CN207276770U - A kind of automatic cycle galvanization production line - Google Patents
A kind of automatic cycle galvanization production line Download PDFInfo
- Publication number
- CN207276770U CN207276770U CN201720982102.7U CN201720982102U CN207276770U CN 207276770 U CN207276770 U CN 207276770U CN 201720982102 U CN201720982102 U CN 201720982102U CN 207276770 U CN207276770 U CN 207276770U
- Authority
- CN
- China
- Prior art keywords
- station
- production line
- component
- basket
- assembly
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Abstract
A kind of automatic cycle galvanization production line is the utility model is related to, including：Multiple stations, a plurality of reciprocating orbital and multiple processing unit (plant)s, the multiple station sets along the multiple reciprocating orbital and is arranged on below the multiple reciprocating orbital, the multiple organisation of working is arranged on a plurality of reciprocating orbital and can be moved back and forth along the multiple reciprocating orbital, wherein, the station includes at least feeding station, zinc-plated station, vibration station, washing station, unloading station and recycling station.The production line of the utility model can complete feeding, and material grasping is zinc-plated, and slagging-off, vibrates unnecessary zinc acne, clean, the process such as discharging and recycling, and accuracy is high, improves production efficiency, reduces zinc-plated flaw, realizes seamless production.
Description
Technical field
Universal machine field is the utility model is related to, particularly a kind of automatic cycle galvanization production line.
Background technology
The zinc layers in one layer of gas anticorrosion of electroplating surface and beauty function are needed after parts of Casting or machine-shaping, are passed
The part galvanized method of system substantially manually carries the basket basket for filling part, and to complete electroplating process, this process makes the labor of people
Fatigue resistance increases, and production efficiency is extremely low, and security is relatively low.
Utility model content
In order to solve the above technical problems, the utility model, which is directed to a set of energy, realizes automatic zinc-plated production line and work
Skill flow, realizes efficient seamless production.
A kind of automatic cycle galvanization production line is the utility model is related to, including：Multiple stations, a plurality of reciprocating orbital and more
A processing unit (plant), the multiple station set along the multiple reciprocating orbital and are arranged on below the multiple reciprocating orbital, institute
Multiple organisation of workings are stated to be arranged on a plurality of reciprocating orbital and can move back and forth along the multiple reciprocating orbital, wherein,
The station includes at least feeding station, zinc-plated station, vibration station, washing station, unloading station and recycling station.
Further, the multiple processing unit (plant) includes at least：Feeding/sky basket retracting device, galvanizing rig, vibration dress
Put, cleaning device and device for discharging.
Further, a plurality of reciprocating orbital includes the first track, the second track and the 3rd track, the feeding/sky
Basket retracting device, galvanizing rig are arranged to move back and forth on the first track and the second track, the cleaning device and discharging dress
Install to be set to and moved back and forth in second and the 3rd on track, the vibrating device be arranged to first, second, and third track it
Between move.
Further, the galvanizing rig includes：Lifting assembly, clamp assembly, the lifting assembly can be relative to platings
Zinc device moves up and down part basket, and the clamp assembly can be that the part basket is static relative to the lifting assembly.
Further, the galvanizing rig further includes slagging-off component, and the slagging-off component can be relative to the zinc-plated dress
Put itself to move back and forth, for removing the scum silica frost on zinc liquid surface at the zinc-plated station.
Further, the slagging-off component includes scraper plate and cylinder, and the scraper plate is under the driving of the cylinder, relatively
Moved back and forth in the galvanizing rig.
Further, the vibrating device includes：Generating assembly, dampening assembly, moving assembly and frame body are vibrated, it is described
Vibration generating assembly, dampening assembly and moving assembly are arranged on the frame body, and the vibrating device can be in moving assembly
Drive the vertical direction of the multiple reciprocating orbital of lower edge to move back and forth, include accommodating on the frame body and locating element
The locating slot of basket.
Further, the cleaning device includes：Lifting assembly, clamp assembly, the lifting assembly can be relative to platings
Zinc device moves up and down part basket, and the clamp assembly can make the part basket static relative to the lifting assembly.
Further, the washing station includes the first washing station and the second washing station.
