spray Ball recovering mechanism is arranged on outside the chamber, and the shot-peening generating mechanism connects the spray gun, and the shot-peening recovering mechanism connects institute Honeycomb bottom plate is stated, so that:The pellet that shot-peening generates can be recycled to the shot-peening recovering mechanism through the honeycomb bottom plate.
2. system according to claim 1, which is characterized in that the steel plate structure includes N number of steel plateelement, the steel plateelement To be bent into the steel plate of Contraband font, N number of steel plateelement splices along horizontal X direction of principal axis, and in horizontal X direction of principal axis at least one end Steel plateelement be equipped with access door.
3. system according to claim 2, which is characterized in that the one side of the horizontal Y-direction of one of them steel plateelement Access hole is offered, the access hole is equipped with maintenance door.
4. system according to claim 2, which is characterized in that the one side of the horizontal Y-direction of one of them steel plateelement Equipped with visual window.
5. system according to claim 2, which is characterized in that pass through flanged joint between two adjacent steel plateelements.
6. system according to claim 1, which is characterized in that air inlet and passway are equipped on the upside of the steel plate structure, The passway is equipped with cylinder door.
7. system according to any one of claims 1 to 6, which is characterized in that the turntable structure includes:Chassis, driving Motor, gear drive, shaft, slewing bearing and the turntable for setting wind-powered electricity generation gear ring to be processed, the shaft are led to The slewing bearing is crossed arranged on the chassis, the turntable is arranged on the shaft, and the driving motor and the gear pass Motivation structure is arranged on the chassis, and the driving motor is driven by the gear drive in the shaft and the shaft Turntable rotation.
8. system according to any one of claims 1 to 6, which is characterized in that the shot-peening recovering mechanism include dust removal machine, Connecting pipe and cyclone separator, the entrance of the cyclone separator connect the honeycomb bottom plate, institute by the connecting pipe State the outlet connection dust removal machine of cyclone separator.
9. system according to any one of claims 1 to 6, which is characterized in that further include manipulator and controller, the spray Rifle is arranged on the manipulator, and the controller connects the manipulator respectively, the turntable structure connects control with the spray gun Device.
10. system according to any one of claims 1 to 6, which is characterized in that the honeycomb bottom plate includes the several of splicing Floor module, each floor module be equipped with it is several for receiving the cellular funnels of pellet, in the floor module Pellet passage is formed with, and the section of the pellet passage is trapezoidal, and upside base is longer than downside base;The pellet passage Connect the shot-peening recovering mechanism.
CN201721458039.3U 2017-11-03 2017-11-03 Wind-powered electricity generation gear ring clears up system Active CN207387456U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201721458039.3U CN207387456U (en) 2017-11-03 2017-11-03 Wind-powered electricity generation gear ring clears up system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201721458039.3U CN207387456U (en) 2017-11-03 2017-11-03 Wind-powered electricity generation gear ring clears up system

Publications (1)

Publication Number Publication Date
CN207387456U true CN207387456U (en) 2018-05-22

Family

ID=62324558

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201721458039.3U Active CN207387456U (en) 2017-11-03 2017-11-03 Wind-powered electricity generation gear ring clears up system

Country Status (1)

Country Link
CN (1) CN207387456U (en)

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