CN207329617U - Device for detecting belt tearing and belt tearing detecting system - Google Patents

Device for detecting belt tearing and belt tearing detecting system Download PDF

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Publication number
CN207329617U
CN207329617U CN201721073626.0U CN201721073626U CN207329617U CN 207329617 U CN207329617 U CN 207329617U CN 201721073626 U CN201721073626 U CN 201721073626U CN 207329617 U CN207329617 U CN 207329617U
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China
Prior art keywords
belt
detecting
belt tearing
light source
tearing
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CN201721073626.0U
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Chinese (zh)
Inventor
陈恩平
高雅昆
张建
董建伟
李海滨
李雅倩
李玉仙
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Binyuan Guoke Qinhuangdao
Intelligent Technology Co ltd
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QINHUANGDAO YANDA BINYUAN TECHNOLOGY DEVELOPMENT Co Ltd
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Abstract

The utility model provides a kind of device for detecting belt tearing and belt tearing detecting system, it is related to belt conveyor technical field, the device for detecting belt tearing includes the mounting shell with accommodating chamber, and mounting shell is equipped with opening, the camera being used for the light source emitter of illumination beam on belt and for catching light source on belt is equipped with accommodating chamber, light source emitter and camera are installed on mounting shell.The device for detecting belt tearing of the utility model has the characteristics that the convenient and using flexible of detection is high.

