CN109248886A - A kind of online ultrasonic cleaning, drying line of full-automatic soft magnetism and its application method - Google Patents
A kind of online ultrasonic cleaning, drying line of full-automatic soft magnetism and its application method Download PDFInfo
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- CN109248886A CN109248886A CN201811316218.2A CN201811316218A CN109248886A CN 109248886 A CN109248886 A CN 109248886A CN 201811316218 A CN201811316218 A CN 201811316218A CN 109248886 A CN109248886 A CN 109248886A
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- 238000001035 drying Methods 0.000 title claims abstract description 138
- 238000004506 ultrasonic cleaning Methods 0.000 title claims abstract description 42
- 230000005389 magnetism Effects 0.000 title claims abstract description 24
- 238000000034 method Methods 0.000 title claims abstract description 20
- 238000004140 cleaning Methods 0.000 claims abstract description 106
- 239000007921 spray Substances 0.000 claims abstract description 105
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 28
- 229910001220 stainless steel Inorganic materials 0.000 claims abstract description 23
- 239000010935 stainless steel Substances 0.000 claims abstract description 23
- 238000000227 grinding Methods 0.000 claims abstract description 12
- 238000007599 discharging Methods 0.000 claims abstract description 10
- 238000004806 packaging method and process Methods 0.000 claims abstract description 10
- 238000005507 spraying Methods 0.000 claims abstract description 6
- 235000011194 food seasoning agent Nutrition 0.000 claims abstract description 3
- 230000005540 biological transmission Effects 0.000 claims description 24
- 238000010521 absorption reaction Methods 0.000 claims description 17
- 238000001816 cooling Methods 0.000 claims description 7
- 238000012423 maintenance Methods 0.000 claims description 7
- 238000003032 molecular docking Methods 0.000 claims description 7
- 238000002604 ultrasonography Methods 0.000 claims description 7
- 125000004122 cyclic group Chemical group 0.000 claims description 2
- 238000005406 washing Methods 0.000 claims 2
- 230000003749 cleanliness Effects 0.000 abstract description 7
- 238000005265 energy consumption Methods 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 description 9
- 238000010586 diagram Methods 0.000 description 5
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000009510 drug design Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 230000002708 enhancing effect Effects 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000002386 leaching Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 239000002351 wastewater Substances 0.000 description 2
- TVEXGJYMHHTVKP-UHFFFAOYSA-N 6-oxabicyclo[3.2.1]oct-3-en-7-one Chemical compound C1C2C(=O)OC1C=CC2 TVEXGJYMHHTVKP-UHFFFAOYSA-N 0.000 description 1
- 241000272173 Calidris Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007717 exclusion Effects 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
- B08B3/123—Cleaning travelling work, e.g. webs, articles on a conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Cleaning By Liquid Or Steam (AREA)
- Cleaning In General (AREA)
Abstract
The present invention relates to the technical fields of cleaning, drying, and in particular to a kind of online ultrasonic cleaning, drying line of full-automatic soft magnetism and its application method.Ultrasonic cleaning, drying line includes cleaning system, hot air circulation drying system, control system, rack and package post: cleaning system increases ultrasonic prerinse function in Qian Dao, high-pressure spraying function, centre changes ultrasonic cleaning arrangement, increase water flow function, road increases spray rinsing function afterwards, it is combined by three sets of cleaning systems, improves product cleanliness；The shape of the stainless steel conveyor belt mesh sheet of hot air circulation drying system is the arrangement of upper tooth form；The electrical control cabinet of control system is mounted on the top of the cleaning system.The detailed process of application method are as follows: grinding machine docks feed inlet, ultrasonic prerinse, preceding spray, the cleaning of super acoustic vibratory plate, rear spray, drying, hot-air seasoning and discharging packaging.This cleaning, drying line has the advantages that cleannes are high, aridity is high, uniformity is high and low energy consumption, can improve product overall performance.
Description
Technical field
The present invention relates to cleaning, drying and its technical fields used, and in particular to a kind of full-automatic online ultrasonic wave of soft magnetism
Cleaning, drying line and its application method.
