CN207232665U - A kind of intelligence control system of flexible pipe machining production line - Google Patents
A kind of intelligence control system of flexible pipe machining production line Download PDFInfo
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- CN207232665U CN207232665U CN201721252307.6U CN201721252307U CN207232665U CN 207232665 U CN207232665 U CN 207232665U CN 201721252307 U CN201721252307 U CN 201721252307U CN 207232665 U CN207232665 U CN 207232665U
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- flexible pipe
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- pipe machining
- machining production
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 85
- 238000003754 machining Methods 0.000 title claims abstract description 41
- 238000004891 communication Methods 0.000 claims abstract description 29
- 230000010354 integration Effects 0.000 claims abstract description 11
- 238000012545 processing Methods 0.000 claims abstract description 11
- 238000005507 spraying Methods 0.000 claims abstract description 10
- 238000003908 quality control method Methods 0.000 claims abstract description 8
- 239000002994 raw material Substances 0.000 claims abstract description 8
- 238000003860 storage Methods 0.000 claims description 10
- 238000012544 monitoring process Methods 0.000 claims description 4
- 230000003993 interaction Effects 0.000 claims description 3
- 239000000463 material Substances 0.000 abstract description 7
- 238000012372 quality testing Methods 0.000 abstract description 3
- 229910000831 Steel Inorganic materials 0.000 description 5
- 239000010959 steel Substances 0.000 description 5
- 230000002159 abnormal effect Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000012790 confirmation Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 241000208340 Araliaceae Species 0.000 description 1
- 235000005035 Panax pseudoginseng ssp. pseudoginseng Nutrition 0.000 description 1
- 235000003140 Panax quinquefolius Nutrition 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 235000008434 ginseng Nutrition 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000006855 networking Effects 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 230000007474 system interaction Effects 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Abstract
The utility model is a kind of intelligence control system of flexible pipe machining production line, equipped with BCS system servers, database is provided with BCS system servers, BCS system servers carry out the system integration by system integration module and enterprise terminal management system；Equipped with flexible pipe machining production line main control unit, wireless communication is carried out by TCP/IP network communication protocols and BCS system servers；Equipped with data collecting system, including the processing production equipment on each station, the code-spraying equipment of flexible pipe raw material, barcode scanning gun and online quality control equipment, processing production equipment is connected by DNC systems and flexible pipe machining production line main control unit wireless communication, code-spraying equipment, barcode scanning gun and online quality control equipment by TCP/IP network communication protocols with BCS system server wireless communications；Equipped with abnormity early warning system, including the producing line billboard and alarm being arranged in producing line.The utility model energy automatic identification product, material, carry out automated production quality testing, there is provided detailed warning information.
Description
Technical field
A kind of control system is the utility model is related to, especially a kind of intelligence control system of flexible pipe machining production line.
Background technology
There are following defect for existing flexible pipe processing line control system：1st, quality testing data need manually to adopt
Collection, checkability is low, becomes Workshop Production bottleneck；2nd, cannot be to raw material, product automatic identification, it is necessary to which human assistance is known
Not；3rd, warning function is weaker, it is impossible to provides detailed warning information, therefore, is badly in need of designing a kind of control of the degree of automation higher
System processed, to lift work efficiency and system reliability.
The content of the invention
Technical problem to be solved in the utility model is in view of the deficiencies of the prior art, there is provided a kind of the degree of automation is more
Height, beneficial to the intelligence control system of the flexible pipe machining production line of lifting work efficiency.
Technical problem to be solved in the utility model is realized by following technical solution.The utility model is
A kind of intelligence control system of flexible pipe machining production line, its main feature is that：Equipped with BCS system servers, on BCS system servers
Database is installed, database is provided with system integration module, and BCS system servers pass through said system integration module and enterprise
Terminal management system carries out the system integration, realizes data interaction；
Equipped with flexible pipe machining production line main control unit, the main control unit passes through TCP/IP network communication protocols and BCS
System server carries out wireless communication；
Equipped with data collecting system, the data collecting system includes the processing on each station of flexible pipe machining production line
Production equipment, the code-spraying equipment of flexible pipe raw material, barcode scanning gun and online quality control equipment, above-mentioned processing production equipment pass through
DNC systems and flexible pipe machining production line main control unit carry out wireless communication, above-mentioned code-spraying equipment, barcode scanning gun and are examined in line mass
Measurement equipment is connected by TCP/IP network communication protocols with BCS system server wireless communications；
Equipped with abnormity early warning system, the producing line that the abnormity early warning system includes being arranged in flexible pipe machining production line is seen
Plate and alarm, the producing line billboard and alarm pass through wired or wireless network and flexible pipe machining production line main control unit phase
Even；
Equipped with monitoring flexible pipe machining production line operating condition Central Control Room, receive and present BCS servers send it is pre-
Alert information.