Further, the device for discharging includes the upset discharge component that can carry out at least 180 ° flip verticals, described
Upset discharge component include clamp device so that overturn device for discharging in switching process, part basket can fasten with it is described
Overturn on discharge component.
Further, the feeding/sky basket retracting device includes rotary components, drive component and support component, support group
Part supports the rotary components and drive component on ground, the driving component drive the rotary components along rotation axis into
The horizontal rotation of at least 180 ° of row.
Further, feeding station and recycling station are further included, the rotary components can be in the feeding station and sky
Rotated between basket recycling station.
The automatic zinc-plated production line of the utility model, can complete feeding, and material grasping is zinc-plated, and slagging-off, vibrates unnecessary zinc acne,
Cleaning, the process such as discharging and recycling, accuracy is high, improves production efficiency, reduces zinc-plated flaw, realizes seamless production.
Brief description of the drawings
Attached drawing described herein is used to provide a further understanding of the present invention, and forms the part of the application,
The schematic description and description of the utility model is used to explain the utility model, does not form to the utility model not
Work as restriction.In the accompanying drawings：
Fig. 1 is the schematic diagram of a specific embodiment of the galvanization production line of the utility model.
Fig. 2 is the schematic diagram of a specific embodiment of galvanizing rig on the galvanization production line of the utility model.
Fig. 3 be the utility model galvanizing rig lifting assembly and clamp assembly a specific embodiment signal
Figure.
Fig. 4 is the schematic diagram of a specific embodiment of vibrating device on the galvanization production line of the utility model.
Fig. 5 is the schematic diagram of a specific embodiment of cleaning device on the galvanization production line of the utility model.
Fig. 6 is the schematic diagram of a specific embodiment of the galvanization production line loading and unloading material device of the utility model.
Fig. 7 is showing for a specific embodiment of feeding/sky basket retracting device on the galvanization production line of the utility model
It is intended to.
Fig. 8 is showing for a specific embodiment of the slagging-off component of the galvanizing rig of the utility model of the utility model
It is intended to.
Embodiment
Below in conjunction with the accompanying drawings, the technical solution of the utility model is described in further detail.
As shown in Figure 1, it is the utility model galvanization production line device.
Multiple stations are arranged on the production line, successively including feeding station, zinc-plated station, vibration station, washing station,
Overturn unloading station and empty basket recycles station, these stations are arranged in the lower section of three tracks, in order to which each procedure of processing carries out
Technique is processed.
The correspondence component of each procedure of processing is sequentially arranged on production line, it includes track 1, zinc-plated cart component 2, lifting
Basket assembly 3, vibration car component 4, cleaning cart component 5, overturn discharge component 6, rotary loading component 7, slagging-off component 8 and
Zinc pond component 10 and service sink component 11.
1-8 below in conjunction with the accompanying drawings, does the production line and production technology and once exemplarily introduces：
Feeding：
Equipped with lifting basket assembly 3 on zinc-plated cart component 2, lift on basket assembly 3 equipped with slagging-off component 8, lift basket assembly
3 can move up and down (shown in Fig. 3) under cylinder, rack or other external force along the guide post 3-1 on lifting basket assembly 3, zinc-plated
Wheel 2-2 (Fig. 2) is housed, wheel 2-2 can be moved left and right along track on cart.
Zinc-plated 2 home position of cart component is in upper material position, after the completion of personnel's feeding of upper material position, to enabling signal, this
When lifting basket assembly 3 be moved downward at limit signal stop, being subsequently installed in lifting basket assembly 3 on clamping cylinder 3-2 start
Clamping jaw 3-5 can rotate along rotation axis 3-4,3-5 and clamp fully charged part basket MK (see Fig. 3) at this time for action, then drop basket group
Part 3 rises until rising at upper limit signal and stops, and at the same time zinc-plated cart component 2 is under the effect of external force to moving to left
It is dynamic, until stopping after zinc-plated station.
It is zinc-plated：
Zinc-plated cart component 2, which drives, fills the part basket MK of part to after zinc-plated station, and lifting basket group valency 3 is begun to decline,
Until part is all submerged in the zinc pond component 10 for filling zinc liquid, beginning is zinc-plated, and the scraper plate 8-1 in the component 8 that removes the gred at this time exists
High order end (see Fig. 8) passes through timing time then, zinc-plated end.Remove the gred works of the 8 middle scraper 8-1 of component in cylinder 8-2 at this time
Side-to-side movement (see Fig. 8) can be made along lead 8-4 under, back and forth for several times, to scrape zinc liquid upper surface in dezincify pond component 10
Scum silica frost.After slagging-off, lifting basket assembly 3 drive it is zinc-plated after part basket MK rise.Zinc-plated cart component 2 drives part basket 3
Move left to vibration station.