Description

Device for detecting belt tearing and belt tearing detecting system
Technical field
Belt conveyor technical field is the utility model is related to, more particularly to a kind of device for detecting belt tearing and belt are torn Split detecting system.
Background technology
Belt conveyor is the important equipment in harbour and colliery place, especially in the colliery place of production using extremely wide.Wherein Conveyer belt is the chief component of belt conveyor.In actual production, conveyer band discerption accident happens occasionally, therefore causes Equipment for a long time shut down, cause production can not normal operation, seriously affect production efficiency, or even the personnel caused by conveyer belt is torn Casualty accident, and replace conveyer belt expense costly, it can also increase the production cost of enterprise, therefore tear for conveyer belt It is particularly important that timely detection split.
The device of belt tearing mainly has contact measurement system and contactless inspection in existing detection belt conveyer Two major class of examining system.Although in existing detection belt conveyer the device of belt tearing can be directed to belt service condition into Row detection, but above-mentioned detection device is during coal production, due to the limitation of the factors such as working condition, production environment, usually It can not in time, accurately detect the situation of belt tearing, cause the failure of whole belt, influence normally to produce and bring huge , there is cumbersome and using flexible difference the technical problem of detection in big economic loss.
Utility model content
The purpose of this utility model is to provide a kind of device for detecting belt tearing and belt tearing detecting system, to alleviate Although the device of belt tearing can be detected for the service condition of belt in existing detection belt conveyer, due to The limitation of the factors such as working condition, production environment, usually can not in time, accurately detect the situation of belt tearing, cause whole The failure of bar belt, influences normally to produce and bring huge economic loss, exists and detects cumbersome and using flexible difference Technical problem.
A kind of device for detecting belt tearing provided by the utility model, including the mounting shell with accommodating chamber, and the peace Dress shell is equipped with opening;
It is equipped with and is used for the light source emitter of illumination beam on belt and for catching light source on belt in the accommodating chamber Camera, the light source emitter and the camera are installed on the mounting shell.
Further, the mounting shell includes bottom plate and the cover body being installed on the bottom plate;
The swivel mount that top is installed with glass plate is further included, bottom and the cover body of the swivel mount are pivotally connected;
The driving unit for being used for controlling the swivel mount to rotate, and the upper surface of the glass plate are equipped with the accommodating chamber Equipped with cleaning unit.
Further, the driving unit includes the turntable that connection is engaged with the swivel mount and the driving turntable rotates The first motor, first motor is installed on the bottom plate.
Further, the cleaning unit includes being used for the hairbrush for cleaning the glass plate upper surface.
Further, the cleaning unit further includes the second motor for driving the hairbrush to rotate, and second motor is consolidated It is located on the bottom plate.
Further, the swivel mount at the cover body link position with being equipped with dust-proof cushion.
Further, the bottom plate and the cover body are aluminum alloy materials.
Further, the dust-proof cushion is silica gel material.
Further, the light source emitter is laser emitter.
The beneficial effects of the utility model are:
The device for detecting belt tearing includes the mounting shell with accommodating chamber, and mounting shell is equipped with opening, is set in accommodating chamber It is useful for the light source emitter of illumination beam on belt and the camera for catching light source on belt, detects belt conveyer During belt service condition, which is fixed on belt conveyor to be detected levels conveyer belt it Between, wherein, light beam is radiated at the upper strata belt or lower floor's belt to run at high speed to opening by the emitting facet of light source emitter On, the camera lens of camera can catch the shape for being radiated at upper strata belt or lower floor's belt beam streaks towards opening, and work people Member is judged to be detected by analyzing the shape of irradiation that cameras capture arrives in upper strata belt or lower floor's belt beam streaks Situation of the belt of belt conveyor with the presence or absence of tear.
The device for detecting belt tearing need to be only fixed on during the device for detecting belt tearing detection of the utility model to be checked Between the conveyer belt of the levels of the belt conveyor of survey, light beam is radiated at belt conveyor to be detected using light source emitter Upper strata belt either lower floor's belt recycles to be added to catch and is radiated at the shapes of upper strata belt or lower floor's belt beam streaks Shape, staff by analyzing the shape of irradiation that cameras capture arrives in upper strata belt or lower floor's belt beam streaks, and then Judge the situation of the belt of belt conveyor to be detected with the presence or absence of tear, by being fitted to each other for light source emitter and camera, Staff accurately can easily analyze the service condition of belt of belt conveyor to be detected, have using flexible, detection The characteristics of convenient, quick and testing result accuracy is high.
The utility model provides a kind of belt tearing detecting system with above-mentioned device for detecting belt tearing.
The beneficial effects of the utility model are:
The belt tearing detecting system is identical with advantage possessed by above-mentioned device for detecting belt tearing, no longer superfluous herein State.
Brief description of the drawings
, below will be right in order to illustrate more clearly of the utility model embodiment or technical solution of the prior art Embodiment or attached drawing needed to be used in the description of the prior art are briefly described, it should be apparent that, describe below In attached drawing be the utility model some embodiments, for those of ordinary skill in the art, do not paying creativeness On the premise of work, other attached drawings can also be obtained according to these attached drawings.
Fig. 1 is the structure diagram for the device for detecting belt tearing that the utility model embodiment one provides;
Fig. 2 is the top view of the device for detecting belt tearing that the utility model embodiment one provides in Fig. 1;
Fig. 3 is the enlarged drawing at A in Fig. 1;
Fig. 4 is the enlarged drawing at B in Fig. 1.
Icon:1- bottom plates;2- cover bodies;3- light source emitters;4- cameras;5- swivel mounts;6- glass plates;7- driving units; 8- cleaning units;9- dust-proof cushions;71- turntables;81- hairbrush.
Embodiment
The technical solution of the utility model is clearly and completely described below in conjunction with attached drawing, it is clear that described Embodiment is the utility model part of the embodiment, instead of all the embodiments.Based on the embodiment in the utility model, sheet Field those of ordinary skill all other embodiments obtained without making creative work, belong to this practicality Novel protected scope.
, it is necessary to explanation in the description of the utility model, term " " center ", " on ", " under ", it is "left", "right", " perpendicular Directly ", the orientation of the instruction such as " level ", " interior ", " outer " or position relationship are based on orientation shown in the drawings or position relationship, are only Described for the ease of description the utility model and simplifying, rather than instruction or imply signified device or element must have it is specific Orientation, with specific azimuth configuration and operation, therefore it is not intended that limitation to the utility model.In addition, term " the One ", " second ", " the 3rd " are only used for description purpose, and it is not intended that instruction or hint relative importance.
, it is necessary to which explanation, unless otherwise clearly defined and limited, term " are pacified in the description of the utility model Dress ", " connected ", " connection " should be interpreted broadly, for example, it may be fixedly connected or be detachably connected, or integratedly Connection;Can mechanically connect or be electrically connected;It can be directly connected, can also be indirectly connected by intermediary, It can be the connection inside two elements.For the ordinary skill in the art, above-mentioned art can be understood with concrete condition Concrete meaning of the language in the utility model.
Embodiment one
As shown in Figure 1, a kind of device for detecting belt tearing provided in this embodiment, including bottom plate 1 and equipped with accommodating chamber Cover body 2, cover body 2 and bottom plate 1 are affixed.
The phase being used for the light source emitter 3 of illumination beam on belt and for catching light source on belt is equipped with accommodating chamber Machine 4, light source emitter 3 and camera 4 are installed on bottom plate 1.
The device for detecting belt tearing includes the mounting shell with accommodating chamber, and mounting shell is equipped with opening, is set in accommodating chamber It is useful for the light source emitter 3 of illumination beam on belt and the camera 4 for catching light source on belt, detects belt conveyer Belt service condition when, which is fixed on to the conveyer belts of the levels of belt conveyor to be detected Between, wherein, light beam is radiated at the upper strata belt or lower floor's skin to run at high speed to opening by the emitting facet of light source emitter 3 Take, the camera lens of camera 4 can catch the shape for being radiated at upper strata belt or lower floor's belt beam streaks towards opening, work Personnel judge to treat by analyzing the shape of irradiation that camera 4 captures in upper strata belt or lower floor's belt beam streaks Detect situation of the belt with the presence or absence of tear of belt conveyor.
The device for detecting belt tearing need to be only fixed on during the device for detecting belt tearing detection of the present embodiment to be detected Belt conveyor levels conveyer belt between, light beam is radiated at belt conveyor to be detected using light source emitter 3 Upper strata belt either lower floor's belt recycles to be added to catch and is radiated at the shapes of upper strata belt or lower floor's belt beam streaks Shape, staff by analyzing the shape of irradiation that camera 4 captures in upper strata belt or lower floor's belt beam streaks, and then Judge the situation of the belt of belt conveyor to be detected with the presence or absence of tear, pass through matching somebody with somebody each other for light source emitter 3 and camera 4 Close, staff accurately can easily analyze the service condition of belt of belt conveyor to be detected, have using flexible, inspection Survey the characteristics of convenient, quick and testing result accuracy is high.
In the present embodiment, camera 4 is high speed camera 4, and high speed camera 4 can quickly capture light-beam transmitter and be radiated at The shape of upper strata belt or lower floor's belt beam streaks, and then the irradiation captured easy to staff by analyzing camera 4 The shape of belt or lower floor's belt beam streaks on upper strata, and then judge that the belt of belt conveyor to be detected whether there is and tear Situation about splitting.
In the present embodiment, camera 4 is set with bottom plate 1 in certain inclination angle, and the camera 4 being obliquely installed can increase shooting Scope and shooting space, further increase camera 4 and capture light-beam transmitter and be radiated at upper strata belt or lower floor's belt light The scope of beam, improves the accuracy and feature of the device for detecting belt tearing.
In the present embodiment, the composition parts of the device for detecting belt tearing are less, therefore, carried easy to staff And be detected according to the actual conditions of live belt conveyor, simultaneously as the composition of the device for detecting belt tearing zero Part is less, additionally aids staff and is maintained and device maintenance, further increases the work(of the device for detecting belt tearing Can property and practicality.
As shown in Figure 1, Figure 2 and Figure 3, specifically, mounting shell includes bottom plate 1 and the cover body 2 being installed on bottom plate, wherein, The swivel mount 5 for further including top and being installed with glass plate 6 of the device for detecting belt tearing, bottom and 2 pivot of cover body of swivel mount 5 Connect.
The driving unit 7 for being used for controlling swivel mount 5 to rotate is equipped with accommodating chamber, and the upper surface of glass plate 6 is equipped with cleaning Unit 8.
In the present embodiment, the top of the device for detecting belt tearing swivel mount 5 is installed with glass plate 6, and swivel mount 5 Bottom is pivotally connected with cover body 2, and glass plate 6 can ensure free from dust in accommodating chamber, prevents light source emitter 3 from being covered with 4 surface of camera Dirt to influence the accuracy of testing result, meanwhile, in accommodating chamber be equipped be used for control swivel mount 5 rotate driving unit 7, Driving unit 7 controls swivel mount 5 to rotate to drive glass plate 6 to rotate synchronously, wherein, it is single to be equipped with cleaning for surface on a glass plate 6 Member 8, cleaning unit 8 can be clean by the dust for being covered in 6 upper surface of glass plate, to ensure the light of 6 upper surface of glass plate It is bright, it is ensured that light source emitter 3 impregnable can be irradiated to the upper strata belt or lower floor's belt of belt conveyor, camera 4 The shape of the upper strata belt for being radiated at belt conveyor or lower floor's belt beam streaks can clearly be captured.
In the present embodiment, the top of cover body 2 is circumferentially with groove, and swivel mount 5 is equipped with convex with groove match pivot joint To rise, during installation, the protrusion of swivel mount 5 need to be only installed into the groove on 2 top of cover body by work people personnel, install convenient, Convenient disassembly
Or the top of cover body 2 is circumferentially with protrusion, swivel mount 5 is equipped with the protrusion with groove match pivot joint, its effect And act on and clearly stated above, details are not described herein.
As shown in Figure 1, specifically, driving unit 7 includes 71 turns of the turntable 71 and driving disc that connection is engaged with swivel mount 5 The first dynamic motor, the first motor are installed on bottom plate 1.
In the present embodiment, the first motor is installed on bottom plate 1, the first motor can driving disc 71 rotate, due to turn Disk 71 engages connection with swivel mount 5, and swivel mount 5 is pivotally connected with cover body 2, meanwhile, glass plate 6 is installed on swivel mount 5, turntable 71 Swivel mount 5 is driven to be rotated such that glass plate 6 rotates synchronously, glass plate 6 is during rotation, easy to cleaning unit 8 by glass The dust of 6 upper surface of glass plate is clean, improves the cleaning effect and cleaning efficiency of cleaning unit 8, further increases this The feature of device for detecting belt tearing.
In the present embodiment, since turntable 71 is closely abutted with the lower surface of glass plate 6, i.e., turntable 71 and glass plate 6 it Between be fixedly connected without any connection part, have it is easy to connect, dismantle the characteristics of convenient.
As shown in Fig. 2, specifically, cleaning unit 8 includes the hairbrush 81 for 6 upper surface of cleaning panes.
In the present embodiment, the first motor is installed on bottom plate 1, the first motor can driving disc 71 rotate, due to turn Disk 71 engages connection with swivel mount 5, and swivel mount 5 is pivotally connected with cover body 2, meanwhile, glass plate 6 is installed on swivel mount 5, turntable 71 Drive swivel mount 5 be rotated such that glass plate 6 rotates synchronously, glass plate 6 during rotation, wherein, cleaning include be used for The hairbrush 81 of 6 upper surface of cleaning panes, hairbrush 81 can clean 6 surface of glass plate of rotation.
In the present embodiment, cleaning unit 8 further includes the second motor that driving hairbrush 81 rotates, and the second motor is installed in bottom 1 on plate.Second motor driving hairbrush 81 rotates, and the hairbrush 81 of rotation quickly can clean the dust of 6 upper surface of glass plate Lose no time, further increase the practicality and feature of the device for detecting belt tearing.
In the present embodiment, the direction that the first motor driving disc 71 drives glass plate 6 to rotate is first direction, and second is electric The direction that machine driving hairbrush 81 rotates be second direction, first direction with second direction on the contrary, direction that i.e. hairbrush 81 rotates and The direction that glass plate 6 rotates is on the contrary, and then improve the cleaning effect of hairbrush 81.
In the present embodiment, the quantity at least two of hairbrush 81, two hairbrush 81 can reach optimal cleaning effect While fruit, additionally it is possible to reduce the processing and manufacturing cost of the device for detecting belt tearing.
In the present embodiment, bottom plate 1 is equipped with brush holder, and the second motor is installed on brush holder, wherein, brush holder can Stability when the second motor rotates is ensured, so that hairbrush 81 can be rotated smoothly, to have ensured 6 upper surface of glass plate It is clean.
Specifically, the device for detecting belt tearing further includes controller and for the aobvious of light source stripe information on belt to be presented Display screen, display screen and camera 4 are electrically connected with the controller.
In the present embodiment, light beam is radiated on the upper strata belt or lower floor's belt to run at high speed by light source emitter 3, Camera 4 can catch the shape for being radiated at upper strata belt or lower floor's belt beam streaks, wherein, display screen and camera 4 with Controller is electrically connected, and camera 4 is radiated at the electric signal of upper strata belt or the image of lower floor's belt beam streaks shape by catching Send to controller, controller is dealt with after receiving corresponding signal and is sent on display screen, and display screen just can incite somebody to action Camera 4, which is caught, is radiated at showing for upper strata belt or the image definition of lower floor's belt beam streaks shape, staff By analysis shows that the irradiation that captures of the upper camera 4 of screen in upper strata belt or the image of lower floor's belt beam streaks shape, into And judge situation of the belt with the presence or absence of tear of belt conveyor to be detected.
As shown in Figure 1 and Figure 4, wherein, swivel mount 5 at 2 link position of cover body with being equipped with dust-proof cushion 9.
In the present embodiment, dust-proof cushion 9 can be prevented from entering at the position that dust is connected along swivel mount 5 with cover body 2 and covered In body 2, the overall leakproofness of cover body 2 is improved, further increases the practicality and feature of the device for detecting belt tearing.
Specifically, bottom plate 1 and cover body 2 are aluminum alloy materials.
In the present embodiment, aluminum alloy materials density is small, light weight, and then enables to the device for detecting belt tearing whole Body lightweight, meanwhile, aluminum alloy materials have stronger corrosion resistance, and forgeability is good, plasticity is strong.Meanwhile aluminium alloy Material is hard, improves the intensity of cover body 2 and bottom plate 1 so that cover body 2 is hardly damaged with bottom plate 1, further extends the belt The service life of discerption detecting device.
Specifically, dust-proof cushion 9 is silica gel material.
In this embodiment, silica gel has preferable ductility, seal and nontoxic odorless characteristic, and low-carbon environment-friendly, table Face is extremely clean, sanitary, cheap, Commercial sources are wide.It is easy to use meanwhile silica gel material is soft, it can apply various Regular and/or irregular piece surface is to play filling effect.
Specifically, light source emitter 3 is laser emitter.
In the present embodiment, laser has good monochromaticjty, the characteristic that coherence is good and brightness is high, meanwhile, laser is also With good directionality, the almost angle of divergence very little of laser beam, a parallel light.
Embodiment two
The present embodiment provides a kind of belt tearing detecting system, which has the institute of above-described embodiment one The device for detecting belt tearing stated.
The belt tearing detecting system is identical with advantage possessed by above-mentioned device for detecting belt tearing, no longer superfluous herein State.
Finally it should be noted that:Various embodiments above is only to illustrate the technical solution of the utility model, rather than it is limited System;Although the utility model is described in detail with reference to foregoing embodiments, those of ordinary skill in the art should Understand:It can still modify the technical solution described in foregoing embodiments, either to which part or whole Technical characteristic carries out equivalent substitution;And these modifications or replacement, the essence of appropriate technical solution is departed from this practicality newly The scope of each embodiment technical solution of type.

