CN207289242U - A kind of hardware fuse increases material device - Google Patents
A kind of hardware fuse increases material device Download PDFInfo
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- CN207289242U CN207289242U CN201721004078.6U CN201721004078U CN207289242U CN 207289242 U CN207289242 U CN 207289242U CN 201721004078 U CN201721004078 U CN 201721004078U CN 207289242 U CN207289242 U CN 207289242U
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Abstract
It the utility model is related to a kind of hardware fuse and increase material device, including wire feed system, robot, workbench, welding gun, molded part, numerical control milling system, control system and welding machine host；Robot is symmetrically distributed in workbench both sides and each robot is individually fixed on I-shaped steel truss；Welding gun and wire feed system are separately fixed on manipulator shaft, and wherein wire feed system can be that monofilament or multifibres are sent into；Weld host and be electrically connected welding gun, control metal fuse increases voltage, electric current and wire feed rate during material；Control system is electrically connected welding robot, welding host, numerical control milling system and wire feed system；Control system control robot, switch and the process control for welding host, numerical control milling system and wire feed system.While the utility model ensure that large-sized structural parts Flashmelt deposits advantage, realizing small structure can increasing material manufacturing, the requirement that molded part dimensional accuracy is controllable, surface smoothness is high.
Description
Technical field
The utility model belongs to increases material manufacturing technology field, is related to fuse and increases material device, especially a kind of hardware
Fuse increases material device.
Background technology
Increases material manufacturing technology also known as 3D printing or rapid shaping.It is a kind of based on digital model file, is used
Powdery metal or plastics etc. can jointing material or fuse, the skill of 3D solid is constructed by way of successively stacking accumulation
Art.Currently used increasing material manufacturing method has：The melting of laser powder bed, the melting of electron beam powder bed, laser coaxial powder feeding, electric arc fuse
Forming technique etc..
The factors such as the melting of laser powder bed, the melting of electron beam powder bed by shaping chamber size due to being limited, powder sky high cost
Influence, be only used for the processing and manufacturing field of fine structure part.And laser coaxial powder feeding, electric arc fuse forming technique using laser or
Electric arc is heat source, and using metal wire material as raw material, heat source molten metal silk material persistently forms molten bath, and molten bath solidifies to form deposition
Face, so completes 3D solid process eventually through successively melting and solidification repeatedly.This manufacturing process have the cost of raw material compared with
Cheap, the open processing environment of powder and quick deposition efficiency, are more suitable for the processing and manufacturing of large-sized structural parts.
There may be fine structure accuracy of manufacture deficiency, piece surface finish deficiency, size presence for this molding mode
The drawbacks such as error, it is difficult to produce the higher part of precision, be simply possible to use in the manufacture of blank.
In view of the above-mentioned metal fuse increases material manufacturing technology pointed out is difficult to produce the higher part of precision.Prior art solution
Certainly scheme is as follows：
Blank is prepared using metal fuse increases material manufacturing technology, after by blank place into lathe carry out secondary operation
To reach precision prescribed.
But this common process there are the drawbacks of show：
On the one hand, part reference point due to changes in coordinates can not be accurately positioned, shaping rear portion facet completely can not process with
And the shortcomings of causing to deform without supporting surface during thin-walled workpiece processing, and there is local small structure secondary operation difficulty or be difficult to
The problem of processing.
On the other hand, in fuse increases material manufacturing technology, deposition width is determined by pool size, and pool size is bigger, it is solidifying
Gu the deposition width formed after is generally also bigger.And pool size size is directly determined by silk material diameter, in general, silk material diameter is got over
Greatly, the pool size of formation is also bigger.It is usually different-thickness single-wall structure composition for Large Complicated Structural Component.Often
The fuse of rule increases material technology and is sent into mode using single format diameter silk material, and the single-wall structure thickness of deposition modeling is identical.Although
Unnecessary dimensional thickness is can remove in secondary mechanical process, but will certainly so increase milling amount, other part small structure
Possibly Milling Process can not be realized.Therefore the technology short slab for overcoming routine techniques to manufacture large complicated metal structure is needed.
Utility model content
The purpose of the utility model is to overcome the shortcomings that the above-mentioned prior art, there is provided a kind of hardware fuse increases material
Device.