Vibration：
Vibration station is provided with vibration car component 4 and vibration track road.
As shown in figure 4, vibration car component 4 includes vehicle frame 4-1, wheel 4-2, (wheel 4-2 can be moved forward and backward along its track)
Damping spring 4-3, vehicle frame top 4-4, and vibrating motor 4-5.
After zinc-plated cart component 2 drives part basket 3 to move left to vibration station, element basket assembly 3 declines, part basket group
Clamping cylinder 5-2 actions in part 3 make clamping jaw 5-5 unclamp part basket MK, part basket MK is fallen within the positioning of vibration car top 3-4
In groove.The vibrating motor 4-5 in vibration component 4 starts to act at this time, drives part basket MK to do and vibrates, so as to the piece surface that shakes
Zinc acne and the inadequate zinc liquid of adhesive force.At this time zinc-plated cart component 2 be back to home position wait next time feeding it is complete
Into.
Cleaning：
Vibration is passed through after the completion of timing, and EMU of shaking transports part basket MK backward along its track under the effect of external force by 4
Stop to the track lowermost limit where cleaning cart component 5.
Clean at this time during cart component 5 is moved to the left under the drive of external force and wheel 5-1 until being limited above vibration car 4
Stop at position.Similarly, cleaning cart component 5 also includes same structure lifting basket 3 and vehicle wheel component 5-1.Lift basket assembly 3
Spacing place is dropped to stop declining, lifting the actions of the clamping cylinder 3-2 in basket assembly 3 makes clamping jaw 3-5 clamp part basket MK, and
Drive it to rise to spacing, vibrate car component at this time and be reset to original position, simultaneously clean cart component 5 in external force and car
Take turns and moved right under the drive of 5-1 to stopping at a service sink of the top of service sink component 11；Service sink group 11 includes two
A separated service sink is a service sink and the secondary cleaning pond on the right on the left side respectively.Element basket assembly 3 is in external force at this time
Under the action of move downward and make part basket MK fall within a service sink and then rise to complete once to clean.Same cleaning cart
Component 5 is moved right to above secondary cleaning pond, completes secondary cleaning.
Discharging：
After secondary cleaning, during cleaning cart component 5 moves right under the drive of external force and wheel 5-1 until
Overturn at discharging station turning and stop at the uppermost limit of discharge component 6, part basket group is begun to decline 3, element basket assembly 3
In clamping cylinder 3-2 start to unclamp, clamping jaw 3-5 is loosened part basket MK, the part basket MK for filling part falls within upset discharging
In turning groove 6-1 in component 6, the cylinder 6-5 overturn at this time in discharge component 6 starts to act, and drives axis pin 6-6, insertion
(part during to rotate in part basket can drop and part basket is unlikely to drop) at this time in the pin hole of part basket MK middle and lower parts
Turning groove 6-1 drives part basket MK to do 180 degree rotation (see Fig. 6) along axis 6-4 under the action of actuator 6-3.Make finished product
Part is fallen into the finished product frame 9 below track (Fig. 1), and rear turn trough 6-1 drives sky part basket KK to be reset to 0 degree.
Empty basket recycling and rotary loading
After spinning reduction, cleaning cart component 5 is moved to 6 top of upset component and stops element basket assembly 3 at this time
Begin to decline, the cylinder 6-5 overturn in discharge component 6 starts to act, and drives axis pin 6-6, away from the part basket KK without part
The pin hole of middle and lower part, the cylinder 3-2 actions in element basket assembly 3, makes clamping jaw 3-5 clamp the part basket KK of no part, rises
And move to right into rotary loading component 7 on recycling station behind the top of turntable 7-1A stations, lifting basket assembly declines and decontrols
Part basket, makes the part basket of no part fall within one end station of turntable 7-1A.Cleaning cart is reset to cleaning position at this time
Wait is put to clean next time.