Background technique
The type of current soft magnetism industry cleaning equipment is numerous, and performance indicator is different, and many users is caused to actually use
Cheng Zhong is unable to satisfy its own demand.After being connect by grinding machine with cleaning line on existing market, dried by ultrasonic cleaning, hot wind
Dry form is current leading cleaning process, and in actual use, there is very big defect, such as product are clean for this technique
Degree, aridity, uniformity, production capacity etc. can not reach desired effect.Wherein cleanliness is mostly important, and it is final to directly affect product
The performance indicator of assembling, many producers do not stint to improve cleanliness and abandon production capacity index, the equipment speed of service are reduced, with this
To make up the defect of cleanliness.Aridity and whether uniformity is up to standard directly affects enterprise labour investment, and existing equipment
These are insufficient, largely increase enterprise's production cost burden, restrict its normal development.
Summary of the invention
It is an object of the invention to overcome the deficiencies of the prior art and provide a kind of full-automatic online ultrasonic cleanings of soft magnetism to dry
Main line and its application method, for current industry there are product cleanliness, aridity, uniformity, production capacity etc. can not reach it is pre-
The problem of phase effect, this cleaning, drying line purpose refers in cleannes, the aridity, uniformity for solving product, enhances product performance,
Improve production efficiency.
The purpose of the present invention is achieved through the following technical solutions:
A kind of online ultrasonic cleaning, drying line of full-automatic soft magnetism, including cleaning system, hot air circulation drying system, control
System, rack and package post, the cleaning system and the drying system by transmission band connection, the cleaning system with it is described
Drying system is mounted on the rack, and the package post is connect with the drying system:
It is sequentially installed with preceding road cleaning device, middle road cleaning device, rear road cleaning device before and after the cleaning system and blows
Equipment for drying；The preceding road cleaning device includes ultrasonic prerinse and preceding spray, and the ultrasound prerinse is mounted on the preceding spray
Before, the ultrasonic prerinse is docked with grinding machine；The middle road cleaning device is cleaned including super acoustic vibratory plate；Cleaning dress in road after described
It sets including rear spray；The blow-dry device includes drying fan and absorption fan for water, and the drying fan is mounted on the cleaning system
The top of system, the absorption fan for water are mounted on the lower section of the cleaning system；
The hot air circulation drying system includes transmission area, hot air circulation area and moisture exhausting port；The transmission area includes stainless
Steel conveyor belt and driving motor, the transmission area are arranged in the inside top area of the hot air circulation drying system, it is described not
The steel conveyor belt that becomes rusty is sequentially connected with the driving motor, and the shape of the stainless steel conveyor belt mesh sheet is the arrangement of upper tooth form；It is described
Hot air circulation area includes circulating fan, heater box, cooling blower, and the circulating fan is mounted on the circulating fan hot air circulation
The inside lower region of drying system, the heater box are mounted vertically in the hot air circulation area, and the hot air circulation is dry
The quantity of the circulating fan of system is corresponding with the quantity of the heater box, and it is dry that the cooling blower is mounted on the hot air circulation
The upper apex angle of drying system；The surrounding in the transmission area is surrounded by drying tunnel；The moisture exhausting port is to set on the top drying tunnel for transmit area
The through-hole set；
The electrical control cabinet of the control system is mounted on the top of the cleaning system.
In terms of cleaning, the road this ultrasonic cleaning, drying Xian Qian increases ultrasonic prerinse function, high-pressure spraying function,
Centre changes ultrasonic cleaning arrangement, increases water flow function, rear road increases spray rinsing function, passes through three sets of cleaning system groups
It closes, improves product cleanliness, cleannes are promoted to 98% or more by original 88%.
In terms of drying, this ultrasonic cleaning, drying line changes original heating and hot air circulation form, redesigns
The mesh sheet structure of stainless steel conveyor belt increases air quantity, increases in mesh belt bottom penetrance, makes product bottom and mesh belt contact position
Water rapid draing in a short time, convenient in package post artificial rewinding packaging.
It at neat aspect, is redesigned by the mesh sheet to stainless steel conveyor belt, changes flute profile arrangement in mesh sheet, enhancing produces
Frictional force of the product between wire side reduces product and slides in the process of cleaning, it is ensured that discharging product is more neat, convenient for packing
The artificial rewinding packet of platform.
