CN208057798U - A kind of vehicle shock absorber hydraulic buffering mechanism - Google Patents
A kind of vehicle shock absorber hydraulic buffering mechanism Download PDFInfo
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- 230000035939 shock Effects 0.000 title claims abstract description 26
- 239000006096 absorbing agent Substances 0.000 title claims abstract description 24
- 230000003139 buffering effect Effects 0.000 title claims description 18
- 230000006835 compression Effects 0.000 claims abstract description 3
- 238000007906 compression Methods 0.000 claims abstract description 3
- 238000013016 damping Methods 0.000 claims description 8
- 238000000034 method Methods 0.000 claims description 6
- 230000004323 axial length Effects 0.000 claims description 3
- 239000012530 fluid Substances 0.000 claims 5
- 238000010992 reflux Methods 0.000 claims 2
- 239000004744 fabric Substances 0.000 claims 1
- 238000009434 installation Methods 0.000 claims 1
- 239000007788 liquid Substances 0.000 claims 1
- 239000000725 suspension Substances 0.000 abstract description 13
- 238000010586 diagram Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 230000000452 restraining effect Effects 0.000 description 1
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Abstract
本实用新型公开一种汽车减振器液压缓冲机构;包括导套筒、限位座、挡圈、卡簧、活塞杆;套筒包括喇叭状坡口、长槽、短槽;限位座包括凸曲面、上槽口、轴向槽、下槽口;随着减振器拉伸至接近最大长位置,限位座进入套筒,限位座的凸曲面与套筒的喇叭状坡口、长槽、短槽配合节流;在套筒内部形成相对封闭油腔,限位座的凸曲面与套筒的喇叭状坡口、长槽、短槽的结构配合使节流面积平滑增加。本实用新型消除冲击感,避免噪音,抑制车辆侧倾。相对于现有的缓冲结构,液压缓冲可以在悬架低速运动时产生较小的缓冲力,保证舒适性,同时又能在恶劣路况下悬架快速运动或激烈驾驶下车身快速侧倾时提供很大的液压缓冲力,避免拉伸冲击和提高操控性能,同时避免现有缓冲结构在反复压缩后产生的高度损失。
The utility model discloses a hydraulic buffer mechanism for an automobile shock absorber; it includes a guide sleeve, a limit seat, a retaining ring, a retaining spring and a piston rod; the sleeve includes a trumpet-shaped bevel, a long groove, and a short groove; Convex curved surface, upper notch, axial groove, lower notch; as the shock absorber is stretched to the maximum length position, the limit seat enters the sleeve, and the convex surface of the limit seat and the trumpet-shaped groove of the sleeve, The long groove and short groove cooperate with throttling; a relatively closed oil chamber is formed inside the sleeve, and the convex curved surface of the limit seat cooperates with the trumpet-shaped bevel, long groove and short groove of the sleeve to increase the throttling area smoothly. The utility model eliminates impact feeling, avoids noise, and restrains vehicle roll. Compared with the existing buffer structure, the hydraulic buffer can produce a small buffer force when the suspension moves at a low speed to ensure comfort, and at the same time, it can provide a good suspension when the suspension moves quickly under bad road conditions or the body rolls quickly under intense driving. Large hydraulic buffer force avoids tensile impact and improves handling performance, while avoiding the height loss of the existing buffer structure after repeated compression.
Description
技术领域technical field
本实用新型属于车辆悬架技术领域,涉及一种汽车减振器液压缓冲机构。The utility model belongs to the technical field of vehicle suspension and relates to a hydraulic buffer mechanism of an automobile shock absorber.
背景技术Background technique
汽车悬架系统的液压减振器在工作过程中,活塞杆在工作缸中往复运动,油液通过阀系产生阻尼力。During the working process of the hydraulic shock absorber of the automobile suspension system, the piston rod reciprocates in the working cylinder, and the oil passes through the valve system to generate damping force.
在大的颠簸路况下,希望减振器阻尼增大,减振器能有效吸收机械能,避免刚性冲击,实现减振效果。给驾乘者带来最舒适的驾乘体验。In the case of large bumpy road conditions, it is hoped that the damping of the shock absorber will be increased, so that the shock absorber can effectively absorb mechanical energy, avoid rigid impact, and achieve the effect of vibration reduction. Bring the most comfortable driving experience to drivers and passengers.