Technical problem to be solved in the utility model can also further be realized by following technical solution.With
In a kind of intelligence control system of upper flexible pipe machining production line：The database of the BCS system servers is also set up
There are task receiving module, production control module, data acquisition module, abnormity early warning module, historical information module.
Technical problem to be solved in the utility model can also further be realized by following technical solution.With
In a kind of intelligence control system of upper flexible pipe machining production line：The intelligence control system further includes storage dispensing management
System, the control unit of the storage dispensing management system are carried out by TCP/IP network communication protocols and BCS system servers
Wireless communication.
Technical problem to be solved in the utility model can also further be realized by following technical solution.With
In a kind of intelligence control system of upper flexible pipe machining production line：It is virtual that the intelligence control system further includes PLM system
Workshop, the control unit of the PLM system virtual workshop carry out nothing by TCP/IP network communication protocols and BCS system servers
Line communicates.
Technical problem to be solved in the utility model can also further be realized by following technical solution.With
In a kind of intelligence control system of upper flexible pipe machining production line：Producing line billboard displaying content includes warning information, appoints
Information of being engaged in and notification information.
The utility model introduces BCS system servers by implementing, and realizes to producing with certain restrictive condition pipe fitting
The fine-grained management of flexible pipe machining production line；It is real by the way that BCS system servers and enterprise terminal management system are integrated
The merging that existing enterprise terminal management system carries out BCS system servers whole producing line production task is assigned, and easy to manage, is beneficial to
Improve work efficiency；By setting data collecting system, realize that data are shared in the entire system, utilize coding and barcode scanning equipment
Realize automatic identification, quality information data are obtained automatically using online quality control equipment, instead of manually obtaining, greatly improve
Work efficiency；By setting abnormity early warning system, situation about producing extremely is prevented in time；By setting storage dispensing management system
System, the automatic dispatching of flexible pipe raw material is carried out using the shared data in network and system；By setting PLM system virtual vehicle
Between, realize virtual workshop production emulation, integrally supervised easy to manager.Compared with prior art, the utility model can not only be certainly
Dynamic identification product, material, carry out automated production quality testing, moreover it is possible to provide detailed warning information, meet modern production
Regulatory requirement.
Brief description of the drawings
Fig. 1 is a kind of integrated stand composition of the utility model；
Fig. 2 is BCS system servers database schema figure used in the utility model.
Embodiment
The concrete technical scheme of the utility model described further below, in order to those skilled in the art further
The utility model is understood, without forming the limitation to its right.
With reference to Fig. 1-2, a kind of intelligence control system of flexible pipe machining production line, equipped with BCS system servers, BCS systems
Database is installed on system server, database is provided with system integration module, and BCS system servers are integrated by said system
Module and enterprise terminal management system（Such as ERP system）The system integration is carried out, realizes data interaction；
Equipped with flexible pipe machining production line main control unit, the main control unit passes through TCP/IP network communication protocols and BCS
System server carries out wireless communication；
Equipped with data collecting system, the data collecting system includes the processing on each station of flexible pipe machining production line
Production equipment, the code-spraying equipment of flexible pipe raw material, barcode scanning gun and online quality control equipment, above-mentioned processing production equipment pass through
DNC systems and flexible pipe machining production line main control unit carry out wireless communication, above-mentioned code-spraying equipment, barcode scanning gun and are examined in line mass
Measurement equipment is connected by TCP/IP network communication protocols with BCS system server wireless communications；
Equipped with abnormity early warning system, the producing line that the abnormity early warning system includes being arranged in flexible pipe machining production line is seen
Plate and alarm, the producing line billboard and alarm pass through wired or wireless network and flexible pipe machining production line main control unit phase
Even；
Producing line billboard displaying content includes warning information, mission bit stream and notification information, relies on the producing line data of collection, shows
Show the production status of producing line, it is allowed to which administrator remotely flexibly switches billboard content in comprehensive control platform；
Equipped with monitoring flexible pipe machining production line operating condition Central Control Room, receive and present BCS servers send it is pre-
Alert information；
The intelligence control system further includes storage dispensing management system, and the control unit of the storage dispensing management system is led to
Cross TCP/IP network communication protocols and carry out wireless communication with BCS system servers；
The intelligence control system further includes PLM system virtual workshop, and the control unit of the PLM system virtual workshop passes through
TCP/IP network communication protocols carry out wireless communication with BCS system servers；
The database of the BCS system servers except being provided with system integration module, be additionally provided with task receiving module,
Control module, data acquisition module, abnormity early warning module, historical information module are produced, the upper of data is completed by these modules
Row and downlink, the specific implementation process is as follows：
（1）Task receiving module：BCS system servers obtain the production schedule of coarseness from ERP system, through scheduling algorithm