Further, the cleaning system further includes preceding spray groove, ultrasonic tank, rear spray groove and drying slot；Spray before described
Leaching slot is mounted on the preceding lower section sprayed, and the ultrasonic tank is mounted on the lower section of the ultrasonic cleaning, the rear spray groove peace
Mounted in the rear lower section sprayed, the drying slot is mounted between the drying fan and the absorption fan for water；Spray before described
The one end for drenching slot is connect with the ultrasonic prerinse, and the other end of the preceding spray groove is connected to one end of the ultrasonic tank, institute
The one end for stating rear spray groove is connected to the other end of the ultrasonic tank, and the one of the other end of the rear spray groove and the drying slot
End connection；The position that the preceding spray groove is contacted with the ultrasonic tank is equipped with cleanout.
Further, the cleaning system further includes observation window, and the observation window is arranged under the electrical control cabinet
Side.
Further, the quantity of the super acoustic vibratory plate of the cleaning system is four groups.
Further, the preceding spray of the cleaning system and rear spray are high-pressure spraying.
Further, the circulating fan of the hot air circulation drying system and the quantity of the heater box are three.
Further, the hot air circulation drying system further includes maintenance door, and the maintenance door setting is followed in the hot wind
The top of the outer surface of ring drying system；The stainless steel conveyor belt mesh sheet is successively extended arrangement by stainless steel gear piece.
Further, the package post is connect with the drying system by the stainless steel conveyor belt, the transmission electricity
Machine is mounted on the lower section of the package post.
The application method of the above-mentioned online ultrasonic cleaning, drying line of full-automatic soft magnetism, includes the following steps:
Be cleaned by ultrasonic Step 1: product enters in ultrasonic prerinse from docking on grinding machine, then before being transferred to spray groove into
Spray, carries out super acoustic vibratory plate cleaning using ultrasonic tank before row, sprays after carrying out using rear spray groove, finally passes through drying tank
Shi Caiyong absorption fan for water and drying fan are dried up, and product speed of service in cleaning system is 2.0-2.5m/min,
The preceding spray and the cleaning flow sprayed afterwards are 32-35m3/ h, the preceding spray and the cleaning pressure sprayed afterwards are 35-
40KG, for use；
Step 2: the product dried up in step 1 is subjected to hot-air seasoning by the transmission area of hot air circulation drying system,
Discharging packaging is carried out again, product speed of service in hot air circulation drying system is identical as the speed of service in step 1,
It gets product.
In the utilization rate of water resource and the use aspect of electric energy, reasonable design is also incorporated, factory is reduced with this
The cost and response national environmental protection policy of family, accomplish energy-saving and emission-reduction；Total energy consumption is reduced 1/3, this ultrasonic cleaning, drying line
Total energy consumption be 17KW；The reuse of part water is realized in the rational design of water resource, reduces enterprise's production cost and discharge of wastewater；This
The production capacity of ultrasonic cleaning, drying line improves, and the ultrasonic cleaning, drying line speed of service improves 2.0m/ by original 1.5m/min
Min or more.
Further, product speed of service in cleaning system is 2.0m/min.
The beneficial effects of the present invention are:
1. the road this ultrasonic cleaning, drying Xian Qian increases ultrasonic prerinse function, high-pressure spraying function in terms of cleaning
Can, centre changes ultrasonic cleaning arrangement, increases water flow function, and rear road increases spray rinsing function, is by three sets of cleanings
System combination, improves product cleanliness, cleannes are promoted to 98% or more by original 88%；
2. this ultrasonic cleaning, drying line changes original heating and hot air circulation form in terms of drying, set again
The mesh sheet structure of stainless steel conveyor belt has been counted, air quantity is increased, has increased in mesh belt bottom penetrance, contacts product bottom with mesh belt
The water at place rapid draing in a short time, convenient in the artificial rewinding packaging of package post, aridity is promoted to by original 90%
95% or more；
3. redesigning at neat aspect by the mesh sheet to stainless steel conveyor belt, change flute profile arrangement in mesh sheet, enhancing
Frictional force of the product between wire side reduces product and slides in the process of cleaning, it is ensured that discharging product is more neat, convenient for wrapping
The artificial rewinding packet of platform is filled, uniformity is promoted to 95% or more by original 90%；
4. also having incorporated reasonable design in the utilization rate of water resource and the use aspect of electric energy, produced with this to reduce
The cost and response national environmental protection policy of producer, accomplish energy-saving and emission-reduction；Total energy consumption is reduced 1/3, this ultrasonic cleaning, drying
The total energy consumption of line is 17KW；The reuse of part water is realized in the rational design of water resource, reduces enterprise's production cost and discharge of wastewater；
The production capacity of this ultrasonic cleaning, drying line improves, and the ultrasonic cleaning, drying line speed of service is improved by original 1.5m/min
More than 2.0m/min.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of ultrasonic cleaning, drying line；
Fig. 2 is the structural schematic diagram of cleaning system；
Fig. 3 is the structural schematic diagram of drying system；
Fig. 4 is the structural schematic diagram of stainless steel conveyor belt；
Fig. 5 is the structural schematic diagram of stainless steel gear piece
In figure:
1- rack, 2- package post, 3- ultrasound prerinse spray before 4-, spray groove before 5-, the super acoustic vibratory plate cleaning of 6-, and 7- is super
Sound track sprays after 8-, spray groove after 9-, 10- drying fan, 11- absorption fan for water, and 12- dries up slot, 13- observation window, and 14- is electrical
Control cabinet, 15- cleanout, 16- transmission area, the stainless steel conveyor belt of 17-, 18- driving motor, 19- circulating fan, 20- heater box,
21- cooling blower, 22- drying tunnel, 23- moisture exhausting port, 24- maintenance door.