See that Fig. 7 rotary loadings component 7 includes turntable 7-1, wherein containing two stations 7-1A and 7-1B, rotation axis 7-2,
Driving cylinder 7-3, stent 7-4.Rotary loading component 7 is fixed on ground by stent 7-4.Revolved under the action of driving cylinder 7-3
Turntable 7-1 can do the rotation of 0-180 degree along rotation axis 7-2.
After the part basket KK of no part is put on one end station 7-1A of turntable 7-1 by element basket assembly, rotation
Platform starts to rotate 180 degree, and empty part basket KK is sent to feeding station and waits artificial loading.Zinc-plated cart group after the completion of feeding
It is zinc-plated that part 2 starts crawl progress.Turntable 7-1, which resets, waits next empty part basket.One cycle is completed at this time.
Finally it should be noted that：Above example is only illustrating the technical solution of the utility model rather than it is limited
System；Although the utility model is described in detail with reference to preferred embodiment, those of ordinary skill in the art should
Understand：It can still modify to specific embodiment of the present utility model or some technical characteristics are equally replaced
Change；Without departing from the spirit of technical solutions of the utility model, it should all cover in the claimed technical side of the utility model
Among case scope.
Claims (12)
- A kind of 1. automatic cycle galvanization production line, it is characterised in that including：Multiple stations, a plurality of reciprocating orbital and multiple processing Device, the multiple station sets along the multiple reciprocating orbital and is arranged on below the multiple reciprocating orbital, the multiple Organisation of working is arranged on a plurality of reciprocating orbital and can be moved back and forth along the multiple reciprocating orbital, wherein, the work Position includes at least feeding station, zinc-plated station, vibration station, washing station, unloading station and recycling station.
- 2. production line as claimed in claim 1, it is characterised in that the multiple processing unit (plant) includes at least：Feeding/sky basket returns Receiving apparatus, galvanizing rig, vibrating device, cleaning device and device for discharging.
- 3. production line as claimed in claim 2, it is characterised in that a plurality of reciprocating orbital includes the first track, the second rail Road and the 3rd track, the feeding/sky basket retracting device, galvanizing rig are arranged to back and forth move on the first track and the second track Dynamic, the cleaning device and device for discharging are arranged to move back and forth on track in second and the 3rd, and the vibrating device is arranged to Moved between first, second, and third track.
- 4. production line as claimed in claim 2, it is characterised in that the galvanizing rig includes：Lifting assembly, clamp assembly, The lifting assembly can move up and down part basket relative to galvanizing rig, and the clamp assembly can be that the part basket is opposite It is static in the lifting assembly.
- 5. production line as claimed in claim 3, it is characterised in that the galvanizing rig further includes slagging-off component, the slagging-off Component can move back and forth in itself relative to the galvanizing rig, for removing the floating of zinc liquid surface at the zinc-plated station Slag.
- 6. production line as claimed in claim 5, it is characterised in that the slagging-off component includes scraper plate and cylinder, the scraper plate Under the driving of the cylinder, moved back and forth relative to the galvanizing rig.
- 7. production line as claimed in claim 2, it is characterised in that the vibrating device includes：Vibrate generating assembly, damping group Part, moving assembly and frame body, vibration generating assembly, dampening assembly and the moving assembly are arranged on the frame body, described to shake Dynamic device can move back and forth in the vertical direction of the multiple reciprocating orbital of drive lower edge of moving assembly, be wrapped on the frame body Include the locating slot that can be accommodated with locating element basket.
- 8. production line as claimed in claim 2, it is characterised in that the cleaning device includes：Lifting assembly, clamp assembly, The lifting assembly can move up and down part basket relative to galvanizing rig, and the clamp assembly can be that the part basket is opposite It is static in the lifting assembly.
- 9. production line as claimed in claim 1, it is characterised in that the washing station is clear including the first washing station and second Wash station.
- 10. production line as claimed in claim 2, it is characterised in that the device for discharging hangs down including that can carry out at least 180 ° The upset discharge component directly overturn, the upset discharge component includes clamp device, so that upset device for discharging is being turned over Cheng Zhong, part basket can be fastened to be overturn on discharge component with described.