Afterwards, generation for automatic production line the production schedule, combine closely it is unordered on expect the actual demand produced in order, administrative staff
Manual fine-tuning can be carried out to the production schedule, and the production schedule after adjustment is fed back into ERP system；
When receiving the production task packages that ERP system is issued for flexible pipe machining production line, such as reception failure, then prompt
Issue failure, need to check whether system normally starts, and the information of production task packages includes the production schedule, production batch, related production
Product information and technique information；
Task bag needs the production status of detection producing line in real time after receiving, as ability that producing line possesses and task assign will
Mismatch is sought, then feeds back mission failure information；
If desired after being adjusted to the production task not gone into operation, assigned again after need to being adjusted in ERP system, together
When can assign a task to production task ERP system pause instruction, the system no longer assigns a task to flexibility after pause instruction is assigned
Pipe plus production line, this intelligence control system are as follows for received task bag processing mode：
New task, BCS system servers are added preservation, and signal of accepting confirmation is sent to ERP system；
Existing task and do not go into operation, be updated, more new signal of accepting confirmation is sent to ERP system；
Existing task and go into operation, do not processed, sent that gone into operation can not more new signal to ERP system；
Existing task and complete, do not processed, sent that completed can not more new signal to ERP system；
Feedback production task goes into operation after task receives, pipe fitting is numbered, machining state（Pipe fitting is currently located process）, failure report
The information such as alert, task completion and real-time report are to ERP system；Meanwhile pipe fitting machining state is sent to PLM system virtual workshop,
Producing line is virtualized out by way of producing line modeling, and relies on the collection of producing line data, makes the producing line of virtualization and actual producing line
Corresponding, the event that occurs in true producing line while reflection is into virtual producing line is integrally supervised easy to manager；
（2）Control module is produced, realizes that operation, the realization feedback flexible pipes such as the pause to producing line, emergency stop, production restoration add
The ready request of production that work production line main control unit is initiated, producing line production is sent to by task order, and notifies storage dispensing at the same time
Management system discharges, and self-test is carried out first after receiving the ready request of production that flexible pipe adds production line main control unit to initiate,
With the presence or absence of task, it is not present as replied task there is no if；Need to continue checking for expecting that storehouse whether there is the task institute if existing
Raw material are needed, are not present as replied material there is no if；After in the presence of if by one or more task mergings corresponding to the material
It is issued to flexible pipe and adds production line main control unit, and notifies storage dispensing management system to discharge at the same time；In flexible pipe former material
Expect to spray the raw material visually identified during blanking using code-spraying equipment（Such as steel plate）Unique encodings, for steel plate sorting identification in factory
（The system relies on the numbering on image recognition technology identification steel plate）, the system realizes the NC codes for safeguarding every kind of steel plate, in life
During production, corresponding NC codes are matched according to the specifications and models of steel plate, and batch switches the processing parameter of producing line；
In addition, production control provides page function, for can not inverse operation caused by producing line is abnormal, system interaction is abnormal etc.
Reset, such as manual operation task is completion status etc.；
（3）The data being transmitted in BCS system servers are carried out respective handling and analysis, realized by data acquisition module
System matches are carried out with data by kind, data supporting is provided for retrospect later；
This module gathers whole production process data, including device data, material data, qualitative data and creation data,
Wherein device data passes through DNC systems（That is equipment networking management system）Collection, material data are completed to correspond to by code-spraying equipment
Collection, qualitative data are gathered by online quality control equipment（Can certainly manually it gather）, creation data passes through barcode scanning gun
Gathered Deng auxiliary tool；
（4）Abnormity early warning module, Central Control Room administrative staff are alarmed using the alarm in producing line, remind staff
Producing line is abnormal, it is necessary to handle, and may be from unit exception extremely or production is abnormal（Such as：The threshold values of setting is exceeded, equipment ginseng
Number is mismatched with technological parameter, and pipe fitting is with flange group to mismatch etc.）, it is one a pair of with this that warning information is organized into Error codings
Should；
Producing line needs the real-time status of production and issuable early warning classification not reporting to BCS systems in process of production
System server, BCS system servers, which are distinguished to alarm, simultaneously sends warning content, is released for personnel intervention；
（5）Historical information module, BCS system servers provide the contents such as history warning information, historic task information, can root
Require to carry out report form statistics according to displaying and show to Central Control Room；
（6）System integration module, realizes and adds production line, intelligence to manage with ERP system, storage dispensing management system, flexible pipe
The integrated of the systems such as platform, digitlization twins is controlled, realizes the uplink and downlink of data flow；
By implementing this intelligence control system, realize the fine-grained management to flexible pipe machining production line, pass through task
Merge packing, for producing line（Rather than station）It is acquired and is assigned with task, completes to expect that the ability produced in order is built on unordered
If by monitoring and controlling producing line unit, safe, orderly, efficient manless production is realized.