Specific embodiment
Technical solution of the present invention is described in further detail combined with specific embodiments below, but protection scope of the present invention is not
It is confined to as described below.
As Figure 1-Figure 4, the online ultrasonic cleaning, drying line of a kind of full-automatic soft magnetism, including cleaning system, hot wind follow
Ring drying system, control system, rack 1 and package post 2, the cleaning system and the drying system pass through transmission band connection,
The cleaning system and the drying system are mounted in the rack 1, and the package post 2 is connect with the drying system,
It is characterized in that:
It is sequentially installed with preceding road cleaning device, middle road cleaning device, rear road cleaning device before and after the cleaning system and blows
Equipment for drying；The preceding road cleaning device includes ultrasonic prerinse 3 and preceding spray 4, and the ultrasound prerinse 3 is mounted on the preceding spray
Before leaching 4, the ultrasound prerinse 3 is docked with grinding machine；The middle road cleaning device includes super acoustic vibratory plate cleaning 6；Road after described
Cleaning device sprays 8 after including；The blow-dry device includes drying fan 10 and absorption fan for water 11, and the drying fan 10 is installed
In the top of the cleaning system, the absorption fan for water 11 is mounted on the lower section of the cleaning system；
The hot air circulation drying system includes transmission area 16, hot air circulation area and moisture exhausting port 23；It wraps in the transmission area 16
Stainless steel conveyor belt 17 and driving motor 18 are included, the inside upper layer of the hot air circulation drying system is arranged in the transmission area 16
Region, the stainless steel conveyor belt 17 are sequentially connected with the driving motor 18, the shape of stainless 17 mesh sheet of steel conveyor belt
For the arrangement of upper tooth form；The hot air circulation area includes circulating fan 19, heater box 20, cooling blower 21, the circulating fan 19
It is mounted on the inside lower region of the 19 hot air circulation drying system of circulating fan, the heater box 20 is mounted vertically in described
In hot air circulation area, the quantity of the circulating fan 19 of the hot air circulation drying system is opposite with the quantity of the heater box 20
It answers, the cooling blower 21 is mounted on the upper apex angle of the hot air circulation drying system；The surrounding in the transmission area 16 is by drying tunnel
22 are surrounded；The moisture exhausting port 23 is the through-hole being arranged on the top drying tunnel 22 for transmit area 16；
The electrical control cabinet 14 of the control system is mounted on the top of the cleaning system.
Specifically, the cleaning system further includes preceding spray groove 5, ultrasonic tank 7, rear spray groove 9 and drying slot 12；Before described
Spray groove 5 is mounted on the lower section of the preceding spray 4, and the ultrasonic tank 7 is mounted on the lower section of the ultrasonic cleaning, sprays after described
Slot 9 be mounted on it is described after spray 8 lower section, the drying slot 12 be mounted on the drying fan 10 and the absorption fan for water 11 it
Between；One end of the preceding spray groove 5 is connect with the ultrasonic prerinse 3, the other end of the preceding spray groove 5 and the ultrasonic tank
7 one end connection, it is described after one end of spray groove 9 be connected to the other end of the ultrasonic tank 7, the spray groove 9 afterwards it is another
It holds and is connected to one end of the drying slot 12；The position that the preceding spray groove 5 is contacted with the ultrasonic tank 7 is equipped with cleanout
15。
Specifically, the cleaning system further includes observation window 13, and the observation window 13 is arranged in the electrical control cabinet 14
Lower section.