The purpose of this utility model is achieved through the following technical solutions：
The utility model proposes that a kind of hardware fuse increases material device first, including wire feed system, multiple robots,
Workbench, welding gun, molded part, numerical control milling system, control system and welding machine host；The workbench, which is used to carry, to be molded
Part, using processing platform plane as horizontal plane, can in the horizontal direction rotate and vertically overturn；The robot symmetrically divides
Cloth is individually fixed on I-shaped steel truss in workbench both sides and each robot；The welding gun and wire feed system are fixed respectively
On manipulator shaft, wherein wire feed system can be that monofilament or multifibres are sent into；The welding host is electrically connected welding gun, controls metal
Fuse increases voltage, electric current and wire feed rate during material；The control system be electrically connected welding robot, welding host, numerical control milling
System and wire feed system；Control system control robot, welding host, numerical control milling system and wire feed system switch and
Process control；Molded part is carried on the workbench；The numerical control milling system is placed in the surface of molded part.
Further, six free axles of the artificial six-joint robot of above-mentioned machine, wherein robot are included along X-direction straight line
Axis and other five joint shafts.
Further, the metal wire material that above-mentioned wire feed system is sent out can be coaxially sent into heat source or non-coaxial feeding.
The utility model has the advantages that：
The hardware fuse of the utility model, which increases material device, can realize that increase and decrease material on all-in-one machine once complete by property；And
And two Tai Huoduotai robots can configure single specification or plurality of specifications metal wire material, realize band large-scale metal structural member and become more meticulous
Position is plastic, reduces unnecessary cutting output, while two Tai Huoduotai robots are simultaneously operable, and improves work efficiency.
Realizing that metal structure large scale pattern can be prepared using the manufacturing process of the device utility model of the utility model
While, it can be achieved that fine structure prepare；And the utility model has taken into account surface quality and deposition efficiency, can realize tiny
Structure can increasing material manufacturing, the requirement that molded part dimensional accuracy is controllable, surface smoothness is high.It meets different in large-sized structural parts
The integration processing of wall thickness.
In conclusion while the utility model ensure that large-sized structural parts Flashmelt deposits advantage, realize tiny
Structure can increasing material manufacturing, the requirement that molded part dimensional accuracy is controllable, surface smoothness is high.The utility model is by increases material manufacturing technology
Combined with subtracting material manufacture, the whole process processed from part printing shaping to subsequent mechanical, letter are completed on a processing platform
Change technical process and solve difficult point on conventional art.
Brief description of the drawings
Fig. 1 increases material schematic device for the utility model hardware fuse；
Fig. 2 is six-joint robot schematic diagram used in the utility model；
Fig. 3 is a kind of large complicated hardware schematic diagram of the processing of the utility model；
Fig. 4 is large complicated hardware fuse increasing material manufacturing method flow diagram.
Wherein：1 is wire feed system；2 be robot；3 be workbench；4 be welding gun；5 be molded part；6 be numerical control milling
System；7 systems in order to control；8 be welding machine host.
Embodiment
The utility model is described in further detail below in conjunction with the accompanying drawings：
Referring to Fig. 1：The hardware fuse of the utility model increase material device include wire feed system 1, multiple robots 2,
Workbench 3, welding gun 4, molded part 5, numerical control milling system 6, control system 7 and welding machine host 8.
The workbench 3 of the utility model is used to carry molded part, can be along level using 3 plane of workbench as horizontal plane
Direction rotates and vertically overturns.
Robot 2 is symmetrically distributed in 3 both sides of workbench and each robot 2 is individually fixed on I-shaped steel truss.
In the most preferred embodiment of the utility model, robot 2 is six-joint robot, robot 2 be symmetrically distributed in 3 both sides of workbench and
Each robot 2 is individually fixed on I-shaped steel truss, and wherein the six of robot 2 free axle is included along X-direction linear axis
And other five joint shafts.
Welding gun 4, wire feed system 1 are fixed on 2 axis of robot.Wherein wire feed system 1 can be that monofilament or multifibres are sent into, and make a living
Producing functionally gradient material (FGM)/multi-component material offer may.
The metal wire material that wire feed system 1 is sent out can be coaxially sent into heat source or non-coaxial feeding.
Weld host 8 and be electrically connected welding gun 4, control metal fuse increases voltage, electric current, wire feed rate during material.
Be electrically connected welding robot 2, welding machine host 8, numerical control milling system 6, the wire feed system 1 of control system 7 is controlled by it machine
People 2, welding machine host 8, numerical control milling system 6, the switch of wire feed system 1 and process control.
Workbench 3 is used to carry molded part 5.Numerical control milling system 6 is placed in the surface of molded part 5.
Referring to Fig. 1-4, material device is increased based on above hardware fuse, the course of work of the utility model is including following
Step：
Step 1：Data after the layered slicing treatment of Three-dimensional Entity Components illustraton of model are imported in control system 7.
Step 2：Rectangular coordinate system is established on 3 surface of workbench that part carries by apparatus control system 7, determines to sit
Parameter X, Y and coordinate origin.
