CN207252766U - A kind of combined type wind divides device - Google Patents
A kind of combined type wind divides device Download PDFInfo
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Abstract
本实用新型提供一种复合式风分器,该风分器包括下仓壳,下仓壳一侧开有进风口,在进风口上方、下仓壳同一侧连通进料皮带机,通过进料皮带机向下仓壳内部输送物料;在下仓壳的底部设有底部皮带输送机,在下仓壳的下部、底部皮带输送机上方设有可伸缩皮带输送机;在下仓壳的顶部固定有排放罩,在下仓壳的上部一侧设有挡料板,另一侧设有调节机构;通过进料皮带机输送的物料较轻部分被到侧向风吹起,沿调节机构和挡料板形成的通道进入排放罩内。本实用新型的复合式风分器通过降低物料流量来提高后级风分器的风分效率,从而提高一打后风分器组合总的风分效率,同时减少一打后风分器配置数量,实现节能降耗的目的。
The utility model provides a composite air separator, which comprises a lower bin shell, an air inlet is opened on one side of the lower bin shell, and a feeding belt conveyor is connected above the air inlet and on the same side of the lower bin shell. The belt conveyor conveys materials inside the lower bin shell; there is a bottom belt conveyor at the bottom of the lower bin shell, and a retractable belt conveyor is set at the bottom of the lower bin shell and above the bottom belt conveyor; a discharge cover is fixed on the top of the lower bin shell , there is a baffle plate on one side of the upper part of the lower shell, and an adjustment mechanism on the other side; the lighter part of the material conveyed by the feeding belt conveyor is blown up by the side wind, along the gap formed by the adjustment mechanism and the baffle plate channel into the exhaust hood. The composite air separator of the utility model improves the air separation efficiency of the rear air separator by reducing the material flow rate, thereby improving the combined air separation efficiency of a dozen rear air separators, and at the same time reducing the configuration number of a dozen rear air separators , to achieve the purpose of saving energy and reducing consumption.
Description
技术领域technical field
本实用新型属于烟草打叶复烤技术领域内的烟叶风分技术,具体涉及一种复合式风分器。The utility model belongs to the air separation technology of tobacco leaves in the technical field of tobacco threshing and redrying, and in particular relates to a composite air separation device.
背景技术Background technique
风分器是打叶复烤生产线的重要组成部分,其作用是将打叶器输出的梗、叶混合物分离成单纯的叶片和烟梗。传统风分器采用重力浮选的原理,利用风力将打后合格叶片从打后烟梗、烟叶中分离出来。风分时,利用物料间或物料不同组分间悬浮速度的差异进行物料分离,即悬浮速度小于气流速度的物料随气流上升,而悬浮速度大于气流速度的物料落下来。利用重力浮选风分结构简单,处理能力大,但存在风分器负载大,能耗高等问题,往往在一打后需要配置6级风分来保证打后叶片的风分效率。The air separator is an important part of the threshing and re-baking production line. Its function is to separate the stem and leaf mixture output by the leaf topper into simple leaves and tobacco stems. The traditional air separator adopts the principle of gravity flotation, and uses wind force to separate the qualified leaves after threshing from the stems and leaves of tobacco after threshing. During air separation, the material is separated by using the difference in suspension velocity between materials or different components of the material, that is, the material whose suspension velocity is lower than the airflow velocity rises with the airflow, while the material whose suspension velocity is greater than the airflow velocity falls down. Using gravity flotation air separation has a simple structure and large processing capacity, but there are problems such as large load on the air separator and high energy consumption. It is often necessary to configure 6-level air separation after a dozen to ensure the air separation efficiency of the blades after beating.
发明内容Contents of the invention
本实用新型的目的在于提供一种复合式风分器,其通过降低物料流量来提高后级风分器的风分效率,从而提高一打后风分器组合总的风分效率,同时减少一打后风分器配置数量,实现节能降耗的目的。The purpose of this utility model is to provide a compound air separator, which can improve the air separation efficiency of the rear air separator by reducing the material flow rate, thereby improving the total air separation efficiency of a dozen rear air separators, and at the same time reducing a The number of configurations of the rear air separator can achieve the purpose of saving energy and reducing consumption.