Specifically, the quantity of the super acoustic vibratory plate of the cleaning system is four groups.
Specifically, the preceding spray 4 of the cleaning system and rear spray 8 are high-pressure spraying.
Specifically, the quantity of the circulating fan 19 of the hot air circulation drying system and the heater box 20 is three.
Specifically, the hot air circulation drying system further includes maintenance door 24, and the maintenance door 24 is arranged in the hot wind
The top of the outer surface of cyclic drying system；The stainless steel conveyor belt mesh sheet is successively extended arrangement by stainless steel gear piece.
Specifically, the package post 2 is connect with the drying system by the stainless steel conveyor belt 17, the transmission electricity
Machine 18 is mounted on the lower section of the package post 2.
Embodiment 1
The application method of the above-mentioned online ultrasonic cleaning, drying line of full-automatic soft magnetism, includes the following steps:
It is cleaned by ultrasonic Step 1: product enters in ultrasonic prerinse 3 from docking on grinding machine, then is transferred to preceding spray groove 5
Spray 4 before carrying out carries out super acoustic vibratory plate cleaning 6 using ultrasonic tank 7, sprays 8 after carrying out using rear spray groove 9, most pass through afterwards
It is dried up when crossing drying tank using absorption fan for water 11 and drying fan 10, product speed of service in cleaning system is
2.0m/min, sprays 4 before described and the cleaning flow of spray 8 is 35m afterwards3/ h sprays the cleaning pressure of 4 and rear spray 8 before described
Power is 40KG, for use；
Step 2: the product dried up in step 1 is carried out hot wind baking by the transmission area 16 of hot air circulation drying system
It is dry, then discharging packaging is carried out, the product speed of service and speed of service phase in step 1 in hot air circulation drying system
With to get finished product.
Embodiment 2
The application method of the above-mentioned online ultrasonic cleaning, drying line of full-automatic soft magnetism, includes the following steps:
It is cleaned by ultrasonic Step 1: product enters in ultrasonic prerinse 3 from docking on grinding machine, then is transferred to preceding spray groove 5
Spray 4 before carrying out carries out super acoustic vibratory plate cleaning 6 using ultrasonic tank 7, sprays 8 after carrying out using rear spray groove 9, most pass through afterwards
It is dried up when crossing drying tank using absorption fan for water 11 and drying fan 10, product speed of service in cleaning system is
2.5m/min, sprays 4 before described and the cleaning flow of spray 8 is 35m afterwards3/ h sprays the cleaning pressure of 4 and rear spray 8 before described
Power is 40KG, for use；
Step 2: the product dried up in step 1 is carried out hot wind baking by the transmission area 16 of hot air circulation drying system
It is dry, then discharging packaging is carried out, the product speed of service and speed of service phase in step 1 in hot air circulation drying system
With to get finished product.
Embodiment 3
The application method of the above-mentioned online ultrasonic cleaning, drying line of full-automatic soft magnetism, includes the following steps:
It is cleaned by ultrasonic Step 1: product enters in ultrasonic prerinse 3 from docking on grinding machine, then is transferred to preceding spray groove 5
Spray 4 before carrying out carries out super acoustic vibratory plate cleaning 6 using ultrasonic tank 7, sprays 8 after carrying out using rear spray groove 9, most pass through afterwards
It is dried up when crossing drying tank using absorption fan for water 11 and drying fan 10, product speed of service in cleaning system is
2.0m/min, sprays 4 before described and the cleaning flow of spray 8 is 32m afterwards3/ h sprays the cleaning pressure of 4 and rear spray 8 before described
Power is 35KG, for use；
Step 2: the product dried up in step 1 is carried out hot wind baking by the transmission area 16 of hot air circulation drying system
It is dry, then discharging packaging is carried out, the product speed of service and speed of service phase in step 1 in hot air circulation drying system
With to get finished product.
Specifically, product speed of service in cleaning system is 2.0m/min.
