CN202655530U - Rotary heating one-die two-punch soft feeding automatic warm upsetting forming machine - Google Patents
Rotary heating one-die two-punch soft feeding automatic warm upsetting forming machine Download PDFInfo
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- CN202655530U CN202655530U CN 201220302952 CN201220302952U CN202655530U CN 202655530 U CN202655530 U CN 202655530U CN 201220302952 CN201220302952 CN 201220302952 CN 201220302952 U CN201220302952 U CN 201220302952U CN 202655530 U CN202655530 U CN 202655530U
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Abstract
The utility model discloses a rotary heating one-die two-punch soft feeding automatic warm upsetting forming machine, which comprises a base and a machine tool body arranged on the base. The forming machine consists of a motor, a transmission device, a circular arc heating device, a rotary feeding device, a soft feeding mechanism, an ejection device and an automatic control secondary stamping device, wherein the motor is connected with the rotary feeding device, the soft feeding mechanism, the ejection device and the automatic control secondary stamping device through the transmission device, and provides power for the rotary feeding device, the soft feeding mechanism, the ejection device and the automatic control secondary stamping device. The continuous work of local heating, feeding and forging and stamping is realized, the production cost is lowered, the energy consumption is reduced, the machine is safe and reliable, the production effectiveness is improved by over quintuple, and the production problem of continuous warm upsetting of a complex part is solved.
Description
Technical field
The utility model relates to a kind of rotary heating one mould two and rushes soft feeding automatic warm heading forming machine, is applied to the warm upsetting moulding of non-ferrous metal, special steel, complicated indefinite form and other special-shaped blank.
Background technology
At present, the special-shaped part that production high strength requires, mostly adopt punch press processing, main production is first sawed-off by artificial blanking, there is the manual alignment material in kerosene or coal carbon furnace, to heat, then carry out a punching press by manually blank being sandwiched the first punching machine mold, again by artificial to another punch press forging forming.
This mode of production energy resource consumption is large, and potential safety hazard is many, and the amount of labour used is large, and productivity effect is low.
The utility model content
The utility model technical issues that need to address just are to overcome the defective of prior art, provide a kind of rotary heating one mould two to rush soft feeding automatic warm heading forming machine, it has realized the continuity work of local warming, feeding and forging and pressing, reduced production cost, energy efficient, security is reliable, and productivity effect has improved more than five times, has solved the production difficult problem of the continuous temperature upsettings of complex parts.
For addressing the above problem, the utility model adopts following technical scheme:
The utility model provides a kind of rotary heating one mould two to rush soft feeding automatic warm heading forming machine, comprises base and is installed on bed piece on the base; Forming machine is by motor and transmission device, and circular arc heating apparatus, swivel feeding device, soft feed mechanism, liftout attachment and automatically control the two times punch device and consist of, described motor respectively by transmission device be connected with the swivel feeding device soft feed mechanism liftout attachment, and automatically control two times punch device connect, for swivel feeding device, soft feed mechanism, liftout attachment with automatically control the two times punch device power is provided.
Described transmission device comprises flywheel, described flywheel is connected with motor, bent axle is installed on the flywheel, and described bent axle intermediate sleeve is equipped with connecting rod, and a side of bent axle is equipped with flat wheel and crankshaft toothed wheel, described crankshaft toothed wheel is meshed with countershaft gear, countershaft gear is equipped with countershaft, and a disk is installed on the described countershaft, and described disk connects soft feed gearing, described countershaft connects lifting actuator near an end of disk, and the other end of countershaft connects respectively feed gearing and ejects transmission device.
Described circular arc heating apparatus comprises the circular arc induction coil, and the circular arc induction coil is connected with the coreless induction furnace electronic box by connecting pile crown.
Described swivel feeding device comprises into a case and rotation floral disc, described circular arc induction coil is installed on rotation floral disc top, described rotation floral disc is connected with power transmission shaft by universal connecting shaft, described power transmission shaft is connected with ratchet, described ratchet connects ratchet, described ratchet connects to shake and turns, described shake to turn with feed gearing is connected, advance a case and rotate between the floral disc to be provided with the import cylinder.
Described soft feed mechanism comprises soft box for feeding odd, is provided with soft feeding cam plate in the described soft box for feeding odd and moves the material bar, and the described material bar that moves connects Compress Spring, described soft box for feeding odd be connected feed gearing and connect.
Described liftout attachment comprises knock-pin, described knock-pin be connected transmission device and connect.