实现本实用新型目的的技术方案:一种复合式风分器,该风分器包括下仓壳,下仓壳一侧开有进风口,在进风口上方、下仓壳同一侧连通进料皮带机,通过进料皮带机向下仓壳内部输送物料;在下仓壳的底部设有底部皮带输送机,在下仓壳的下部、底部皮带输送机上方设有可伸缩皮带输送机,通过进料皮带机输送的物料较重部分分别落到底部皮带输送机和可伸缩皮带输送机上;在下仓壳的顶部固定有排放罩,在下仓壳的上部一侧设有挡料板,另一侧设有调节机构;通过进料皮带机输送的物料较轻部分被到侧向风吹起,沿调节机构和挡料板形成的通道进入排放罩内。The technical solution for realizing the purpose of the utility model: a composite air separator, which includes a lower bin shell, an air inlet is opened on one side of the lower bin shell, and the feed belt is connected to the same side of the lower bin shell above the air inlet machine, through the feeding belt conveyor to convey materials to the interior of the lower bin shell; there is a bottom belt conveyor at the bottom of the lower bin shell, and a retractable belt conveyor is installed at the bottom of the lower bin shell and above the bottom belt conveyor, through the feeding belt The heavier part of the material conveyed by the machine falls on the bottom belt conveyor and the retractable belt conveyor respectively; a discharge cover is fixed on the top of the lower bin shell, a material blocking plate is set on the upper side of the lower bin shell, and an adjustment is set on the other side. Mechanism; the lighter part of the material conveyed by the feeding belt conveyor is blown by the side wind, and enters the discharge hood along the channel formed by the adjustment mechanism and the baffle plate.
如上所述的一种复合式风分器,其所述的下仓壳固定在四个支腿组件上。As mentioned above, a composite air separator, the lower housing is fixed on the four support leg assemblies.
如上所述的一种复合式风分器,其所述的调节机构带有的挡板与挡料板形成通道。As mentioned above, a compound wind separator, the baffle plate and the material baffle plate of the adjustment mechanism form a channel.
如上所述的一种复合式风分器,其所述的调节机构带有的挡板可左右移动,从而实现与挡料板形成通道宽度可调节。As for the composite air divider as described above, the baffle attached to the adjustment mechanism can move left and right, so that the width of the channel formed with the material baffle can be adjusted.
如上所述的一种复合式风分器,其所述的排放罩上带有照明灯。As a kind of composite air separator as mentioned above, there is an illuminating lamp on the discharge cover.
如上所述的一种复合式风分器,其所述的可伸缩皮带输送机将落在其皮带上的较重物料送入下一级风分器。As mentioned above, the compound air separator, the retractable belt conveyor will send the heavy materials falling on the belt to the next stage air separator.
如上所述的一种复合式风分器,其所述的底部皮带输送机将落在其皮带上的较重物料送入第二级打叶器。As a kind of composite air separator as mentioned above, the belt conveyor at the bottom sends the heavier materials falling on the belt to the second stage leaf topper.
如上所述的一种复合式风分器,其所述的排放罩将进入其内部的较轻物料送出,该较轻物料主要为游离叶片。As for the composite wind separator as mentioned above, the discharge hood sends out the lighter materials that enter the interior, and the lighter materials are mainly free blades.
如上所述的一种复合式风分器,其所述的可伸缩皮带输送机位于进料皮带机下方并且在底部皮带输送机中部上方。As for the composite wind separator as described above, the retractable belt conveyor is located below the feeding belt conveyor and above the middle part of the bottom belt conveyor.
本实用新型的效果在于:本实用新型所述的复合式风分器,采用卧分、立分两种方式在同一壳体内对物料进行两次风分,使大部分梗和叶含梗不进入下一级风选,直接进入第二级打叶器,减少梗、叶含梗进入后级风分器的机会,减少了梗、叶含梗的造碎,同时减少了游离叶片进入二级打叶器的几率,降低了后级风分器、高速皮带机负载能耗,提高后级风分器的风分效率。一打后总风分效率可提高5%,进入二打游离叶片量小于5%。The effect of the utility model is that: the composite air separator described in the utility model adopts two ways of horizontal splitting and vertical splitting to divide the material twice in the same shell, so that most of the stems and leaves with stems do not enter The next level of wind selection directly enters the second level defoliator, reducing the chance of stems and leaf stems entering the subsequent air separator, reducing the breakage of stems and leaf stems, and reducing free leaves entering the second stage. The probability of leaf device reduces the load energy consumption of the rear air separator and high-speed belt conveyor, and improves the air separation efficiency of the rear air separator. After one dozen, the total air separation efficiency can be increased by 5%, and the amount of free leaves after entering the second dozen is less than 5%.