Embodiment 4
The application method of the above-mentioned online ultrasonic cleaning, drying line of full-automatic soft magnetism, includes the following steps:
It is cleaned by ultrasonic Step 1: product enters in ultrasonic prerinse 3 from docking on grinding machine, then is transferred to preceding spray groove 5
Spray 4 before carrying out carries out super acoustic vibratory plate cleaning 6 using ultrasonic tank 7, sprays 8 after carrying out using rear spray groove 9, most pass through afterwards
It is dried up when crossing drying tank using absorption fan for water 11 and drying fan 10, product speed of service in cleaning system is
2.2m/min, sprays 4 before described and the cleaning flow of spray 8 is 34m afterwards3/ h sprays the cleaning pressure of 4 and rear spray 8 before described
Power is 38KG, for use；
Step 2: the product dried up in step 1 is carried out hot wind baking by the transmission area 16 of hot air circulation drying system
It is dry, then discharging packaging is carried out, the product speed of service and speed of service phase in step 1 in hot air circulation drying system
With to get finished product.
Specifically, product speed of service in cleaning system is 2.0m/min.
Embodiment 5
The application method of the above-mentioned online ultrasonic cleaning, drying line of full-automatic soft magnetism, includes the following steps:
It is cleaned by ultrasonic Step 1: product enters in ultrasonic prerinse 3 from docking on grinding machine, then is transferred to preceding spray groove 5
Spray 4 before carrying out carries out super acoustic vibratory plate cleaning 6 using ultrasonic tank 7, sprays 8 after carrying out using rear spray groove 9, most pass through afterwards
It is dried up when crossing drying tank using absorption fan for water 11 and drying fan 10, product speed of service in cleaning system is
2.0m/min, sprays 4 before described and the cleaning flow of spray 8 is 35m afterwards3/ h sprays the cleaning pressure of 4 and rear spray 8 before described
Power is 35KG, for use；
Step 2: the product dried up in step 1 is carried out hot wind baking by the transmission area 16 of hot air circulation drying system
It is dry, then discharging packaging is carried out, the product speed of service and speed of service phase in step 1 in hot air circulation drying system
With to get finished product.
Specifically, product speed of service in cleaning system is 2.0m/min.
Performance parameter after the ultrasonic cleaning, drying line cleaning of embodiment 1- embodiment 5 is as shown in table 1, and embodiment 6 is
The cleaning performance parameter of the prior art, embodiment 6 are comparative examples.
| Embodiment | 1 | 2 | 3 | 4 | 5 | 6 |
| Cleannes/% | 99 | 99 | 98 | 98 | 98 | 88 |
| Aridity/% | 96 | 95 | 95 | 95 | 95 | 90 |
| Uniformity/% | 96 | 95 | 96 | 95 | 95 | 90 |
| Energy consumption/KW | 17.0 | 17.2 | 17.1 | 17.1 | 17.2 | 25.5 |
Table 1
The above is only a preferred embodiment of the present invention, it should be understood that the present invention is not limited to described herein
Form should not be regarded as an exclusion of other examples, and can be used for other combinations, modifications, and environments, and can be at this
In the text contemplated scope, modifications can be made through the above teachings or related fields of technology or knowledge.And those skilled in the art institute into
Capable modifications and changes do not depart from the spirit and scope of the present invention, then all should be in the protection scope of appended claims of the present invention
It is interior.
Claims (10)
1. a kind of online ultrasonic cleaning, drying line of full-automatic soft magnetism, including cleaning system, hot air circulation drying system, control system
It unites, rack and package post, the cleaning system and the drying system are done by transmitting band connection, the cleaning system with described
Drying system is mounted on the rack, and the package post is connect with the drying system, it is characterised in that:
Preceding road cleaning device, middle road cleaning device, rear road cleaning device and drying dress are sequentially installed with before and after the cleaning system
It sets；The preceding road cleaning device includes ultrasonic prerinse and preceding spray, and the ultrasound prerinse is mounted on before the preceding spray,
The ultrasound prerinse is docked with grinding machine；The middle road cleaning device is cleaned including super acoustic vibratory plate；Road cleaning device packet after described
It is sprayed after including；The blow-dry device includes drying fan and absorption fan for water, and the drying fan is mounted on the cleaning system
Top, the absorption fan for water are mounted on the lower section of the cleaning system；
The hot air circulation drying system includes transmission area, hot air circulation area and moisture exhausting port；The transmission area includes that stainless steel is defeated
Band and driving motor are sent, the inside top area of the hot air circulation drying system, the stainless steel is arranged in the transmission area
Conveyer belt and the driving motor are sequentially connected, and the shape of the stainless steel conveyor belt mesh sheet is the arrangement of upper tooth form；The hot wind
Race way includes circulating fan, heater box, cooling blower, and it is dry that the circulating fan is mounted on the circulating fan hot air circulation
The inside lower region of system, the heater box are mounted vertically in the hot air circulation area, the hot air circulation drying system
Circulating fan quantity it is corresponding with the quantity of the heater box, the cooling blower is mounted on the dry system of the hot air circulation
The upper apex angle of system；The surrounding in the transmission area is surrounded by drying tunnel；The moisture exhausting port is to be arranged on the top drying tunnel for transmit area
Through-hole；
The electrical control cabinet of the control system is mounted on the top of the cleaning system.
