CN207349350U - A kind of automobile Double-drum type shock absorber of high reliability - Google Patents

A kind of automobile Double-drum type shock absorber of high reliability Download PDF

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CN207349350U
CN207349350U CN201721447688.3U CN201721447688U CN207349350U CN 207349350 U CN207349350 U CN 207349350U CN 201721447688 U CN201721447688 U CN 201721447688U CN 207349350 U CN207349350 U CN 207349350U
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piston
air bag
spring
shock absorber
bag spring
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罗玉峰
魏佳成
陈齐平
吴明明
钟陈志鹏
刘禹
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East China Jiaotong University
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East China Jiaotong University
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Abstract

本实用新型公开了一种高可靠性的汽车双筒式减振器,包括工作缸筒、活塞杆、第一活塞、导向座、缓冲垫、气囊弹簧组以及第二活塞,所述第一活塞与所述第二活塞并联安装在所述活塞杆上,所述缓冲垫与所述气囊弹簧组均安装在所述导向座与所述第二活塞之间。本实用新型在传统的双筒式减振器中设置了气囊弹簧组以及一个简易活塞,通过气囊弹簧组中各气囊弹簧的压缩变形,气囊弹簧对第二活塞产生反向弹力;由于气囊弹簧与第二活塞的轴向通孔之间形成小孔,油液通过小孔节流,从而产生一种附加阻尼力值;在气囊弹簧产生的弹力作用下减振器的减振作用更加平缓有效,在产生附加阻尼力值的情况下使减振器工作更加可靠,从而提高的减振器的减振效率和汽行驶的平顺性。

The utility model discloses a high-reliability automobile double-tube shock absorber, which comprises a working cylinder, a piston rod, a first piston, a guide seat, a buffer pad, an air bag spring group and a second piston. The first piston It is installed on the piston rod in parallel with the second piston, and both the buffer pad and the airbag spring set are installed between the guide seat and the second piston. The utility model is provided with an airbag spring group and a simple piston in the traditional double-barrel shock absorber. Through the compression and deformation of each airbag spring in the airbag spring group, the airbag spring produces a reverse elastic force on the second piston; A small hole is formed between the axial through holes of the second piston, and the oil is throttled through the small hole, thereby generating an additional damping force value; under the action of the elastic force generated by the airbag spring, the vibration reduction effect of the shock absorber is more gentle and effective, In the case of generating additional damping force values, the shock absorber works more reliably, thereby improving the shock absorber's vibration damping efficiency and the ride comfort of the car.

Description

一种高可靠性的汽车双筒式减振器A high-reliability automobile double-tube shock absorber

技术领域technical field

本实用新型涉及一种减振器,尤其涉及一种高可靠性的汽车双筒式减振器。The utility model relates to a shock absorber, in particular to a high-reliability double-tube type shock absorber for automobiles.

背景技术Background technique

减振器的主要作用是抑制弹簧元件吸震后反弹时的震荡以及来自路面的冲击。当车架与车桥之间振动而发生相对运动时,减振器内部的活塞在油液中作往复运动,油液在油压作用下通过各个阀门、通孔以及常通孔隙来回流动,由于阀对油液产生阻尼力,以及孔壁与油液间的摩擦对振动形成阻尼力,从而消耗了振动能量,使得振动衰减,提高了汽车的乘坐舒适性。The main function of the shock absorber is to suppress the shock when the spring element rebounds after absorbing the shock and the impact from the road surface. When there is relative movement between the frame and the axle due to vibration, the piston inside the shock absorber reciprocates in the oil, and the oil flows back and forth through various valves, through holes and normal through holes under the action of oil pressure. The valve produces a damping force on the oil, and the friction between the hole wall and the oil forms a damping force on the vibration, thus consuming vibration energy, making the vibration attenuation, and improving the ride comfort of the car.

然而,汽车在恶劣的行驶工况下行驶时,传统的汽车减振器在工作过程中其油压会急剧增加,导致活塞内部各零件更易损坏。同时,减振器所需阻尼力不易控制,阻尼力过大,则会影响汽车在平坦路面行驶时的舒适性;阻尼力不足,则会导致减振器内部零件的相互撞击,从而使汽车剧烈震荡,达不到减振效果。However, when the car is running under severe driving conditions, the oil pressure of the traditional car shock absorber will increase sharply during the working process, which will cause the internal parts of the piston to be more easily damaged. At the same time, the damping force required by the shock absorber is not easy to control. If the damping force is too large, it will affect the comfort of the car when driving on a flat road; Oscillation, the effect of vibration reduction cannot be achieved.