根据悬架行程需要,在减振器活塞杆的相应位置上会安装挡圈以限定减振器的最大拉伸长度;为避免挡圈与导向座接触过程中造成损坏和产生异响,在挡圈上放置非金属缓冲垫圈,避免了挡圈与导向座的直接接触,减轻撞击噪音和起到很有限缓冲作用。According to the needs of the suspension stroke, a retaining ring will be installed on the corresponding position of the piston rod of the shock absorber to limit the maximum stretching length of the shock absorber; in order to avoid damage and abnormal noise during the contact between the retaining ring and the guide seat, A non-metallic buffer washer is placed on the ring, which avoids direct contact between the retaining ring and the guide seat, reduces impact noise and plays a very limited buffering role.
为获得理想的缓冲效果,抑制车身侧倾,汽车悬架系统拉伸行程到达拉伸极限位置前希望产生一个大峰值的缓冲力。通常在挡圈上放置复原弹簧,当减振器拉伸到一定位置时,弹簧受压缩产生反弹力,与阀系产生的阻尼力共同产生抑制悬架继续拉伸的阻力;此结构一般在弹簧与挡圈、导向座之间各加装塑料缓冲垫圈,但当弹簧受压缩至并圈时,仍会产生噪音和明显的冲击感。还有结构是在挡圈上放置塑料弹簧;塑料弹簧可变形量更大,起到更好的缓冲作用,可以抑制侧倾,并避免了金属弹簧在并圈时产生噪音和冲击;受材料性能的限制,在塑料弹簧使用过程中高度损失严重,致使减振器最大长度发生较明显的变化,对整车造成不良影响。In order to obtain an ideal buffering effect and suppress body roll, it is hoped that a large peak buffering force will be generated before the stretching stroke of the automobile suspension system reaches the stretching limit position. Usually, a recovery spring is placed on the retaining ring. When the shock absorber is stretched to a certain position, the spring is compressed to generate a rebound force, and together with the damping force generated by the valve system, it produces a resistance that inhibits the suspension from continuing to stretch; this structure is generally in the spring Plastic buffer washers are installed between the retaining ring and the guide seat, but when the spring is compressed to the parallel circle, noise and obvious impact will still be produced. There is also a structure that places a plastic spring on the retaining ring; the plastic spring has a larger deformability, which has a better buffering effect, can suppress the roll, and avoid the noise and impact of the metal spring when the ring is combined; it is affected by the material performance Due to the limitations of the plastic spring, the height loss is serious during the use of the plastic spring, resulting in a significant change in the maximum length of the shock absorber, which has a negative impact on the vehicle.
发明内容Contents of the invention
本实用新型公开了一种汽车减振器液压缓冲机构,以解决现有技术挡圈上放置复原弹簧有噪音、冲击感,塑料弹簧使用过程中高度损失严重,减振器最大长度发生较明显变化,对整车造成不良影响等问题。The utility model discloses a hydraulic buffer mechanism for an automobile shock absorber, which is used to solve the problem of noise and shock caused by placing a restoring spring on a retaining ring in the prior art, serious height loss of the plastic spring during use, and obvious changes in the maximum length of the shock absorber. , causing adverse effects on the vehicle and other issues.
本实用新型包括导向座总成、工作缸、贮油缸、套筒、限位座、挡圈、卡簧、缓冲垫圈、活塞杆;限位座包括周向均布的凸曲面、阶梯面、上槽口、轴向槽、下槽口;套筒紧固安装在导向座总成上;工作缸与套筒紧固安装连接;挡圈紧固安装在活塞杆上;限位座位于在挡圈上方,与活塞杆滑动配合,浮动安装在卡簧与挡圈之间;卡簧紧固安装在挡圈上部的活塞杆卡槽中;在活塞杆拉伸过程中,油腔体积被压缩,油液压力升高;油液压力使限位座和挡圈贴合,油液沿限位座的上槽口、轴向槽、下槽口流出;油液从套筒和限位座之间空隙流出,产生阻碍活塞杆继续拉伸的液压阻力,实现液压缓冲功能;当活塞杆压缩运动时,油液回流推动限位座与上部卡簧接触,油液沿下槽口、轴向槽、阶梯面、上槽口顺畅回流。The utility model includes a guide seat assembly, a working cylinder, an oil storage cylinder, a sleeve, a limit seat, a retaining ring, a retaining spring, a buffer washer, and a piston rod; the limit seat includes a circumferentially evenly distributed convex curved surface, a stepped surface, and an upper notch , axial groove, lower notch; the sleeve is fastened on the guide seat assembly; the working cylinder is fastened to the sleeve; the retaining ring is fastened on the piston rod; the limit seat is located above the retaining ring, Slidingly matched with the piston rod, floating installed between the retaining ring and the retaining ring; the retaining spring is tightly installed in the piston rod slot on the upper part of the retaining ring; during the stretching process of the piston rod, the volume of the oil chamber is compressed, and the oil pressure Increase; the oil pressure makes the limit seat and the retaining ring fit together, and the oil flows out along the upper notch, the axial groove, and the lower notch of the limit seat; the oil flows out from the gap between the sleeve and the limit seat, Generate hydraulic resistance that prevents the piston rod from continuing to stretch, and realize the hydraulic buffer function; when the piston rod compresses and moves, the oil returns to push the limit seat to contact the upper circlip, and the oil flows along the lower notch, axial groove, stepped surface, Upper notch for smooth return flow.