附图说明Description of drawings
图1为本实用新型所述的一种复合式风分器结构示意图;Fig. 1 is a kind of composite air separator structure schematic diagram described in the utility model;
图2为本实用新型所述的一种复合式风分器物料流动示意图;Fig. 2 is a schematic diagram of material flow of a compound air separator described in the utility model;
图中:1.排放罩;2.调节机构;3.挡料板;4.下仓壳;5.可伸缩皮带输送机;6.底部皮带输送机;7.支腿组件;8.进料皮带机;9.进风口;10.照明灯。In the figure: 1. Discharge cover; 2. Adjusting mechanism; 3. Material blocking plate; 4. Lower bin shell; 5. Retractable belt conveyor; 6. Bottom belt conveyor; 7. Outrigger assembly; 8. Feeding Belt conveyor; 9. Air inlet; 10. Lighting lamp.
具体实施方式Detailed ways
下面结合附图和具体实施例对本实用新型所述的一种复合式风分器作进一步描述。A compound wind separator described in the utility model will be further described below in conjunction with the accompanying drawings and specific embodiments.
如图1和图2所示,本实用新型所述的一种复合式风分器,其主要包括排放罩1、调节机构2、挡料板3、下仓壳4、可伸缩皮带输送机5、底部皮带输送机6、支腿组件7、进料皮带机8等。As shown in Figure 1 and Figure 2, a composite wind separator described in the utility model mainly includes a discharge cover 1, an adjustment mechanism 2, a material blocking plate 3, a lower bin shell 4, and a retractable belt conveyor 5 , Bottom belt conveyor 6, outrigger assembly 7, feed belt conveyor 8, etc.
其中,下仓壳4固定在四个支腿组件7上,下仓壳4一侧开有进风口9,在进风口9上方、下仓壳4同一侧连通进料皮带机8,通过进料皮带机8向下仓壳4内部输送物料。Wherein, the lower bin shell 4 is fixed on the four outrigger assemblies 7, and one side of the lower bin shell 4 is provided with an air inlet 9, and above the air inlet 9, the same side of the lower bin shell 4 is connected with the feeding belt conveyor 8, and the feeding The belt conveyor 8 transports the material inside the lower case 4 .
在下仓壳4的底部设有底部皮带输送机6,在下仓壳4的下部、底部皮带输送机6上方设有可伸缩皮带输送机5,进一步讲,可伸缩皮带输送机5位于进料皮带机8下方并且在底部皮带输送机6中部上方。通过进料皮带机8输送的物料较重部分分别落到底部皮带输送机6和可伸缩皮带输送机5上。A bottom belt conveyor 6 is provided at the bottom of the lower bin shell 4, and a telescopic belt conveyor 5 is provided at the bottom of the lower bin shell 4 and above the bottom belt conveyor 6. Furthermore, the telescopic belt conveyor 5 is located at the feed belt conveyor 8 below and above the middle of the bottom belt conveyor 6. The heavier part of the material conveyed by the feed belt conveyor 8 falls on the bottom belt conveyor 6 and the retractable belt conveyor 5 respectively.
在下仓壳4的顶部固定有排放罩1,在下仓壳4的上部一侧设有挡料板3,另一侧设有调节机构2;通过进料皮带机8输送的物料较轻部分被到侧向风吹起,沿调节机构2和挡料板3形成的通道进入排放罩1内。所述的调节机构2带有的挡板与挡料板3形成通道,调节机构2带有的挡板可左右移动,从而实现与挡料板3形成通道宽度可调节。A discharge cover 1 is fixed on the top of the lower silo 4, a baffle plate 3 is provided on one side of the upper part of the lower silo 4, and an adjustment mechanism 2 is provided on the other side; the lighter part of the material conveyed by the feeding belt conveyor 8 is sent to the When the side wind blows, it enters the exhaust hood 1 along the channel formed by the adjustment mechanism 2 and the baffle plate 3 . The baffle attached to the adjustment mechanism 2 and the material retainer 3 form a channel, and the baffle attached to the adjustment mechanism 2 can move left and right, so that the width of the channel formed with the material retainer 3 can be adjusted.
在排放罩1上还设有照明灯10。An illuminating lamp 10 is also provided on the discharge hood 1 .
上述可伸缩皮带输送机5将落在其皮带上的较重物料送入下一级风分器;上述底部皮带输送机6将落在其皮带上的较重物料送入第二级打叶器;该较重物料主要为梗和叶含梗。上述排放罩1将进入其内部的较轻物料送出,该较轻物料主要为游离叶片。The above-mentioned retractable belt conveyor 5 sends the heavy materials falling on its belt to the next-stage air separator; the above-mentioned bottom belt conveyor 6 sends the heavy materials falling on its belt to the second-stage leaf topper ; The heavier material is mainly stalks and leaf stalks. The above-mentioned discharge hood 1 sends out the lighter materials entering its interior, the lighter materials are mainly free blades.