Described automatic control two times punch device comprises moulding box, master slider, drift lifting slider and punch carrier, and described moulding box is installed on circular arc induction coil downstream, and mould is installed in the moulding box; Described master slider is connected with connecting rod, and master slider connects the drift lifting slider, and the drift lifting slider connects punch carrier, and described punch carrier is relative with moulding box installs, and the drift lifting slider shakes to turn with lifting actuator by lifting and is connected.
The top of described knock-pin is stretched into and is aimed at mould in the moulding box.
Master slider is provided with tiltedly and carves.
The utility model embodiment adopts the circular arc high frequency coil that the material head is heated, the temperature of heating is controlled by the high frequency electronic box, then the material of having heated is sent into machine upsetting system, drive the feeding rod working in reciprocating mode by countershaft, thereby drive feeding rod the material that enters is sent into mould, then driven by master slider and rush tool and push away people's mould material is carried out upsetting, once forging and pressing, the secondary forging and pressing, the angle of whole feeding process and feeding and length are realized by eccentric cam, ratchet, ratchet driven rotary floral disc.
Disclosed rotary heating one mould two of the utility model embodiment rushes the continuity work that automatic warm heading forming machine has been realized local warming, sent into mould and forging and pressing, reduced material cost, energy efficient, avoided the direct control of workman to material, security is reliable, productivity effect has improved more than five times, thereby has solved the production difficult problem of complex parts.
Description of drawings
Fig. 1 is the three-dimensional view that disclosed a kind of rotary heating one mould two of the utility model embodiment rushes automatic warm heading forming machine;
Fig. 2 is the front view that disclosed a kind of rotary heating one mould two of the utility model embodiment rushes automatic warm heading forming machine;
Fig. 3 is the left view that disclosed a kind of rotary heating one mould two of the utility model embodiment rushes automatic warm heading forming machine;
Fig. 4 is that disclosed a kind of rotary heating one mould two of the utility model embodiment rushes the automatic warm heading forming machine top view.
Each label represents respectively among the figure: 1, motor; 2, flywheel; 3, lathe bed; 4, bent axle; 5, connecting rod; 6, master slider; 7, tiltedly carve; 8, drift lifting slider; 9, punch carrier; 10, moulding box; 11, liftout attachment; 12, advance a case; 13, shake and turn; 14, ratchet; 15, ratchet; 16, import cylinder; 17, power transmission shaft; 18, universal drive shaft; 19, rotation floral disc; 20, circular arc induction coil; 21, connect pile crown; 22, soft feeding cam plate; 23, soft box for feeding odd; 24, move the material bar; 25, Compress Spring; 26, lifting is shaken and is turned; 27, soft feed gearing; 28, lifting actuator; 29, disk; 30, flat wheel; 31, base; 32, feed gearing.
The specific embodiment
As shown in Figure 1, Figure 2, Figure 3 and Figure 4, the utility model provides a kind of rotary heating one mould two to rush soft feeding automatic warm heading forming machine, comprises base 31 and is installed on bed piece 3 on the base; Forming machine is by motor 1 and transmission device, and circular arc heating apparatus, swivel feeding device, soft feed mechanism, liftout attachment and automatically control the two times punch device and consist of, described motor respectively by transmission device be connected with the swivel feeding device soft feed mechanism liftout attachment, and automatically control two times punch device connect, for swivel feeding device, soft feed mechanism, liftout attachment with automatically control the two times punch device power is provided.
Described transmission device comprises flywheel 2, described flywheel is connected with motor, bent axle 4 is installed on the flywheel, described bent axle intermediate sleeve is equipped with connecting rod 5, one side of bent axle is equipped with flat wheel 30 and crankshaft toothed wheel, described crankshaft toothed wheel is meshed with countershaft gear, countershaft gear is equipped with countershaft, a disk 29 is installed on the described countershaft, described disk connects soft feed gearing 27, described countershaft connects lifting actuator 28 near an end of disk, and the other end of countershaft connects respectively feed gearing 32 and ejects transmission device 11.
Described circular arc heating apparatus comprises circular arc induction coil 20, and the circular arc induction coil is connected with the coreless induction furnace electronic box by connecting pile crown 21.
Described swivel feeding device comprises into a case 12 and rotation floral disc 19, described circular arc induction coil is installed on rotation floral disc top, described rotation floral disc is connected connection by universal connecting shaft 18 with power transmission shaft, described power transmission shaft is connected connection with ratchet, described ratchet connects ratchet 14, described ratchet connects to shake and turns 13, described shake to turn with feed gearing is connected, advance a case and rotate between the floral disc to be provided with charging cylinder 16.