Step 3：Fuse corresponding to being set respectively in welding machine host 8 increases voltage, current parameters needed for material；
Step 4：Different size thickness silk wire feed rate, the machine as thickness silk motion carrier are set in control system 7
2 movement velocity of people, the Milling Speed of numerical control milling system 6.
Step 5：
In thin-walled fine structure part increasing material manufacturing, control system 7 opens filament wire feed system, and fine wire welding machine host 8, holds
Carry filament welding gun 4, the robot 2 of wire feed system 1.According to path planning to thin-walled fine structure part increasing material manufacturing.
In thick-walled structure part increasing material manufacturing, control system 7 opens crin wire feed system 1, crin welding machine host 8, carrying
The robot 2 of crin welding gun 4, wire feed system 1.According to path planning to thick-walled structure part increasing material manufacturing.
Step 6：Numerical control milling system 6 carries out Milling Process according to threedimensional model size to single or multiple lift deposition cell, reaches
To the requirement of accurate size.
Step 7：Repeat step 5-6 is until element precision size reaches given size requirement, metal fuse increasing material manufacturing, milling
Process is cut to terminate.
In the most preferred embodiment of the utility model fuse manufacturing process：The electric current that is set in step 3 in welding machine host 8,
Voltage parameter requires modification according to material type, silk material specification, accessory size.The metal wire material referred in step 4 can be thick
Filament or crin or filament, can be freely combined according to part processing request.Thin-walled fine structure and thick-walled structure can be with step 5
Substep fuse increases material in order, or two Tai Huoduotai robots synchronously carry out.Wherein described filament purpose is to obtain
The relatively narrow thin-walled fine structure part of deposition width, the crin purpose are to realize high sink for the not high region of detail
Product efficiency.
Claims (3)
1. a kind of hardware fuse increases material device, it is characterised in that including wire feed system (1), multiple robots (2), work
Make platform (3), welding gun (4), molded part (5), numerical control milling system (6), control system (7) and welding machine host (8)；
The workbench (3) is used to carry molded part, using processing platform (3) plane as horizontal plane, can revolve in the horizontal direction
Turn and vertically overturn；
The robot (2) is symmetrically distributed in workbench (3) both sides and each robot (2) is individually fixed on I-shaped steel truss
On；
The welding gun (4) and wire feed system (1) are separately fixed on robot (2) axis, and wherein wire feed system (1) can be monofilament
Or multifibres is sent into；
The welding machine host (8) is electrically connected welding gun (4), and control metal fuse increases voltage, electric current and wire feed rate during material；
The control system (9) is electrically connected welding robot (2), welding machine host (8), numerical control milling system (6) and wire feed system (1)；
The control system (9) control robot (2), welding machine host (8), numerical control milling system (6) and wire feed system (1) switch and
Process control；Molded part (5) is carried on the workbench (3)；The numerical control milling system (6) is placed in molded part (5)
Surface.
2. hardware fuse according to claim 1 increases material device, it is characterised in that the robot (2) is six
Six free axles of axis robot, wherein robot (2) are included along X-direction linear axis and other five joint shafts.
3. hardware fuse according to claim 1 increases material device, it is characterised in that the wire feed system (1) is sent
The metal wire material gone out can be coaxially sent into heat source or non-coaxial feeding.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721004078.6U CN207289242U (en) | 2017-08-11 | 2017-08-11 | A kind of hardware fuse increases material device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721004078.6U CN207289242U (en) | 2017-08-11 | 2017-08-11 | A kind of hardware fuse increases material device |
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| Publication Number | Publication Date |
|---|---|
| CN207289242U true CN207289242U (en) | 2018-05-01 |
Family
ID=62443400
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721004078.6U Active CN207289242U (en) | 2017-08-11 | 2017-08-11 | A kind of hardware fuse increases material device |
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| Country | Link |
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| CN (1) | CN207289242U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109967907A (en) * | 2019-04-17 | 2019-07-05 | 湖北三环锻造有限公司 | A kind of intelligence mold 3D printing increasing material manufacturing technique |
| CN116100153A (en) * | 2023-03-09 | 2023-05-12 | 哈尔滨工业大学 | Laser-electric arc coaxial composite machining device, machining system and machining method |
-
2017
- 2017-08-11 CN CN201721004078.6U patent/CN207289242U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109967907A (en) * | 2019-04-17 | 2019-07-05 | 湖北三环锻造有限公司 | A kind of intelligence mold 3D printing increasing material manufacturing technique |
| CN116100153A (en) * | 2023-03-09 | 2023-05-12 | 哈尔滨工业大学 | Laser-electric arc coaxial composite machining device, machining system and machining method |
| CN116100153B (en) * | 2023-03-09 | 2023-12-15 | 哈尔滨工业大学 | Laser-electric arc coaxial composite machining device, machining system and machining method |
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