本实用新型限位座在卡簧与挡圈之间的浮动间隙为0.5mm-2mm。The floating gap between the retaining ring and the retaining ring of the limit seat of the utility model is 0.5mm-2mm.
本实用新型通过改变限位座的凸曲面、阶梯面、上槽口、轴向槽、下槽口面积,可以调节液压缓冲力的大小,即改变复原阻尼力峰值。The utility model can adjust the size of the hydraulic buffer force by changing the convex curved surface, the step surface, the upper notch, the axial groove and the lower notch area of the limit seat, that is, the peak value of the restoring damping force can be changed.
本实用新型套筒包括周向均布的喇叭状坡口、长槽、短槽;随着减振器拉伸至接近最大位置,限位座进入套筒,限位座周向均布的凸曲面与套筒的喇叭状坡口、长槽、短槽配合节流;在套筒内部形成相对封闭油腔,限位座的凸曲面与套筒的喇叭状坡口、长槽、短槽的结构配合使节流面积平滑增加,可实现在液压缓冲初期产生较小阻力,消除液压缓冲阻力阶跃式突增,使液压缓冲力更柔和;提高驾乘舒适性。The sleeve of the utility model includes trumpet-shaped bevels, long grooves and short grooves uniformly distributed in the circumferential direction; as the shock absorber is stretched to the maximum position, the limit seat enters the sleeve, and the convex curved surface uniformly distributed in the circumferential direction of the limit seat and the sleeve The trumpet-shaped bevel, long groove, and short groove cooperate with throttling; a relatively closed oil chamber is formed inside the sleeve, and the convex surface of the limit seat cooperates with the horn-shaped groove, long groove, and short groove of the sleeve to make the throttling The smooth increase of the area can realize a small resistance in the initial stage of the hydraulic buffer, eliminate the sudden increase of the hydraulic buffer resistance, make the hydraulic buffer force softer, and improve the driving comfort.
本实用新型通过改变套筒的喇叭状坡口、长槽、短槽面积,以及改变限位座周向均布的凸曲面面积、凸曲面形状,改变缓冲初期阻尼力增长速度,进一步改善液压缓冲舒适性。The utility model changes the growth rate of the damping force at the initial stage of buffering by changing the area of the trumpet-shaped bevel, long groove, and short groove of the sleeve, and changing the area and shape of the convex surface uniformly distributed in the circumferential direction of the limit seat, thereby further improving the comfort of hydraulic buffering .
本实用新型通过改变套筒轴向长度,实现液压缓冲力大小与开始作用位置改变,满足不同悬架行程需要。在减振器接近拉伸极限位置时,所产生的液压缓冲力随活塞杆运动速度增加而增大,可以产生强大的、连续而平滑的阻力。The utility model realizes the change of the size of the hydraulic buffer force and the starting position by changing the axial length of the sleeve, and meets the needs of different suspension strokes. When the shock absorber is close to the tensile limit position, the generated hydraulic buffer force increases with the speed of the piston rod, which can produce strong, continuous and smooth resistance.
本实用新型的积极效果在于:消除冲击感,避免噪音,抑制车辆侧倾。相对于现有的缓冲结构,液压缓冲可以在悬架低速运动时产生较小的缓冲力,保证舒适性,同时又能在恶劣路况下悬架快速运动或激烈驾驶下车身快速侧倾时提供很大的液压缓冲力,避免拉伸冲击和提高操控性能,同时避免现有缓冲结构在反复压缩后产生的高度损失。The positive effects of the utility model are: eliminating impact feeling, avoiding noise, and restraining vehicle roll. Compared with the existing buffer structure, the hydraulic buffer can produce a small buffer force when the suspension moves at a low speed, ensuring comfort, and at the same time, it can provide a strong suspension when the suspension moves quickly under bad road conditions or the body rolls quickly under intense driving. Large hydraulic buffer force avoids tensile shock and improves handling performance, while avoiding the height loss of the existing buffer structure after repeated compression.