中国专利CN105889393A公开了“减振器及具有该减振器的车辆”,该减振器提供了一种在导向座与活塞之间安装有螺旋弹簧的减振器,由于螺旋弹簧刚度较小,容易经常被压缩至极限状态,导致弹簧弹性的减弱或丧失,甚至产生永久变形。本实用新型采用了三个内部压缩气体压力不同的橡胶密闭气囊弹簧,三个气囊弹簧并联安装在活塞杆上,由于气囊弹簧刚度随压缩气体气压升高而增大,则气囊不易被压缩至极限状态,可使减振器达到更好的缓震效果,工作可靠且使用寿命长。Chinese patent CN105889393A discloses "Shock Absorber and Vehicle with the Shock Absorber". The shock absorber provides a shock absorber with a coil spring installed between the guide seat and the piston. Due to the small stiffness of the coil spring, It is easy to be compressed to the limit state frequently, resulting in the weakening or loss of spring elasticity, and even permanent deformation. The utility model adopts three rubber airtight airbag springs with different internal compressed gas pressures, and the three airbag springs are installed on the piston rod in parallel. Since the stiffness of the airbag spring increases with the increase of the compressed gas pressure, the airbag is not easy to be compressed to the limit. State, can make the shock absorber achieve better cushioning effect, reliable work and long service life.

实用新型内容Utility model content

针对现有技术中的上述问题,本实用新型的目的在于提出一种高可靠性的汽车双筒式减振器,此减振器能有效减缓油液压力急剧增加的趋势,且阻尼力能随汽车行驶工况的变化而变化,达到较理想的减震效果,从而提高汽车行驶的平顺性以及舒适性。In view of the above-mentioned problems in the prior art, the purpose of this utility model is to propose a high-reliability automobile double-tube shock absorber, which can effectively slow down the trend of sharp increase in oil pressure, and the damping force can increase with The vehicle's driving conditions change to achieve an ideal shock absorption effect, thereby improving the ride comfort and comfort of the vehicle.

为了达到上述目的,本实用新型采用的技术方案为:In order to achieve the above object, the technical solution adopted by the utility model is:

一种高可靠性的汽车双筒式减振器,包括工作缸筒、活塞杆、第一活塞、导向座、缓冲垫、气囊弹簧组以及第二活塞,所述第一活塞与所述第二活塞并联安装在所述活塞杆上,所述缓冲垫与所述气囊弹簧组均安装在所述导向座与所述第二活塞之间。A high-reliability automobile double-tube shock absorber, including a working cylinder, a piston rod, a first piston, a guide seat, a buffer pad, an air bag spring group and a second piston, the first piston and the second piston The piston is installed in parallel on the piston rod, and the buffer pad and the airbag spring group are both installed between the guide seat and the second piston.

进一步地,所述第二活塞上有沿圆周均布的轴向通孔,所述第二活塞套设于所述活塞杆上且置于所述第一活塞上方,所述第一活塞与所述第二活塞的工作互不影响。Further, the second piston has axial through holes uniformly distributed along the circumference, the second piston is sleeved on the piston rod and placed above the first piston, and the first piston and the The work of the second piston does not affect each other.

进一步地,所述气囊弹簧组套设于所述活塞杆上且置于所述第二活塞上方,所述气囊弹簧组由第一气囊弹簧、第二气囊弹簧和第三气囊弹簧构成,第一气囊弹簧、第二气囊弹簧和第三气囊弹簧并联安装,第一气囊弹簧上安装有缓冲垫,第一气囊弹簧与第二气囊弹簧之间以及第二气囊弹簧与第三气囊弹簧之间均安装有缓冲垫;第一气囊弹簧、第二气囊弹簧与第三气囊弹簧内的压缩气体气压从上往下依次递增,气囊的大小依次增大,使减振器在工作过程中的减振效果更加平缓有效。Further, the airbag spring set is sleeved on the piston rod and placed above the second piston, the airbag spring set is composed of a first airbag spring, a second airbag spring and a third airbag spring, the first The airbag spring, the second airbag spring and the third airbag spring are installed in parallel, the buffer pad is installed on the first airbag spring, between the first airbag spring and the second airbag spring and between the second airbag spring and the third airbag spring There are buffer pads; the pressure of the compressed gas in the first airbag spring, the second airbag spring and the third airbag spring increases sequentially from top to bottom, and the size of the airbags increases in turn, which makes the vibration reduction effect of the shock absorber more effective during the working process. Gentle and effective.