Described soft feed mechanism comprises soft box for feeding odd 23, is provided with soft feeding cam plate 22 in the described soft box for feeding odd and moves material bar 24, and the described material bar that moves connects Compress Spring 25, described soft box for feeding odd be connected feed gearing and connect.
Described liftout attachment comprises knock-pin, described knock-pin be connected transmission device and connect.
Described automatic control two times punch device comprises moulding box 10, master slider 6, drift lifting slider 8 and punch carrier 9, and described moulding box is installed on circular arc induction coil downstream, and mould is installed in the moulding box; Described master slider is connected with connecting rod, and master slider connects the drift lifting slider, and the drift lifting slider connects punch carrier, and described punch carrier is relative with moulding box installs, and the drift lifting slider shakes by lifting and turns 26 and be connected with lifting actuator.
The top of described knock-pin is stretched into and is aimed at mould in the moulding box.
Master slider is provided with tiltedly carves 7.
One of advantage of present embodiment is for adopting the circular arc electric-heating technology to material local warming, avoided heating and the course of work that causes is loaded down with trivial details with kerosene or coal, can not continuous forging, and efficient is low, and potential safety hazard is many.Heating apparatus in the present embodiment is circular arc induction coil 20, be installed on rotation floral disc 19 tops, the material of wanting upsetting system is carried out local warming, the coreless induction furnace electronic box is connected in circular arc induction coil 20 and is connected pile crown 21, according to diameter and the upsetting speed of material, just control the temperature that 20 pairs of materials of circular arc induction coil are heated by the electric current of coreless induction furnace electronic box.
The advantage of present embodiment two for the rotation floral disc the material that needs upsetting in circular arc induction coil local heat, substituted the work that former artificial ordering is heated at heater.Material is sent into circular arc induction coil 20 import departments, bring circular arc induction coil 20 into by rotation floral disc 19 and carry out local heat, make material rotate on regularly the machine charging aperture, send into machine by charging cylinder 16, more than device has been avoided the magnetic field that circular arc induction coil 20 produces, make material not have the rule of ordering, avoid producing the phenomenon that gets stuck.
Three of the advantage of present embodiment is that soft feed mechanism is sent into mould to the material that heats, former is the material cutting mechanism feeding, can cut off the material that heats, damage raw material, by cylinder material is sent into knife-edge part in this example, by move material bar 24 through roller along the moving of soft feeding cam plate 22, send into the mould mouth by spring pressure, push mould and carry out upsetting, avoided blank to affect product quality.
Four of the advantage of present embodiment is to realize as requested the secondary forging and pressing, solved in the prior art problem that must could realize with two punch presses, the secondary forging and pressing are realized at an equipment, its implementation is: shaken by lifting and kidnap moving drift lifting slider and be used for controlling drift and be shifted up and down, to realize two times punch.
From foregoing description, can find out, because increased material heating apparatus, two times punch apparatus control system and associated components thereof in the equipment, realize the continuous operation that material is heated, forged and pressed, reduce energy resource consumption, improve security and production efficiency.
The master slider of the utility model embodiment by adopting the QT500-7 gray cast iron material to make makes master slider that abundant mechanical lubrication be arranged, and is equipped with simultaneously the fuel tank in support, has oil pump that machine oil is provided, and prolonged the service life of parts.
It should be noted that at last: obviously, above-described embodiment only is for the utility model example clearly is described, and is not the restriction to embodiment.For those of ordinary skill in the field, can also make other changes in different forms on the basis of the above description.Here need not also can't give all embodiments exhaustive.And the apparent variation of being amplified out thus or change still are among the protection domain of the present utility model.
Claims (9)
1. rotary heating one mould two rushes soft feeding automatic warm heading forming machine, comprises base and is installed on bed piece on the base; It is characterized in that: forming machine is by motor and transmission device, and circular arc heating apparatus, swivel feeding device, soft feed mechanism, liftout attachment and automatically control the two times punch device and consist of, described motor respectively by transmission device be connected with the swivel feeding device soft feed mechanism liftout attachment, and automatically control two times punch device connect, for swivel feeding device, soft feed mechanism, liftout attachment with automatically control the two times punch device power is provided.