附图说明Description of drawings
图1为本实用新型结构活塞杆拉伸过程中示意图;Fig. 1 is a schematic diagram in the utility model structure piston rod stretching process;
图2为本实用新型结构减振器拉伸至接近最大位置示意图;Fig. 2 is a schematic view showing that the structural shock absorber of the present invention is stretched to a position close to the maximum;
图3为本实用新型套筒轴侧示意图;Fig. 3 is a schematic diagram of the axial side of the sleeve of the utility model;
图4为本实用新型限位座仰视轴侧示意图;Fig. 4 is a schematic diagram of the utility model limit seat looking up at the axis side;
图5为本实用新型限位座俯视轴侧示意图;Fig. 5 is a schematic diagram of the utility model's position-limiting seat looking down on the axial side;
图6为本实用新型性能曲线示意图;Fig. 6 is the utility model performance curve schematic diagram;
图中:1导向座总成、2工作缸、3贮油缸、4套筒、4a喇叭状坡口、4b长槽、4c短槽、5限位座、5a凸曲面、5b阶梯面、5c上槽口、5d轴向槽、5e下槽口、6挡圈、7卡簧、8缓冲垫圈、9活塞杆。In the figure: 1 guide seat assembly, 2 working cylinder, 3 oil storage cylinder, 4 sleeve, 4a trumpet-shaped bevel, 4b long groove, 4c short groove, 5 limit seat, 5a convex curved surface, 5b stepped surface, 5c upper Notch, 5d axial groove, 5e lower notch, 6 retaining ring, 7 circlip, 8 buffer washer, 9 piston rod.
具体实施方式Detailed ways
以下结合附图详细说明本实用新型的一个实施例。An embodiment of the utility model will be described in detail below in conjunction with the accompanying drawings.
本实用新型实施例如图1、图2所示,包括导向座总成1、工作缸2、贮油缸3、套筒4、限位座5、挡圈6、卡簧7、缓冲垫圈8、活塞杆9。The utility model embodiment is shown in Figure 1 and Figure 2, including guide seat assembly 1, working cylinder 2, oil storage cylinder 3, sleeve 4, limit seat 5, retaining ring 6, retaining spring 7, buffer washer 8, piston pole 9.
如图1、图2、图3所示,套筒4包括周向均布的喇叭状坡口4a、长槽4b、短槽4c。As shown in Fig. 1, Fig. 2 and Fig. 3, the sleeve 4 includes trumpet-shaped bevels 4a, long grooves 4b, and short grooves 4c uniformly distributed in the circumferential direction.
如图1、图2、图4、图5所示,限位座5包括周向均布的凸曲面5a、阶梯面5b、上槽口5c、轴向槽5d、下槽口5e。As shown in Fig. 1, Fig. 2, Fig. 4 and Fig. 5, the limit seat 5 includes a convex curved surface 5a uniformly distributed in the circumferential direction, a stepped surface 5b, an upper notch 5c, an axial groove 5d, and a lower notch 5e.
如图1、图2、图3、图4、图5所示,套筒4紧固安装在导向座总成1上;工作缸2与套筒4紧固安装连接;挡圈6紧固安装在活塞杆9上;限位座5位于在挡圈6上方,与活塞杆9滑动配合,浮动安装在卡簧7与挡圈6之间;卡簧7紧固安装在挡圈6上部的活塞杆9卡槽中;限位座5在卡簧7与挡圈6之间的浮动间隙为0.5mm-2mm;在活塞杆拉伸过程中,油腔体积被压缩,油液压力升高;油液压力使限位座5和挡圈6贴合,油液沿限位座5的上槽口5c、轴向槽5d、下槽口5e流出,通过改变限位座5的凸曲面5a、阶梯面5b、上槽口5c、轴向槽5d、下槽口5e面积,可以调节液压缓冲力的大小,即改变图5性能曲线示意图中复原阻尼力峰值;油液从套筒4和限位座5之间空隙流出,产生阻碍活塞杆继续拉伸的液压阻力,实现液压缓冲功能。当活塞杆压缩运动时,油液回流推动限位座5与上部卡簧7接触,油液沿下槽口5e、轴向槽5d、阶梯面5b、上槽口5c回流顺畅。As shown in Figure 1, Figure 2, Figure 3, Figure 4, and Figure 5, the sleeve 4 is tightly installed on the guide seat assembly 1; the working cylinder 2 is tightly installed and connected with the sleeve 4; the retaining ring 6 is tightly installed On the piston rod 9; the limit seat 5 is located above the retaining ring 6, slidingly fitted with the piston rod 9, and is floatingly installed between the retaining ring 7 and the retaining ring 6; the retaining spring 7 is fastened to the piston mounted on the upper part of the retaining ring 6 The rod 9 is stuck in the groove; the floating gap between the limit seat 5 between the circlip 7 and the retaining ring 6 is 0.5mm-2mm; during the stretching process of the piston rod, the volume of the oil chamber is compressed, and the oil pressure rises; The hydraulic pressure makes the limit seat 5 and the retaining ring 6 stick together, and the oil flows out along the upper notch 5c, the axial groove 5d, and the lower notch 5e of the limit seat 5. By changing the convex surface 5a and the step of the limit seat 5 The area of the surface 5b, the upper notch 5c, the axial groove 5d, and the lower notch 5e can adjust the size of the hydraulic buffer force, that is, change the peak value of the restoring damping force in the schematic diagram of the performance curve in Figure 5; the oil from the sleeve 4 and the limit seat The gap between 5 flows out to produce hydraulic resistance that hinders the piston rod from continuing to stretch, and realizes the hydraulic buffer function. When the piston rod compresses and moves, the backflow of the oil pushes the limit seat 5 to contact the upper retainer 7, and the oil flows back smoothly along the lower notch 5e, the axial groove 5d, the stepped surface 5b, and the upper notch 5c.