本实用新型所述的一种采用复合式风分器的风分方法,其包括如下步骤:A kind of wind dividing method that adopts composite wind divider described in the utility model, it comprises the steps:
(a)叶片和叶梗的混合物料通过进料皮带机8抛掷到下仓壳4内部;(a) The mixed material of the blade and the leaf stem is thrown into the lower chamber shell 4 by the feeding belt conveyor 8;
(b)混合物料在下落过程中,受到由进风口9进入的侧向风场的作用,实现物料第一次分离;其中,大部分梗和叶含梗直接落到底部皮带输送机6上,较重物料落到可伸缩皮带输送机5上,较轻的游离叶片进入由调节机构2和挡料板3形成的通道,从而进入排放罩1内;(b) During the falling process, the mixed material is subjected to the effect of the lateral wind field entered by the air inlet 9 to realize the first separation of the material; wherein most of the stalks and leaf stalks fall directly on the belt conveyor 6 at the bottom, The heavier material falls on the retractable belt conveyor 5, and the lighter free blades enter the channel formed by the adjustment mechanism 2 and the baffle plate 3, thereby entering the discharge hood 1;
(c)大部分梗和叶含梗通过底部皮带输送机6被输送到第二级打叶器;较重物料通过可伸缩皮带输送机5被输送到下一级风分器;较轻的游离叶片通过排放罩1被送出。(c) most of the stalks and leaf stalks are conveyed to the second-stage defoliator through the bottom belt conveyor 6; heavier materials are conveyed to the next stage air separator through the telescopic belt conveyor 5; lighter free The blades are sent out through the discharge hood 1 .
本实用新型所述的复合式风分器通过进料皮带机8将物料抛掷到下仓壳4后,物料在下落过程中,受到侧向风场的作用,实现物料第一次分离卧分,大部分梗和叶含梗直接落到底部皮带输送机6上,输送到第二级打叶器,减少了后级风分器和高速皮带机不必要的负载。较轻的游离叶片在风场的作用下直接由排放罩1排出,减少了游离叶片进入二级打叶器的几率、减少造碎。较重的物料落到可伸缩皮带输送机5输送至下一级风分器,实现第二次分离立分。The composite air separator described in the utility model throws the material to the lower bin shell 4 through the feeding belt conveyor 8, and the material is subjected to the action of the lateral wind field during the falling process, so that the material is separated horizontally for the first time, Most of the stalks and leaves with stalks directly fall on the belt conveyor 6 at the bottom, and are transported to the second-stage leaf topper, which reduces the unnecessary load of the rear-stage wind separator and high-speed belt conveyor. The lighter free blades are directly discharged from the discharge hood 1 under the action of the wind field, which reduces the probability of the free blades entering the secondary defoliator and reduces the breakage. Heavier materials fall to the retractable belt conveyor 5 and are transported to the next air separator to realize the second separation.
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108783573A (en) * | 2018-05-30 | 2018-11-13 | 滁州卷烟材料厂 | A method of improving size evenness of bladess of blades after defolate |
| CN108838090A (en) * | 2018-08-06 | 2018-11-20 | 云南中烟工业有限责任公司 | It is a kind of to divide device and separation method by tobacco leaf, offal and with the separated wind of stalk blade |
| CN108855924A (en) * | 2018-05-23 | 2018-11-23 | 云南中烟工业有限责任公司 | A kind of complete wind throwing type wind subsystem |
| CN109622372A (en) * | 2018-12-21 | 2019-04-16 | 河南工程学院 | A kind of adjustable wind of wind direction divides device |
-
2017
- 2017-08-15 CN CN201721017660.6U patent/CN207252766U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108855924A (en) * | 2018-05-23 | 2018-11-23 | 云南中烟工业有限责任公司 | A kind of complete wind throwing type wind subsystem |
| CN108783573A (en) * | 2018-05-30 | 2018-11-13 | 滁州卷烟材料厂 | A method of improving size evenness of bladess of blades after defolate |
| CN108838090A (en) * | 2018-08-06 | 2018-11-20 | 云南中烟工业有限责任公司 | It is a kind of to divide device and separation method by tobacco leaf, offal and with the separated wind of stalk blade |
| CN109622372A (en) * | 2018-12-21 | 2019-04-16 | 河南工程学院 | A kind of adjustable wind of wind direction divides device |
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