2. rotary heating one mould two as claimed in claim 1 rushes soft feeding automatic warm heading forming machine, it is characterized in that: described transmission device comprises flywheel, described flywheel is connected with motor, bent axle is installed on the flywheel, described bent axle intermediate sleeve is equipped with connecting rod, one side of bent axle is equipped with flat wheel and crankshaft toothed wheel, described crankshaft toothed wheel is meshed with countershaft gear, countershaft gear is equipped with countershaft, a disk is installed on the described countershaft, described disk connects soft feed gearing, and described countershaft connects lifting actuator near an end of disk, and the other end of countershaft connects respectively feed gearing and ejects transmission device.
3. rotary heating one mould two as claimed in claim 2 rushes soft feeding automatic warm heading forming machine, and it is characterized in that: described circular arc heating apparatus comprises the circular arc induction coil, and the circular arc induction coil is connected with the coreless induction furnace electronic box by connecting pile crown.
4. rotary heating one mould two as claimed in claim 3 rushes soft feeding automatic warm heading forming machine, it is characterized in that: described swivel feeding device comprises into a case and rotation floral disc, described circular arc induction coil is installed on rotation floral disc top, described rotation floral disc is connected with power transmission shaft by universal connecting shaft, described power transmission shaft is connected with ratchet, and described ratchet connects ratchet, and described ratchet connection is shaken and turned, described shake to turn with feed gearing be connected, advance a case and rotation is provided with the feeding cylinder between the floral disc.
5. rotary heating one mould two as claimed in claim 4 rushes soft feeding automatic warm heading forming machine, it is characterized in that: described soft feed mechanism comprises soft box for feeding odd, be provided with soft feeding cam plate in the described soft box for feeding odd and move the material bar, the described material bar that moves connects Compress Spring, described soft box for feeding odd be connected feed gearing and connect.
6. rotary heating one mould two as claimed in claim 5 rushes soft feeding automatic warm heading forming machine, and it is characterized in that: described liftout attachment comprises knock-pin, described knock-pin be connected transmission device and connect.
7. rotary heating one mould two as claimed in claim 6 rushes soft feeding automatic warm heading forming machine, it is characterized in that: described automatic control two times punch device comprises moulding box, master slider, drift lifting slider and punch carrier, described moulding box is installed on circular arc induction coil downstream, and mould is installed in the moulding box; Described master slider is connected with connecting rod, and master slider connects the drift lifting slider, and the drift lifting slider connects punch carrier, and described punch carrier is relative with moulding box installs, and the drift lifting slider shakes to turn with lifting actuator by lifting and is connected.
8. rotary heating one mould two as claimed in claim 7 rushes soft feeding automatic warm heading forming machine, it is characterized in that: the top of described knock-pin is stretched into and is aimed at mould in the moulding box.
9. rotary heating one mould two as claimed in claim 7 rushes soft feeding automatic warm heading forming machine, and it is characterized in that: master slider is provided with tiltedly and carves.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220302952 CN202655530U (en) | 2012-06-27 | 2012-06-27 | Rotary heating one-die two-punch soft feeding automatic warm upsetting forming machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220302952 CN202655530U (en) | 2012-06-27 | 2012-06-27 | Rotary heating one-die two-punch soft feeding automatic warm upsetting forming machine |
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| Publication Number | Publication Date |
|---|---|
| CN202655530U true CN202655530U (en) | 2013-01-09 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220302952 Withdrawn - After Issue CN202655530U (en) | 2012-06-27 | 2012-06-27 | Rotary heating one-die two-punch soft feeding automatic warm upsetting forming machine |
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| CN (1) | CN202655530U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102728759A (en) * | 2012-06-27 | 2012-10-17 | 宜兴市上标通用机械有限公司 | Rotary heating one-die two-stamping soft feeding automatic warm upsetting forming machine |
| CN104190835A (en) * | 2014-08-27 | 2014-12-10 | 林阿成 | Swing arm type hot extrusion machine |
| CN108296387A (en) * | 2018-03-23 | 2018-07-20 | 黄子孟 | A kind of microminiature multistation cold forging machine |
-
2012
- 2012-06-27 CN CN 201220302952 patent/CN202655530U/en not_active Withdrawn - After Issue
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102728759A (en) * | 2012-06-27 | 2012-10-17 | 宜兴市上标通用机械有限公司 | Rotary heating one-die two-stamping soft feeding automatic warm upsetting forming machine |
| CN104190835A (en) * | 2014-08-27 | 2014-12-10 | 林阿成 | Swing arm type hot extrusion machine |
| CN108296387A (en) * | 2018-03-23 | 2018-07-20 | 黄子孟 | A kind of microminiature multistation cold forging machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20130109 Effective date of abandoning: 20140121 |
|
| C20 | Patent right or utility model deemed to be abandoned or is abandoned |