随着减振器拉伸至接近最大位置,限位座5进入套筒4,限位座5周向均布的凸曲面5a与套筒4的喇叭状坡口4a、长槽4b、短槽4c配合节流;在套筒4内部形成相对封闭油腔,限位座5的凸曲面5a与套筒4的喇叭状坡口4a、长槽4b、短槽4c的结构配合使节流面积平滑增加,实现在液压缓冲初期产生较小阻力,消除液压缓冲阻力阶跃式突增,使液压缓冲力更柔和;提高驾乘舒适性。改变套筒4的喇叭状坡口4a、长槽4b、短槽4c面积,以及改变限位座5的凸曲面5a面积、凸曲面5a形状,使缓冲初期阻尼力增长速度改变,进一步改善液压缓冲舒适性;改变套筒4轴向长度,实现液压缓冲力大小与开始作用位置改变,满足不同悬架行程需要。在减振器接近拉伸极限位置时,所产生的液压缓冲力随活塞杆运动速度增加而增大,产生强大、连续而平滑的阻力。As the shock absorber stretches to the maximum position, the limit seat 5 enters the sleeve 4, and the circumferentially uniform convex curved surface 5a of the limit seat 5 cooperates with the trumpet-shaped bevel 4a, the long groove 4b, and the short groove 4c of the sleeve 4 Throttling: a relatively closed oil cavity is formed inside the sleeve 4, and the structure of the convex curved surface 5a of the limit seat 5 and the trumpet-shaped groove 4a, long groove 4b, and short groove 4c of the sleeve 4 cooperates to increase the throttle area smoothly, realizing In the early stage of hydraulic buffering, a small resistance is generated, eliminating the sudden increase of hydraulic buffering resistance, making the hydraulic buffering force softer and improving driving comfort. Changing the area of the trumpet-shaped bevel 4a, long groove 4b, and short groove 4c of the sleeve 4, and changing the area and shape of the convex surface 5a of the limit seat 5 can change the growth rate of the damping force at the initial stage of buffering, and further improve hydraulic buffering Comfort; change the axial length of the sleeve 4 to realize the change of the size of the hydraulic buffer force and the starting position to meet the needs of different suspension strokes. When the shock absorber is close to the tensile limit position, the generated hydraulic buffer force increases with the increase of the piston rod movement speed, resulting in strong, continuous and smooth resistance.
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109541767A (en) * | 2018-11-21 | 2019-03-29 | 衡阳市光纤技术产学研管理有限公司 | Fiber optic cable fixes device |
| CN120007739A (en) * | 2025-03-28 | 2025-05-16 | 奇瑞汽车股份有限公司 | An electronically controlled shock absorber with hydraulic buffer structure, vehicle chassis and vehicle |
-
2018
- 2018-04-09 CN CN201820492263.2U patent/CN208057798U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109541767A (en) * | 2018-11-21 | 2019-03-29 | 衡阳市光纤技术产学研管理有限公司 | Fiber optic cable fixes device |
| CN109541767B (en) * | 2018-11-21 | 2020-10-09 | 衡阳市光纤技术产学研管理有限公司 | Fiber Optic Cable Fixtures |
| CN120007739A (en) * | 2025-03-28 | 2025-05-16 | 奇瑞汽车股份有限公司 | An electronically controlled shock absorber with hydraulic buffer structure, vehicle chassis and vehicle |
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