进一步地,所述第一气囊弹簧与第二气囊弹簧变形量达到最大时,其边缘均不会与所述工作缸筒接触,所述第三气囊弹簧变形达量到最大时,其边缘不会将所述第二活塞上的通孔完全封闭;各气囊弹簧的内层均用气密性的橡胶制成,而外层均用耐油橡胶制成。Further, when the deformation of the first airbag spring and the second airbag spring reach the maximum, their edges will not contact the working cylinder, and when the deformation of the third airbag spring reaches the maximum, the edges will not The through hole on the second piston is completely closed; the inner layer of each airbag spring is made of airtight rubber, and the outer layer is made of oil-resistant rubber.

与现有技术相比,本实用新型有益效果在于:Compared with the prior art, the utility model has the beneficial effects of:

通过在活塞与导向座之间设置三个气压与大小均不同的气囊弹簧,当汽车在恶劣的行驶工况下行驶时,由于气囊弹簧的压缩变形,气囊弹簧对活塞产生反向的弹力,可减缓油液压力急剧增加的趋势,使减振器在工作过程中的减振作用更加平缓有效,从而提高汽车行驶的平顺性。By setting three airbag springs with different air pressures and sizes between the piston and the guide seat, when the car is running under severe driving conditions, due to the compression deformation of the airbag spring, the airbag spring will produce a reverse elastic force on the piston, which can Slow down the trend of sharp increase of oil pressure, make the vibration damping effect of the shock absorber more gentle and effective during the working process, thereby improving the ride comfort of the car.

通过在第三气囊弹簧与第一活塞之间安装第二活塞,在减振器的伸张行程中,当第三气囊弹簧压缩变形时,随着变形量的增大,使得第二活塞上的轴向通孔被第三气囊弹簧遮住的面积越来越大,上腔油液在压力作用下通过第三气囊弹簧与第二活塞的轴向通孔形成的小孔节流,从而产生一种附加阻尼力值。By installing the second piston between the third airbag spring and the first piston, in the stretching stroke of the shock absorber, when the third airbag spring is compressed and deformed, as the deformation increases, the shaft on the second piston will The area of the through hole covered by the third airbag spring is getting larger and larger, and the oil in the upper chamber is throttled through the small hole formed by the third airbag spring and the axial through hole of the second piston under pressure, thus producing a Additional damping force value.

同时,通过在第一气囊弹簧上端以及各气囊弹簧之间设置缓冲垫,使得每个气囊弹簧在被压缩的过程中的受力更加均匀,且可起到一种导向作用,减小了气囊弹簧在工作过程中与工作缸筒壁之间的摩擦,使得减振器工作更加可靠,延长了减振器的寿命。At the same time, by arranging a buffer pad between the upper end of the first airbag spring and each airbag spring, the force of each airbag spring in the process of being compressed is more uniform, and it can play a guiding role, reducing the pressure of the airbag spring. The friction between the wall of the working cylinder and the working process makes the shock absorber work more reliably and prolongs the life of the shock absorber.

附图说明Description of drawings

图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.

图2为本实用新型的第二活塞俯视图。Fig. 2 is a top view of the second piston of the present invention.

图3为本实用新型的气囊弹簧剖视图。Fig. 3 is a sectional view of the airbag spring of the present invention.

附图标记:导向座1,活塞杆2,工作缸筒3,缓冲垫4,第一气囊弹簧5,第二气囊弹簧6,第三气囊弹簧7,第二活塞8,轴向通孔9,第一活塞10,气囊弹簧组11。Reference signs: guide seat 1, piston rod 2, working cylinder 3, buffer pad 4, first airbag spring 5, second airbag spring 6, third airbag spring 7, second piston 8, axial through hole 9, The first piston 10, the air bag spring group 11.

具体实施方式Detailed ways

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案作进一步说明。附图仅用于说明本实用新型,不代表本实用新型的实际结构和真实比例。The technical solutions in the embodiments of the present invention will be further described below in conjunction with the accompanying drawings in the embodiments of the present invention. The accompanying drawings are only used to illustrate the utility model, and do not represent the actual structure and true scale of the utility model.

请参阅图1-图3,图1为本实用新型的结构示意图,一种高可靠性的汽车双筒式减振器,包括工作缸筒3、活塞杆2、第一活塞10、导向座1、缓冲垫4、气囊弹簧组11以及第二活塞8,所述第一活塞10与所述第二活塞8并联安装在所述活塞杆2上,所述缓冲垫4与所述气囊弹簧组11均安装在所述导向座1与所述第二活塞8之间。Please refer to Fig. 1-Fig. 3, Fig. 1 is the structure schematic diagram of the present utility model, a kind of high-reliability automobile double cylinder shock absorber, comprises working cylinder barrel 3, piston rod 2, first piston 10, guide seat 1 , buffer pad 4, air bag spring group 11 and second piston 8, described first piston 10 and described second piston 8 are installed on the described piston rod 2 in parallel, described buffer pad 4 and described air bag spring group 11 All are installed between the guide seat 1 and the second piston 8 .

图2为本实用新型的第二活塞俯视图,所述第二活塞8上有沿圆周均布的轴向通孔9,所述第二活塞8套设于所述活塞杆2上且置于所述第一活塞10上方,所述第一活塞10与所述第二活塞8的工作互不影响。Fig. 2 is a top view of the second piston of the present invention, the second piston 8 has axial through holes 9 uniformly distributed along the circumference, the second piston 8 is sleeved on the piston rod 2 and placed on the Above the first piston 10, the work of the first piston 10 and the second piston 8 do not affect each other.

图3为本实用新型的气囊弹簧剖视图,所述气囊弹簧组11套设于所述活塞杆2上且置于所述第二活塞8上方,所述气囊弹簧组11由第一气囊弹簧5、第二气囊弹簧6和第三气囊弹簧7构成,第一气囊弹簧5、第二气囊弹簧6和第三气囊弹簧7并联安装,第一气囊弹簧5上安装有缓冲垫4,第一气囊弹簧5与第二气囊弹簧6之间以及第二气囊弹簧6与第三气囊弹簧7之间均安装有缓冲垫4;第一气囊弹簧5、第二气囊弹簧6与第三气囊弹簧7内的压缩气体气压从上往下依次递增,气囊的大小依次增大,使减振器在工作过程中的减振效果更加平缓有效。Fig. 3 is a sectional view of the airbag spring of the present invention, the airbag spring group 11 is sleeved on the piston rod 2 and placed above the second piston 8, the airbag spring group 11 is composed of the first airbag spring 5, The second airbag spring 6 and the third airbag spring 7 constitute, the first airbag spring 5, the second airbag spring 6 and the third airbag spring 7 are installed in parallel, the cushion pad 4 is installed on the first airbag spring 5, the first airbag spring 5 Between the second airbag spring 6 and between the second airbag spring 6 and the third airbag spring 7, cushion pads 4 are installed; the compressed gas in the first airbag spring 5, the second airbag spring 6 and the third airbag spring 7 The air pressure increases sequentially from top to bottom, and the size of the airbag increases sequentially, making the vibration reduction effect of the shock absorber more gentle and effective during the working process.

其中所述第一气囊弹簧5与第二气囊弹簧6变形量达到最大时,其边缘均不会与所述工作缸筒接触,所述第三气囊弹簧7变形达量到最大时,其边缘不会将所述第二活塞8上的通孔完全封闭。Wherein when the deformation of the first air bag spring 5 and the second air bag spring 6 reach the maximum, their edges will not contact the working cylinder, and when the deformation of the third air bag spring 7 reaches the maximum, the edges will not The through hole on the second piston 8 will be completely closed.