Claims (5)
1. a kind of intelligence control system of flexible pipe machining production line, it is characterised in that equipped with BCS system servers, BCS systems
Database is installed, database is provided with system integration module, and BCS system servers integrate mould by said system on server
Block carries out the system integration with enterprise terminal management system, realizes data interaction；
Equipped with flexible pipe machining production line main control unit, the main control unit passes through TCP/IP network communication protocols and BCS systems
Server carries out wireless communication；
Equipped with data collecting system, the data collecting system includes the processing on each station of flexible pipe machining production line
Equipment, the code-spraying equipment of flexible pipe raw material, barcode scanning gun and online quality control equipment, above-mentioned processing production equipment pass through DNC
System carries out wireless communication, above-mentioned code-spraying equipment, barcode scanning gun and online quality control with flexible pipe machining production line main control unit
Equipment is connected by TCP/IP network communication protocols with BCS system server wireless communications；
Equipped with abnormity early warning system, the abnormity early warning system include being arranged on producing line billboard in flexible pipe machining production line and
Alarm, the producing line billboard and alarm are connected by wired or wireless network with flexible pipe machining production line main control unit；
Central Control Room equipped with monitoring flexible pipe machining production line operating condition, receives and presents the early warning letter that BCS servers are sent
Breath.
A kind of 2. intelligence control system of flexible pipe machining production line according to claim 1, it is characterised in that：It is described
The database of BCS system servers is additionally provided with task receiving module, production control module, data acquisition module, abnormity early warning
Module, historical information module.
A kind of 3. intelligence control system of flexible pipe machining production line according to claim 1, it is characterised in that：The intelligence
Control system further includes storage dispensing management system, and the control unit of the storage dispensing management system is led to by TCP/IP networks
Believe that agreement carries out wireless communication with BCS system servers.
A kind of 4. intelligence control system of flexible pipe machining production line according to claim 1, it is characterised in that：The intelligence
Control system further includes PLM system virtual workshop, and the control unit of the PLM system virtual workshop passes through TCP/IP network services
Agreement carries out wireless communication with BCS system servers.
A kind of 5. intelligence control system of flexible pipe machining production line according to claim 1, it is characterised in that：Producing line is seen
Plate displaying content includes warning information, mission bit stream and notification information.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721252307.6U CN207232665U (en) | 2017-09-27 | 2017-09-27 | A kind of intelligence control system of flexible pipe machining production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721252307.6U CN207232665U (en) | 2017-09-27 | 2017-09-27 | A kind of intelligence control system of flexible pipe machining production line |
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| Publication Number | Publication Date |
|---|---|
| CN207232665U true CN207232665U (en) | 2018-04-13 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721252307.6U Active CN207232665U (en) | 2017-09-27 | 2017-09-27 | A kind of intelligence control system of flexible pipe machining production line |
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| CN (1) | CN207232665U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112799360A (en) * | 2020-12-31 | 2021-05-14 | 上汽通用五菱汽车股份有限公司 | Quality data monitoring and early warning system |
| CN114815759A (en) * | 2022-06-27 | 2022-07-29 | 广州力控元海信息科技有限公司 | Virtual-real fusion flexible production line variable control method and system |
-
2017
- 2017-09-27 CN CN201721252307.6U patent/CN207232665U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112799360A (en) * | 2020-12-31 | 2021-05-14 | 上汽通用五菱汽车股份有限公司 | Quality data monitoring and early warning system |
| CN114815759A (en) * | 2022-06-27 | 2022-07-29 | 广州力控元海信息科技有限公司 | Virtual-real fusion flexible production line variable control method and system |
| CN114815759B (en) * | 2022-06-27 | 2022-09-20 | 广州力控元海信息科技有限公司 | Virtual-real fusion flexible production line variable control method and system |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder |
Address after: Haizhou District of Jiangsu city of Lianyungang province Lian Hai road 222000 No. 42 Patentee after: CSIC Information Technology Co.,Ltd. Address before: Haizhou District of Jiangsu city of Lianyungang province Lian Hai road 222000 No. 42 Patentee before: LIANYUNGANG JARI SHENRUAN TECHNOLOGY Co.,Ltd. |
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| CP01 | Change in the name or title of a patent holder | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 222000 No.42, Hailian East Road, Haizhou District, Lianyungang City, Jiangsu Province Patentee after: China Shipbuilding Digital Information Technology Co.,Ltd. Address before: 222000 No.42, Hailian East Road, Haizhou District, Lianyungang City, Jiangsu Province Patentee before: CSIC Information Technology Co.,Ltd. |
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| CP01 | Change in the name or title of a patent holder |