- 11. production line as claimed in claim 2, it is characterised in that the feeding/sky basket retracting device include rotary components, Drive component and support component, support component supports the rotary components and drive component, and on ground, the driving component is driven Move the horizontal rotation that the rotary components carry out at least 180 ° along rotation axis.
- 12. production line as claimed in claim 11, it is characterised in that further include feeding station and recycling station, the rotation Component can rotate between the feeding station and empty basket recycling station.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720982102.7U CN207276770U (en) | 2017-07-31 | 2017-07-31 | A kind of automatic cycle galvanization production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720982102.7U CN207276770U (en) | 2017-07-31 | 2017-07-31 | A kind of automatic cycle galvanization production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207276770U true CN207276770U (en) | 2018-04-27 |
Family
ID=61986900
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720982102.7U Active CN207276770U (en) | 2017-07-31 | 2017-07-31 | A kind of automatic cycle galvanization production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207276770U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108531945A (en) * | 2018-06-28 | 2018-09-14 | 浙江俊荣五金工业有限公司 | A kind of novel galvanizing assembly line |
| CN109321965A (en) * | 2017-07-31 | 2019-02-12 | 河北犇创机电设备制造有限公司 | A kind of automatic cycle galvanization production line and method |
| CN110670009A (en) * | 2018-11-11 | 2020-01-10 | 海盐宝利机械有限公司 | Hot galvanizing production system |
| CN110804718A (en) * | 2018-11-11 | 2020-02-18 | 海盐宝利机械有限公司 | Hot galvanizing production process |
-
2017
- 2017-07-31 CN CN201720982102.7U patent/CN207276770U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109321965A (en) * | 2017-07-31 | 2019-02-12 | 河北犇创机电设备制造有限公司 | A kind of automatic cycle galvanization production line and method |
| CN108531945A (en) * | 2018-06-28 | 2018-09-14 | 浙江俊荣五金工业有限公司 | A kind of novel galvanizing assembly line |
| CN110670009A (en) * | 2018-11-11 | 2020-01-10 | 海盐宝利机械有限公司 | Hot galvanizing production system |
| CN110804718A (en) * | 2018-11-11 | 2020-02-18 | 海盐宝利机械有限公司 | Hot galvanizing production process |
| CN110804718B (en) * | 2018-11-11 | 2023-01-10 | 嘉兴宝利机械股份有限公司 | Hot galvanizing production process |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN207276770U (en) | A kind of automatic cycle galvanization production line | |
| CN207079292U (en) | A kind of electroplanting device | |
| CN112281194B (en) | Rust removal electroplating equipment with waste residue collecting structure for metal pipe | |
| CN202155333U (en) | Ultrasonic cleaning device of solar battery silicon chip with throwing device | |
| CN102319693A (en) | Ultrasonic cleaning device with throwing device for solar cell silicon chips | |
| CN110280388A (en) | A kind of new-type magnetic separator and application method | |
| CN103977888B (en) | Method and device for deironing continuously in slurry in bi-twisting mode | |
| CN209174495U (en) | A kind of stone screening and washing plant | |
| CN109321965A (en) | A kind of automatic cycle galvanization production line and method | |
| CN203996965U (en) | Automatic hanging machine of pullers | |
| CN108043769B (en) | Stirring type moving automobile part washing equipment | |
| CN106269610B (en) | The automatic doctoring apparatus of adhesive tape residue glue and scraping methods | |
| CN107876463A (en) | A kind of rolling bearing steel ball surface cleaning device | |
| CN107059097A (en) | A kind of electroplanting device | |
| CN103796937B (en) | Conveying work pieces pass through the transport mechanism and method of processing region | |
| CN115449733B (en) | Hot galvanizing lifting appliance | |
| CN105314139A (en) | Automatic pull head hanging machine | |
| JPH06179991A (en) | Device and method for cleaning | |
| CN109329986A (en) | The cleaning device of mealy potato processing | |
| CN208946452U (en) | A kind of battery recycling separates and collects lifting device | |
| CN212438514U (en) | Cleaning equipment | |
| CN211757263U (en) | Ultrasonic cleaning device for positive and negative electrode plates | |
| JPS61194198A (en) | Transfer device for material to be treated in surface treatment | |
| CN206838636U (en) | A kind of ultrasonic cleaning equipment | |
| CN210906072U (en) | Continuous production equipment for silica sol |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |