Utility model content
In consideration of it, the utility model proposes a kind of spectrum sample cutting machine, it is intended to solves the above problems.
The utility model proposes a kind of spectrum sample cutting machine, placed as being provided with the base of workbench for pressing from both sides
The firmly level table of the clamp system of sample, it is characterised in that sloping platform face is additionally provided with base, cutting mechanism is arranged on clamping
The top of mechanism simultaneously connects servo-operated mechanism;Servo-operated mechanism is fixed on sloping platform face, and the servo-operated mechanism drives
Cutting mechanism is moved up and down along sloping platform face;Detent mechanism is additionally provided with level table, detent mechanism is connected with clamp system, institute
State detent mechanism and promote clamp system along level table unidirectional motion;Clamp system side is provided with mechanism for sorting, sorter
Structure is fixed on level table end.
Further, above-mentioned spectrum sample cutting machine, it is characterised in that the mechanism for sorting is driven by rotatable mechanism to be revolved
Turn.
Further, above-mentioned spectrum sample cutting machine, it is characterised in that the clamp system is driven by hydraulic system, hydraulic pressure
System is fixed on base.
Further, above-mentioned spectrum sample cutting machine, it is characterised in that the clamp system include stationary fixture and with fixation
The sliding clamp that fixture is slidably connected;Sliding clamp end set is servo-actuated fixture, is servo-actuated the clip board engagement of fixture and stationary fixture
Clamp sample.
Further, above-mentioned spectrum sample cutting machine, it is characterised in that the servo-actuated fixture end face and clamping plate end face are not parallel
Set.
Further, above-mentioned spectrum sample cutting machine, it is characterised in that the detent mechanism includes being fixed on level table
Bottom plate, the guide rail on bottom plate, the retainer being fixed on bottom plate and the sliding panel being slidably connected with guide rail;Electricity on retainer
Machine is connected with ball screw one end, and the ball screw other end is rotatablely connected with bottom plate;Nut on ball-screw is consolidated with sliding panel
Surely connect.
Further, above-mentioned spectrum sample cutting machine, it is characterised in that the mechanism for sorting main body is fixed frame, fixed frame
The sample sliding slot for being internally provided with rotary cylinder and being connected with rotary cylinder;Fixed frame side is provided with waste sample bucket.
Further, above-mentioned spectrum sample cutting machine, it is characterised in that the fixed frame upper end is provided with clamping cylinder and folder
The stationary jaw of tight cylinder driving.
Further, above-mentioned spectrum sample cutting machine, it is characterised in that be additionally provided with the clamp system and cut for ejection
Cut the ejection cylinder of rear remaining sample.
Further, above-mentioned spectrum sample cutting machine, it is characterised in that the clamp system stationary fixture side is additionally provided with
Sample support mechanism, sample support mechanism include the rotary cylinder being fixed on stationary fixture and the sample being connected with rotary cylinder
Support plate.
The utility model reduces operating personnel's operation element compared with present cutting machine, shortens process time, efficiency
It is high;The degree of automation is high, and sample can be sorted.
Embodiment
The exemplary embodiment of the disclosure is more fully described below with reference to accompanying drawings.Although the disclosure is shown in attached drawing
Exemplary embodiment, it being understood, however, that may be realized in various forms the disclosure without should be by embodiments set forth here
Limited.On the contrary, these embodiments are provided to facilitate a more thoroughly understanding of the present invention, and can be by the scope of the present disclosure
Completely it is communicated to those skilled in the art.It should be noted that in the case where there is no conflict, the implementation in the utility model
Feature in example and embodiment can be mutually combined.It is below with reference to the accompanying drawings and in conjunction with the embodiments new to describe this practicality in detail
Type.
The utility model is based on following design concept:The length of cutting sample can be controlled by designing a kind of cutting machine, and
And the sample that can be completed to cutting sort, such cutting machine, which should include at least, can set other mechanisms its it
On base;For cutting the cutting mechanism of sample, cutting mechanism is required to feed and withdrawing;The clamping machine of fixed sample
Structure;For controlling the detent mechanism of cutting specimen length;And for sorting the mechanism for sorting of sample.
Consider that clamp system mean level is placed, and cutting mechanism is typically designed in the top of fixture, therefore on base
Design level table top and sloping platform face, design servo on level table, on sloping platform face by clamp system and detent mechanism design and pass
Motivation structure, design servo-operated mechanism drive cutting mechanism to be moved up and down along sloping platform face, and sorting structure is designed in level table
Side.Then by designing a control system respectively to clamp system, detent mechanism, cutting mechanism, servo-operated mechanism
And mechanism for sorting, following scheme is completed, clamp system clamps sample, and clamp system is moved to by detent mechanism according to Cutting Length
Designated position, starts cutting mechanism and servo-operated mechanism, and servo-operated mechanism drives cutting mechanism to move down on after completion cutting
Move, the sample of mechanism for sorting sorting cutting.
In fact, clamp system is unidirectionally mobile can just to control Cutting Length, therefore only design clamp system passes through positioning
Mechanism unidirectionally moves on level table.And can select a variety of for the designing scheme of mechanism for sorting, basis can be passed through
Specimen length design aperture after difference cutting, arrangement small-bore rear, make sample drop corresponding length aperture in front large hole footpath
Collection box in;The information of specimen length can also be cut according to control system, design mechanical structure is sorted sample.
Here mechanism for sorting is designed as being driven by rotatable mechanism and rotated, which can select motor or rotation
Rotaring cylinder, configuration retarder is generally also needed to using motor;Preferably, rotary cylinder is selected here.
And clamp system can also take motor driving or hydraulic-driven;Preferably select to be applicable in hydraulic system drive here
It is dynamic, therefore one hydraulic system of installation is set also on base.
Therefore, the full-automatic spectrum sample cutting machine designed as follows is made according to preferred solution:As shown in Figure 1 and Figure 2, including
Base 1, servo-operated mechanism 2, cutting mechanism 3, hydraulic pressure clamping mechanism 4, detent mechanism 5, hydraulic system 6, sample sorter 7.
Sloping platform face 102 is provided with base, cutting mechanism 3 is arranged on the top of Hydraulic Clamping Mechanism 4 and connects servo-operated mechanism 2;
Servo-operated mechanism 2 is fixed on sloping platform face 102, and the servo-operated mechanism drives cutting mechanism to be moved up and down along sloping platform face;
Detent mechanism is additionally provided with level table 101, detent mechanism 5 is connected with clamp system 4, and the detent mechanism promotes clamping machine
Structure is along level table unidirectional motion;4 side of clamp system is provided with mechanism for sorting 7, and mechanism for sorting 7 is fixed on level table end
Portion.
Servo-operated mechanism 2 shown in Fig. 3, Fig. 4 is directly anchored to the oblique bed surface 102 of base, by servomotor 201, planet
Gear reducer 202, retainer 203, line slideway 204, fixed glides 205, screw tailstock 206, alignment sensor 207 and base 21
Composition.Alignment sensor 207 includes sensor 2071, the walking track 2073 and inductor 2072 of sensor.Sensor is set
Meter is for the distance of supplementary controlled system control fixed glides 205.Fixed glides 205 are fixed with the nut on ball screw to be connected
Connect, servomotor 201 drives ball-screw rotation to move up and down fixed glides 12 with planetary reducer 202 by shaft coupling.
Line slideway 204 is installed in 205 both sides of fixed glides, and fixed glides 205 are connected with line slideway 204, make fixed glides 205
It is not in radial and axial play in lifting process.
Cutting mechanism 3 shown in Fig. 5, Fig. 6 is installed on servo-operated mechanism 2, follows fixed glides 12 to move up and down, and is realized
Cut sample.Cutting mechanism 3 is by motor 31, electric baseboard 32, retarder 301, transmission shaft 302, drive axle seat 303, cutting sheet
Shield 304, cutting sheet steel brush 305, cutting sheet guide plate 306, cutting sheet 307 and cutting sheet clamping plate 308 form.Electric baseboard 32
In fixed glides 205, retarder 301, motor 31 and drive axle seat 303 are installed on electric baseboard 32.Transmission shaft 302
It is rotatablely connected with drive axle seat 303, the left side of transmission shaft 302 is connected with retarder 301 and motor 31, installation alloy on the right side of transmission shaft
Cutting sheet 307.Cutting sheet shield 304 is also equipped with drive axle seat.Cutting sheet steel brush 305 is installed on cutting sheet shield 304,
When cutting sheet 307 rotates, steel brush 305 removes the chip of between cog with rotation.Cutting sheet clamping plate 308 is only solid by cutting sheet
It is scheduled on transmission shaft 302.Cutting sheet guide plate 306 ensures that cutting sheet 307 will not tilt in cutting process, the surfacing cut out
It is smooth.
Hydraulic Clamping Mechanism 4 shown in Fig. 7, Fig. 8 is installed on base 1, for clamping sample.Hydraulic Clamping Mechanism is by clamping
It is bottom plate 41, dovetail groove fixed plate 401, dovetail groove sliding panel 402, hydraulic cylinder 403, stationary fixture 404, sliding clamp 405, servo-actuated
Fixture 406, rotary cylinder 407, sample support 408 and ejection cylinder 409 form.Dovetail groove fixed plate 401, which is installed on, to be clamped
On bottom plate 41.Dovetail groove sliding panel 402 slides in dovetail groove fixed plate 401.Geometrical clamp is installed on dovetail groove sliding panel 402
Tool 404.Hydraulic cylinder 403, rotary cylinder 407 are fixed on stationary fixture 404.Sliding clamp 405 is slided with stationary fixture 406 to be connected
Connect, hydraulic cylinder 403 drives sliding clamp 405 to move left and right.405 end set of sliding clamp is servo-actuated fixture 406, is servo-actuated fixture
405 coordinate with the clamping plate 4041 of stationary fixture 404 and clamp sample, and servo-actuated fixture 406 makes a reservation for a certain size with sliding clamp 405
Gap 4051, servo-actuated fixture 406 is done on sliding clamp 405 to be swung by a small margin, to adapt to the sample 8 of different size shape.Institute
The not parallel setting in 4041 end face of clamping plate of servo-actuated 4051 end face of fixture and stationary fixture 404 is stated, can so prevent sample 8 from folder
Skidded off above mouthful.
The end face 4081 that sample support 408 is contacted with sample 8 is circular arc type, and more preferable is bonded with cylindric sample.
Rotary cylinder 407 plays the role of such with ejection cylinder 409:When cutting the waste material of sample 8, rotary cylinder 407 drives examination
Sample supporting item 408 is contacted with 8 bottom of sample, and after cutting mechanism 3 cuts off sample waste, rotary cylinder 407 rotates clockwise, band
The dynamic sample support 408 for holding sample waste moves down, and the waste sample after cutting falls from sample support 408 therewith
In the waste material bucket 706 for entering mechanism for sorting 7.
Fig. 9, Figure 10 show detent mechanism 5, and detent mechanism 5 is installed on base 1.Detent mechanism 5 by mounting base 51,
Servomotor 501, gear reducer 502, retainer 503, line slideway 504, ball-screw 505, sliding panel 506,507 and of fixed plate
Connecting plate 508 forms.Line slideway 504 and retainer 503 are fixed on mounting base 51.Sliding panel and the spiral shell on ball screw
Mother is fixedly connected, and servomotor 501 and gear reducer 502 are driven before and after ball-screw rotation drives sliding panel 506 by shaft coupling
It is mobile.Line slideway 504 is installed in 506 both sides of sliding panel, and sliding panel 506 is placed on line slideway 504, and line slideway 504 makes
Be not in radial and axial play in 506 moving process of sliding panel.Fixed plate 507 is installed on the middle position of sliding panel 506
Put, fixed plate 507 is fixedly connected with connecting plate 508, and axis pin 5081, the mobile drive of sliding panel 506 are also provided with connecting plate
Connecting plate 508 moves back and forth.Detent mechanism is linked together with Hydraulic Clamping Mechanism 4 using axis pin 5081, so that hydraulic clip
Tight mechanism 4 moves back and forth.This device is exactly to do corresponding adjustment to cut the thickness of circular disc test specimen.
Hydraulic system 6 shown in Figure 11, Figure 12 provides pressure for Hydraulic Clamping Mechanism 4, by motor 601, connecting flange cylinder
602nd, hydraulic pump 603, fuel tank 604, hydraulic valve 605, oil path block 606 and air filter 607 form.Motor 42 and hydraulic pump 44
On connecting flange cylinder 43, connected between motor 42 and hydraulic pump 44 by shaft coupling.Connecting flange cylinder 43 is fixed on oil
On case 45.Oil path block 47, air filter 48 are also mounted on fuel tank 45.The oil outlet adapter road connection oil path block of hydraulic pump 44
47 P mouths, the T mouths of oil path block are the oil return box mouth of hydraulic oil.Hydraulic valve 46, hydraulic pressure oil meter are installed on oil path block 47.Oil circuit
The A mouths of block connect the rod chamber of hydraulic cylinder 27, and the B mouths of oil path block connect the rodless cavity of hydraulic cylinder 27.Air filter 48 is used for for oil
Case refuels.
Sample mechanism for sorting shown in Figure 13, Figure 14 7 is used for the sorting of waste sample, circular disc test specimen and spectrum samples, and waste sample is received
Gather together, be uniformly processed.Sample mechanism for sorting 7 is by clamping cylinder 701, stationary jaw 702, fixed frame 703, rotary cylinder
704th, sample sliding slot 705 and waste material bucket 706 form.Mechanism for sorting main body is fixed frame 703, and fixed frame is internally provided with rotary pneumatic
Cylinder 704 and the sample sliding slot 305 being connected with rotary cylinder;Fixed frame side is provided with waste sample bucket.Operation principle is as follows:Cutting is useless
During material, the rotation of rotary cylinder 704 drives sample sliding slot 705, sample sliding slot 705 is in vertical position, waste material is directly entered examination
In waste sample bucket below sample sorter;When cutting circular disc test specimen, the rotation of rotary cylinder 704 drives sample sliding slot 705, slides sample
Groove 705 is in obliquity, the i.e. position as shown in Figure 13,14.
A sleeve clamp (i.e. clamping cylinder 701, stationary jaw 702) is added when cutting circular disc test specimen, this is to protect
The flatness of card cutting circular disc test specimen, while coordinate with mechanism for sorting and preferably carry out sample classification.Operation principle is as follows:Clamp
Cylinder 701 drives 702 sinciput of stationary jaw, sample is clamped, after the completion of cutting, clamping cylinder 701 retracts original position, circular disc test specimen
Directly drop in sample sliding slot 705, slip into sample collection groove, then the hydraulic cylinder 403 of clamp system 4 drives sliding clamp
405 retract, and ejection cylinder 409 ejects remaining spectrum samples, and remaining spectrum samples drop in sample sliding slot 705, sliding
Enter sample collection groove.
Workflow after spectrum sample cutting machine installation control system is described below according to said structure:
(1) information of predetermined cuts circular disc test specimen thickness is set in the controls;
(2) sample is placed on the fixture of cutting machine, control system signal control hydraulic cylinder 403 drives sliding clamp
405 clamp sample,
(3) control signal control detent mechanism 5 promotes clamp system 4 to move distance to a declared goal, accords with the length of cutting waste material
Close basic demand;
(4) control signal control servo-operated mechanism drives cutting mechanism to be moved downwards along sloping platform, cuts sample, cutting
After the completion of move up, then control signal control clamp system 4 on rotary cylinder 407 drive sample support turn clockwise
Dynamic, waste material is fallen into waste material bucket 706;
(5) control signal control detent mechanism 5 promotes clamp system 4 to move distance to a declared goal, and the distance and circular disc test specimen are thick
Degree is consistent, and then the stationary jaw on control signal control mechanism for sorting 7 clamps sample;
(6) control signal control servo-operated mechanism drives cutting mechanism to be moved downwards along sloping platform, cuts sample, cutting
After the completion of move up, then the rotation of rotary cylinder 704 on control signal control mechanism for sorting 7 drive sample sliding slot 705 by
Vertical position goes to obliquity;
(7) stationary jaw on control signal control mechanism for sorting 7 retracts, after circular disc test specimen falls into sample sliding slot 705, control
The sliding clamp of signal control clamp system 4 processed unclamps, and ejection cylinder 409 ejects remaining spectrum samples, remaining spectrum
Sample drops in sample sliding slot 705, slips into sample collection groove.
Obviously, those skilled in the art can carry out the utility model various modification and variations without departing from this practicality
New spirit and scope.If in this way, these modifications and variations of the utility model belong to the utility model claims and
Within the scope of its equivalent technologies, then the utility model is also intended to comprising including these modification and variations.