CN207325812U - The blanking line that magnetizes of car damping film - Google Patents
The blanking line that magnetizes of car damping film Download PDFInfo
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- CN207325812U CN207325812U CN201820156181.0U CN201820156181U CN207325812U CN 207325812 U CN207325812 U CN 207325812U CN 201820156181 U CN201820156181 U CN 201820156181U CN 207325812 U CN207325812 U CN 207325812U
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- steel band
- band mechanism
- transmission steel
- thermal circulation
- punching
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Abstract
Auto parts and components production field is the utility model is related to, the blanking line that magnetizes of car damping film, the production line include specifically in a kind of auto parts and components：Transmit steel band mechanism, No. two thermal circulation fans, heating system, No.1 thermal circulation fan, first electric cabinet, magnetizer, second electric cabinet, punching transmission steel band mechanism, clicker press machine, mould, transmission steel band mechanism is arranged on the left side of production line, punching transmission steel band mechanism is arranged on the right side of production line, magnetizer is arranged on the centre of transmission steel band mechanism and punching transmission steel band mechanism, heating system is provided with transmission steel band mechanism, No. two thermal circulation fans and No.1 thermal circulation fan are provided with heating system from left to right, the centre position of punching transmission steel band mechanism is provided with clicker press machine, mould is provided with clicker press machine；The utility model has the advantages that：Due to that can realize transmission punching linkage using the above structure, temperature automatically controlled, frequency control, no deformation cut-out, mould Quick universal are heated.
Description
Technical field
Auto parts and components production field is the utility model is related to, specifically car damping glue in a kind of auto parts and components
The blanking line that magnetizes of piece.
Background technology
At present, Domestic Automotive Industry growth momentum is powerful, and it is broken that China has become the 3rd automobile annual output after beautiful, day
The country of ten million, into ten million automobile superpower ranks.
With expanding economy and the raising of personal family income, automobile has been not only doing for organ and business unit
Instrument that is public and riding instead of walk, automobile have become the first choice of current household consumption, and people carry for the brand, safety and quality of automobile
Go out the requirement of higher.
Car damping film is mainly distributed on the metallic plate that interior area is larger, moulding is more smooth, damping fin
It is a kind of for reducing in-car vibrations, lifts the component of compartment comfort.Effect is to being produced on metallic plate using its viscous-elastic behaviour
Damping action is played in raw vibrations, while the vehicle body intrinsic frequency on producing noise is given and influenced, and is produced with improving during vehicle vibration
Raw noise, so as to achieve the purpose that sound insulation and noise reduction.
At present, the magnetizing of car damping film, be punched production be each process by single equipment complete independently, exist very
The shortcomings that more and deficiency, are in particular in：1., equipment occupation space is big, the labor intensity of operating personnel is big.2. be punched, cut
Mouthful tear is easily produced, cause the generation of a large amount of material residues, cleaning task afterwards are heavy, and work efficiency is low, and cleaning effect is not yet
It is preferable.3., product qualification rate it is low, influence vehicle surface paint quality.
The content of the invention
To solve the above-mentioned problems, the utility model provides a kind of blanking line that magnetizes of car damping film, the life
The producing line effect that magnetizes is good, is not easy to make part produce fragmentation, and rejection rate is low, and production efficiency is high, reduces labor intensity, reduces recruitment.
The purpose of this utility model is achieved in that a kind of blanking line that magnetizes of car damping film, the production
Line includes transmission steel band mechanism, No. two thermal circulation fans, heating system, No.1 thermal circulation fan, the first electric cabinet, magnetize dress
Put, the second electric cabinet, punching transmission steel band mechanism, clicker press machine, mould, the transmission steel band mechanism is arranged on a left side for production line
Side, punching transmission steel band mechanism are arranged on the right side of production line, and the magnetizer is arranged on transmission steel band mechanism and punching passes
The centre of steel band mechanism is sent, the transmission steel band mechanism, magnetizer and punching transmission steel band mechanism are set point-blank,
Heating system is provided with the transmission steel band mechanism, be provided with from left to right in the heating system No. two thermal circulation fans and
No.1 thermal circulation fan, first electric cabinet are used to control transmission steel band mechanism, No. two thermal circulation fans, heating system and one
Number thermal circulation fan；The centre position of the punching transmission steel band mechanism is provided with clicker press machine, and mould is provided with the clicker press machine
Tool；The magnetizer includes rack, permanent magnetic multi-stage encryption magnetic roller, the auxiliary roller of stainless steel, thin film separation band, sprocket wheel, cycloidal-pin wheel
Gear reducer, axle bed, oblique cover plate, upper cover plate, castor and power control cabinet, the upper cover plate are arranged on above rack, on a left side for rack
Right both sides upper end is symmetrically arranged two pairs of axle beds, and the permanent magnetic multi-stage encryption magnetic roller and the auxiliary roller of stainless steel are arranged in parallel in each pair
Between axle bed, side is coaxially connected with sprocket wheel in the permanent magnetic multi-stage encryption magnetic roller, and the sprocket wheel passes through chain and cycloidal-pin wheel
Gear reducer connects, and the thin film separation band is looped around outer surface between permanent magnetic multi-stage encryption magnetic roller and auxiliary two roller of roller of stainless steel, institute
State thin film separation band to rotate at the same speed with permanent magnetic multi-stage encryption magnetic roller and the auxiliary roller of stainless steel, the cycloidal planetary gear speed reducer is arranged on machine
Sprocket wheel side below frame, the power control cabinet are arranged on the correspondence side of cycloidal planetary gear speed reducer below rack, are gone back in the rack
Oblique cover plate is provided with, the castor is arranged on four vertex below rack.
The advantages of the utility model and have the technical effect that：
1st, for the utility model due to that can realize transmission punching linkage using the above structure, heating is temperature automatically controlled, becomes frequency modulation
Speed, no deformation cut-out, mould Quick universal.
2nd, the utility model uses heat-conducting oil heating, Electromagnetic Control, and the transmission of hot air circulation net belt type makes full use of thermal energy, entirely
System uses frequency converter timing, and productive temp is adjusted flexibly.
3rd, the utility model punching is transmitted using steel band, no deformation severing；Punch die uses the sharp cutter of high rigidity, punching
Precision is high, and mould is light, and knife rest uses quick-changing type, easy to operation；Mould Quick universal fixture is used at the same time, it is easy to operation；Its
Die cutting device uses photoelectricity automatic deviation rectifying device using four pillar height precision cutting machines transmission steel band.
4th, the magnetizer of the utility model is simple in structure, easy to use, car damping film can be carried out fast automatic
Magnetize, same ratio magnetic material magnetic force improves 20%~30%, is not easy to make part produce fragmentation, rejection rate is low, production efficiency
It is high.
Brief description of the drawings
Fig. 1 is the blanking line overall structure figure that magnetizes of car damping film.
Fig. 2 is the structure total figure of the magnetizer of the utility model.
Fig. 3 is the side view of the utility model Fig. 1.
Fig. 4 is the structure chart of utility model permanent magnetic multi-stage encryption magnetic roller.
Embodiment
Describe specific embodiment of the utility model in detail below in conjunction with the accompanying drawings：
As shown in attached drawing 1：The production line includes transmission steel band mechanism 1, No. two thermal circulation fan 2, heating system 3, No.1
Thermal circulation fan 4, the first electric cabinet 5, magnetizer 6, the second electric cabinet 7, punching transmission steel band mechanism 8, clicker press machine 9, mould
10, the transmission steel band mechanism 1 is arranged on the left side of production line, and punching transmission steel band mechanism 8 is arranged on the right side of production line, institute
The centre that magnetizer 6 is arranged on transmission steel band mechanism 1 and punching transmission steel band mechanism 8 is stated, the transmission steel band mechanism 1, fill
Magnetic device 6 and punching transmission steel band mechanism are set point-blank, and heating system 3 is provided with the transmission steel band mechanism 1,
No. two thermal circulation fans 2 and No.1 thermal circulation fan 4, first electric cabinet 5 are provided with the heating system 3 from left to right
For controlling 1, No. two thermal circulation fan 2 of transmission steel band mechanism, heating system 3 and No.1 thermal circulation fan 4；The punching transmission
The centre position of steel band mechanism 8 is provided with clicker press machine 9, and mould 10 is provided with the clicker press machine 9.
As shown in attached drawing 2,3,4：It is auxiliary that the magnetizer 6 includes rack 6-1, permanent magnetic multi-stage encryption magnetic roller 6-2, stainless steel
Roller 6-3, thin film separation band 6-4, sprocket wheel 6-5, cycloidal planetary gear speed reducer 6-6, axle bed 6-7, oblique cover plate 6-8, upper cover plate 6-9, foot
6-10 and power control cabinet 6-11 are taken turns, the upper cover plate 6-9 is arranged on above rack 6-1, in the left and right sides upper end of rack 6-1 point
Two couples of axle beds 6-7, the permanent magnetic multi-stage encryption magnetic roller 6-2 and auxiliary roller 6-3 of stainless steel are not symmetrical arranged is arranged in parallel in each pair axis
Between seat 6-7, side is coaxially connected with sprocket wheel 6-5, the sprocket wheel 6-5 and passes through chain on permanent magnetic multi-stage encryption magnetic roller 6-2
It is connected with cycloidal planetary gear speed reducer 6-6, the thin film separation band 6-4 is looped around permanent magnetic multi-stage encryption magnetic roller 6-2 and stainless steel is auxiliary
Outer surface between two rollers of roller 6-3, the thin film separation band 6-4 are synchronized with the permanent magnetic multi-stage encryption magnetic roller 6-2 and auxiliary roller 6-3 of stainless steel
Rotate, the cycloidal planetary gear speed reducer 6-6 is arranged on sprocket wheel 6-5 sides below rack 6-1, and the power control cabinet 6-11 is arranged on
The correspondence side of cycloidal planetary gear speed reducer 6-6 below rack 6-1, is additionally provided with oblique cover plate 6-8, the foot in the rack 6-1
Wheel 6-10 is arranged on four vertex below rack 6-1.
The roll material that magnetizes of permanent magnetic multi-stage encryption magnetic roller is made of neodymium iron boron, and it is 3.5mm to have magnetic region width H, no magnetic
Sector width M is 0.8mm, and magnetic pole sum is 250.
Auxiliary 3 both ends of roller of stainless steel are supported by axle bed 7 using rolling bearing and fixed, specification and permanent magnetic multi-stage encryption magnetic
Roller is identical.
The material of the thin film separation band is that polyester making thickness is 0.2mm, is looped around two roller outer surfaces.
The cycloidal planetary gear speed reducer 6-6 (motor, gear reducer, frequency converter) is each attached in rack, by chain and forever
Magnetic multi-level encryption magnetic roller 6-2 connections.
Magnetizer operation principle：Start cycloidal planetary gear speed reducer 6-6, regulated the speed by frequency converter, then pass through chain
Drive permanent magnetic multi-stage encryption magnetic roller 6-2 to rotate with sprocket wheel 6-5, the thin film separation band 6-4 and auxiliary roller 6-3 of stainless steel is steadily operated,
By the upper surface for being placed on permanent magnetic multi-stage encryption magnetic roller 6-2 that car damping film lower surface to be magnetized is smooth, divide with film
The magnetization process to car damping film is completed from the operating with 6-4.
The course of work of production line：
Start heating system 3, set heating-up temperature, preheated, opening left side transmission by the first electric cabinet 5 produces
Line, the speed of setting transmission steel band mechanism 1, damp film 11 run, first open from left to right in the upper surface of transmission steel band mechanism 1
No. two thermal circulation fans 2 are opened, are then turned on No.1 thermal circulation fan 4, make the air cooking in proper order of damp film 11；Damp film 11 passes through
Transmission steel band mechanism 1 is transmitted to progress lower surface magnetization on magnetizer 6；Right side punching production is opened by the second electric cabinet 7
Line, the speed of adjustment punching transmission steel band mechanism 8, is allowed to match with front end line speed, 11 communicated steel band of damp film
Mechanism 8 is transmitted in clicker press machine 9, adjusts the punching depth of clicker press machine, and blanking die 10 is under the driving of clicker press machine 9, completion pair
The punching of damp film 11 thrusts forming process.
Claims (1)
- A kind of 1. blanking line that magnetizes of car damping film, it is characterised in that：The production line includes transmission steel band mechanism (1), No. two thermal circulation fans (2), heating system (3), No.1 thermal circulation fan (4), the first electric cabinet (5), magnetizer (6), the second electric cabinet (7), punching transmission steel band mechanism (8), clicker press machine (9), mould (10), the transmission steel band mechanism (1) The left side of production line is arranged on, punching transmission steel band mechanism (8) is arranged on the right side of production line, and the magnetizer (6) is set In the centre of transmission steel band mechanism (1) and punching transmission steel band mechanism (8), the transmission steel band mechanism (1), magnetizer (6) Set point-blank with punching transmission steel band mechanism, heating system (3), institute are provided with the transmission steel band mechanism (1) State and be provided with No. two thermal circulation fans (2) and No.1 thermal circulation fan (4) in heating system (3) from left to right, first electricity Case (5) is controlled to be used to control transmission steel band mechanism (1), No. two thermal circulation fans (2), heating system (3) and No.1 thermal circulation fan (4)；The centre position of the punching transmission steel band mechanism (8) is provided with clicker press machine (9), and mould is provided with the clicker press machine (9) Have (10)；The magnetizer (6) includes rack (6-1), permanent magnetic multi-stage encryption magnetic roller (6-2), the auxiliary roller of stainless steel (6-3), thin UF membrane band (6-4), sprocket wheel (6-5), cycloidal planetary gear speed reducer (6-6), axle bed (6-7), oblique cover plate (6-8), upper cover plate (6- 9), castor (6-10) and power control cabinet (6-11), the upper cover plate (6-9) is arranged on above rack (6-1), at rack (6-1) Left and right sides upper end be symmetrically arranged two pairs of axle beds (6-7), the permanent magnetic multi-stage encryption magnetic roller (6-2) and the auxiliary roller of stainless steel (6-3) is arranged in parallel between each pair axle bed (6-7), and side is coaxially connected with chain on the permanent magnetic multi-stage encryption magnetic roller (6-2) Take turns (6-5), the sprocket wheel (6-5) is connected by chain with cycloidal planetary gear speed reducer (6-6), thin film separation band (6-4) ring It is wound on outer surface between permanent magnetic multi-stage encryption magnetic roller (6-2) and two roller of the auxiliary roller of stainless steel (6-3), the thin film separation band (6-4) Rotated at the same speed with permanent magnetic multi-stage encryption magnetic roller (6-2) and the auxiliary roller of stainless steel (6-3), the cycloidal planetary gear speed reducer (6-6) is set In rack (6-1), sprocket wheel (6-5) side, the power control cabinet (6-11) are arranged on rack (6-1) cycloidal-pin wheel deceleration below below The correspondence side of machine (6-6), the rack (6-1) is interior to be additionally provided with oblique cover plate (6-8), and the castor (6-10) is arranged on rack Four vertex of (6-1) below.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820156181.0U CN207325812U (en) | 2018-01-30 | 2018-01-30 | The blanking line that magnetizes of car damping film |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820156181.0U CN207325812U (en) | 2018-01-30 | 2018-01-30 | The blanking line that magnetizes of car damping film |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207325812U true CN207325812U (en) | 2018-05-08 |
Family
ID=62427887
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820156181.0U Active CN207325812U (en) | 2018-01-30 | 2018-01-30 | The blanking line that magnetizes of car damping film |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207325812U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109248886A (en) * | 2018-11-07 | 2019-01-22 | 张家港市港威超声电子有限公司 | A kind of online ultrasonic cleaning, drying line of full-automatic soft magnetism and its application method |
-
2018
- 2018-01-30 CN CN201820156181.0U patent/CN207325812U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109248886A (en) * | 2018-11-07 | 2019-01-22 | 张家港市港威超声电子有限公司 | A kind of online ultrasonic cleaning, drying line of full-automatic soft magnetism and its application method |
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