Claims (10)

1. a kind of device for detecting belt tearing, it is characterised in that including the mounting shell with accommodating chamber, and the mounting shell is equipped with Opening;
It is equipped with and is used for the light source emitter (3) of illumination beam on belt and for catching light source on belt in the accommodating chamber Camera (4), the light source emitter (3) and the camera (4) are installed on the mounting shell (1).
2. device for detecting belt tearing according to claim 1, it is characterised in that the mounting shell include bottom plate (1) and The cover body (2) being installed on the bottom plate;
Further include the swivel mount (5) that top is installed with glass plate (6), bottom and the cover body (2) pivot of the swivel mount (5) Connect;
The interior driving unit (7) being equipped with for controlling the swivel mount (5) to rotate of the accommodating chamber, and the glass plate (6) Upper surface is equipped with cleaning unit (8).
3. device for detecting belt tearing according to claim 2, it is characterised in that the driving unit (7) includes and institute The turntable (71) of swivel mount (5) engagement connection and the first motor of driving turntable (71) rotation are stated, first motor is consolidated It is located on the bottom plate (1).
4. device for detecting belt tearing according to claim 3, it is characterised in that the cleaning unit (8) includes being used for Clean the hairbrush (81) of the glass plate (6) upper surface.
5. device for detecting belt tearing according to claim 4, it is characterised in that the cleaning unit (8) further includes drive The second motor that the dynamic hairbrush (81) rotates, second motor are installed on the bottom plate (1).
6. according to claim 2-5 any one of them device for detecting belt tearing, it is characterised in that the swivel mount (5) with Dust-proof cushion (9) is equipped with cover body (2) link position.
7. device for detecting belt tearing according to claim 6, it is characterised in that the bottom plate (1) and the cover body (2) It is aluminum alloy materials.
8. device for detecting belt tearing according to claim 6, it is characterised in that the dust-proof cushion (9) is silica gel material.
9. device for detecting belt tearing according to claim 1, it is characterised in that the light source emitter (3) is laser Transmitter.
10. a kind of belt tearing detecting system, it is characterised in that examined including the belt tearing as described in claim any one of 1-9 Survey device.
CN201721073626.0U 2017-08-25 2017-08-25 Device for detecting belt tearing and belt tearing detecting system Active CN207329617U (en)