2. a kind of full-automatic online ultrasonic cleaning, drying line of soft magnetism according to claim 1, which is characterized in that described clear
The system of washing further includes preceding spray groove, ultrasonic tank, rear spray groove and drying slot；The preceding spray groove is mounted under the preceding spray
Side, the ultrasonic tank are mounted on the lower section of the ultrasonic cleaning, and the rear spray groove is mounted on the rear lower section sprayed, described
Drying slot is mounted between the drying fan and the absorption fan for water；One end of the preceding spray groove and the ultrasonic prerinse
Connection, the other end of the preceding spray groove are connected to one end of the ultrasonic tank, one end of the rear spray groove and the ultrasound
The other end of slot is connected to, and the other end of the rear spray groove is connected to one end of the drying slot；The preceding spray groove with it is described
The position of ultrasonic tank contact is equipped with cleanout.
3. a kind of full-automatic online ultrasonic cleaning, drying line of soft magnetism according to claim 1, which is characterized in that described clear
The system of washing further includes observation window, and the lower section of the electrical control cabinet is arranged in the observation window.
4. a kind of full-automatic online ultrasonic cleaning, drying line of soft magnetism according to claim 1-3, feature exist
In the quantity of the super acoustic vibratory plate of the cleaning system is four groups.
5. a kind of full-automatic online ultrasonic cleaning, drying line of soft magnetism according to claim 1 to 3, which is characterized in that described
The preceding spray of cleaning system and rear spray are high-pressure spraying.
6. a kind of full-automatic online ultrasonic cleaning, drying line of soft magnetism according to claim 5, which is characterized in that the heat
The circulating fan of wind cyclic drying system and the quantity of the heater box are three；The stainless steel conveyor belt mesh sheet is by stainless
Steel-tooth piece successively extends arrangement.
7. a kind of according to claim 1, the described in any item full-automatic online ultrasonic cleaning, drying lines of soft magnetism of 5-6, feature
It is, the hot air circulation drying system further includes maintenance door, and the hot air circulation drying system is arranged in the maintenance door
The top of outer surface.
8. a kind of full-automatic online ultrasonic cleaning, drying line of soft magnetism according to claim 1, which is characterized in that the packet
Dress platform is connect with the drying system by the stainless steel conveyor belt, and the driving motor is mounted under the package post
Side.
9. a kind of described in any item application methods of the full-automatic online ultrasonic cleaning, drying line of soft magnetism of claim 1-8,
It is characterized in that, includes the following steps:
It is cleaned by ultrasonic Step 1: product enters in ultrasonic prerinse from docking on grinding machine, then before spray groove carries out before being transferred to
Spray, carries out super acoustic vibratory plate cleaning using ultrasonic tank, sprays after carrying out using rear spray groove, adopts when finally passing through drying tank
It is dried up with absorption fan for water and drying fan, product speed of service in cleaning system is 2.0-2.5m/min, described
Preceding spray and the cleaning flow sprayed afterwards are 32-35m3/ h, the preceding spray and the cleaning pressure sprayed afterwards are 35-40KG, to
With；
Step 2: by the product dried up in step 1 by the transmission area progress hot-air seasoning of hot air circulation drying system, then into
Row discharging packaging, product speed of service in hot air circulation drying system it is identical as the speed of service in step 1 to get
Finished product.
10. according to a kind of described in any item application methods of the full-automatic online ultrasonic cleaning, drying line of soft magnetism of claim 9,
It is characterized in that, product speed of service in cleaning system is 2.0m/min.
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| CN201811316218.2A CN109248886A (en) | 2018-11-07 | 2018-11-07 | A kind of online ultrasonic cleaning, drying line of full-automatic soft magnetism and its application method |
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Cited By (1)
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Application publication date: 20190122 |