本实施例的工作原理:The working principle of this embodiment:

当减振器被拉伸时,第一活塞10、第二活塞8与气囊弹簧组11随着活塞杆2向上移动,当缓冲垫4与导向座1接触,第一气囊弹簧5受到压缩,随着被压缩量增大,第一气囊弹簧5、第二气囊弹簧6与第三气囊弹簧7同时被压缩,随着第三气囊弹簧7变形量增大,使得第二活塞8上的轴向通孔9被第三气囊弹簧7遮住的面积越来越大,上腔油液在压力作用下通过第三气囊弹簧7与第二活塞8的轴向通孔9形成的小孔节流,从而产生一种附加阻尼力值;气囊弹簧11组与形成的小孔共同为减振器提供附加阻尼力。当减振器被压缩时,处于压缩状态的气囊弹簧组11对第二活塞8有反向作用力,推动活塞快速向下运动而使得减振器产生的阻尼力较小,以便充分利用套在减振器上的弹性元件的弹性来缓和冲击。When the shock absorber is stretched, the first piston 10, the second piston 8 and the airbag spring group 11 move up with the piston rod 2, and when the buffer pad 4 contacts the guide seat 1, the first airbag spring 5 is compressed, and then As the amount of compression increases, the first airbag spring 5, the second airbag spring 6 and the third airbag spring 7 are compressed simultaneously, and as the deformation of the third airbag spring 7 increases, the axial passage on the second piston 8 The area of hole 9 covered by the third airbag spring 7 is getting larger and larger, and the oil in the upper cavity is throttled through the small hole formed by the third airbag spring 7 and the axial through hole 9 of the second piston 8 under pressure, thereby An additional damping force value is produced; the group of air bag springs 11 and the small holes formed together provide additional damping force for the shock absorber. When the shock absorber is compressed, the air bag spring group 11 in the compressed state has a reverse force on the second piston 8, pushing the piston to move down quickly so that the damping force produced by the shock absorber is small, so as to make full use of the sleeve in the The elasticity of the elastic elements on the shock absorber cushions the impact.

Claims (4)

1. a kind of automobile Double-drum type shock absorber of high reliability, including work cylinder barrel(3), piston rod(2), first piston(10)、 Guide holder(1), cushion pad(4), air bag spring group(11)And second piston(8);It is characterized in that, the first piston(10) With the second piston(8)It is installed in parallel in the piston rod(2)On, the cushion pad(4)With the air bag spring group(11) It is installed in the guide holder(1)With the second piston(8)Between.
2. the automobile Double-drum type shock absorber of a kind of high reliability according to claim 1, it is characterised in that described second lives Plug(8)On have the axially extending bore being uniformly distributed along the circumference(9), the second piston(8)It is sheathed on the piston rod(2)Go up and be placed in institute State first piston(10)Top, the first piston(10)With the second piston(8)Work be independent of each other.
A kind of 3. automobile Double-drum type shock absorber of high reliability according to claim 1, it is characterised in that the air bag bullet Spring group(11)It is sheathed on the piston rod(2)Go up and be placed in the second piston(8)Top, the air bag spring group(11)By One air bag spring(5), the second air bag spring(6)With the 3rd air bag spring(7)Form, the first air bag spring(5), the second air bag bullet Spring(6)With the 3rd air bag spring(7)It is installed in parallel, the first air bag spring(5)On cushion pad is installed(4), the first air bag spring (5)With the second air bag spring(6)Between and the second air bag spring(6)With the 3rd air bag spring(7)Between be mounted on buffering Pad(4);First air bag spring(5), the second air bag spring(6)With the 3rd air bag spring(7)Interior compressed gas air pressure is from upper past Under it is incremented by successively, the size of air bag is sequentially increased.
A kind of 4. automobile Double-drum type shock absorber of high reliability according to claim 3, it is characterised in that first gas Capsule spring(5)With the second air bag spring(6)When deflection reaches maximum, its edge will not be with the work cylinder barrel(3)Contact, 3rd air bag spring(7)When deformation is up to amount to maximum, its edge will not be by the second piston(8)On through hole seal completely Close.
CN201721447688.3U 2017-11-02 2017-11-02 A kind of automobile Double-drum type shock absorber of high reliability Expired - Fee Related CN207349350U (en)

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CN201721447688.3U CN207349350U (en) 2017-11-02 2017-11-02 A kind of automobile Double-drum type shock absorber of high reliability

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107642575A (en) * 2017-11-02 2018-01-30 华东交通大学 A kind of automobile Double-drum type shock absorber of high reliability

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107642575A (en) * 2017-11-02 2018-01-30 华东交通大学 A kind of automobile Double-drum type shock absorber of high reliability
CN107642575B (en) * 2017-11-02 2023-11-24 华东交通大学 A kind of automobile double-cylinder shock absorber

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