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Application Number Priority Date Filing Date Title
CN201721073626.0U CN207329617U (en) 2017-08-25 2017-08-25 Device for detecting belt tearing and belt tearing detecting system

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Application Number Priority Date Filing Date Title
CN201721073626.0U CN207329617U (en) 2017-08-25 2017-08-25 Device for detecting belt tearing and belt tearing detecting system

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109335575A (en) * 2018-11-23 2019-02-15 河北省机电体化中试基地 One kind is for large-scale conveyor belt longitudinal ripping detecting device and method
CN110171691A (en) * 2019-06-20 2019-08-27 天津市三特电子有限公司 Belt conveyor belt tearing condition detection method and detection system
CN111115160A (en) * 2020-01-22 2020-05-08 天津市三特电子有限公司 Conveyer belt running state image acquisition device
CN111646146A (en) * 2020-05-14 2020-09-11 精英数智科技股份有限公司 Intelligent belt tearing detection method and device
CN112047058A (en) * 2020-09-04 2020-12-08 中信重工开诚智能装备有限公司 Belt tearing detection robot
CN113670932A (en) * 2021-08-19 2021-11-19 深圳昱拓智能有限公司 Belt tearing detection device
CN116654563A (en) * 2023-07-21 2023-08-29 常州海图信息科技股份有限公司 Belt tearing detection device for belt conveyor

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109335575A (en) * 2018-11-23 2019-02-15 河北省机电体化中试基地 One kind is for large-scale conveyor belt longitudinal ripping detecting device and method
CN110171691A (en) * 2019-06-20 2019-08-27 天津市三特电子有限公司 Belt conveyor belt tearing condition detection method and detection system
CN111115160A (en) * 2020-01-22 2020-05-08 天津市三特电子有限公司 Conveyer belt running state image acquisition device
CN111646146A (en) * 2020-05-14 2020-09-11 精英数智科技股份有限公司 Intelligent belt tearing detection method and device
CN111646146B (en) * 2020-05-14 2021-03-02 精英数智科技股份有限公司 Intelligent belt tearing detection method and device
CN112047058A (en) * 2020-09-04 2020-12-08 中信重工开诚智能装备有限公司 Belt tearing detection robot
CN113670932A (en) * 2021-08-19 2021-11-19 深圳昱拓智能有限公司 Belt tearing detection device
CN116654563A (en) * 2023-07-21 2023-08-29 常州海图信息科技股份有限公司 Belt tearing detection device for belt conveyor
CN116654563B (en) * 2023-07-21 2023-09-26 常州海图信息科技股份有限公司 Belt tearing detection device for belt conveyor

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Address after: Room 2317, 3rd floor, zone B, E-Valley creative space, 12 Yanghe Road, Qinhuangdao Economic and Technological Development Zone, Hebei Province 066000

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Address before: Room 2317, 3rd floor, zone B, E-Valley creative space, 12 Yanghe Road, Qinhuangdao Economic and Technological Development Zone, Hebei Province 066000

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