CN207231743U - A kind of rail breaker of quick detachable assembling transhipment - Google Patents
A kind of rail breaker of quick detachable assembling transhipment Download PDFInfo
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- CN207231743U CN207231743U CN201720341421.XU CN201720341421U CN207231743U CN 207231743 U CN207231743 U CN 207231743U CN 201720341421 U CN201720341421 U CN 201720341421U CN 207231743 U CN207231743 U CN 207231743U
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- stand
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- 229910000831 Steel Inorganic materials 0.000 claims abstract description 61
- 239000010959 steel Substances 0.000 claims abstract description 61
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- 238000009434 installation Methods 0.000 claims abstract description 19
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 12
- 229910052742 iron Inorganic materials 0.000 claims description 6
- 230000003014 reinforcing effect Effects 0.000 claims description 6
- 238000003466 welding Methods 0.000 claims description 6
- 238000012423 maintenance Methods 0.000 claims description 3
- 230000035939 shock Effects 0.000 claims description 3
- 210000003205 muscle Anatomy 0.000 claims description 2
- 239000002689 soil Substances 0.000 abstract description 4
- 230000006378 damage Effects 0.000 abstract description 2
- 238000012360 testing method Methods 0.000 description 11
- 230000032258 transport Effects 0.000 description 7
- 238000010586 diagram Methods 0.000 description 4
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- 238000010276 construction Methods 0.000 description 3
- 230000005484 gravity Effects 0.000 description 3
- 230000015271 coagulation Effects 0.000 description 2
- 238000005345 coagulation Methods 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 230000003028 elevating effect Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
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- Leg Units, Guards, And Driving Tracks Of Cranes (AREA)
Abstract
A kind of rail breaker of quick detachable assembling transhipment, including, anvil assembly (1), rail brace seat assembly (2), steel frame assembly (3), suspension hook tup assembly (4), safty shield assembly (5) and powerhouse assembly (6), rail brace seat assembly (2) is installed on anvil assembly (1), steel frame assembly (3) is installed on rail brace seat assembly (2), and it is internal that suspension hook tup assembly (4) is installed on steel frame assembly (3).The utility model provides one kind and is readily disassembled assembling and transhipment, and safe and reliable rail breaker.It is smaller that the device structure is simple, dismounting transhipment is easy for installation, cost of transportation is relatively low, secondary installing expends destruction that is less, taking up an area less, to soil and surrounding environment.
Description
Technical field
It the utility model is related to railway security field, more particularly to a kind of drop test of rail of quick detachable assembling transhipment
Machine.
Background technology
Domestic drop hammer tester generally not can be removably mounted and move at present, and falling tup machine overall structure and protecting wall are fixation
Construction method, drop weight test mechanism rack, protection network and hoist engine are connected together by foundation bolt and concrete pedestal, coagulation
Together with soil is poured with pedestal, inconvenience dismounting.General 10m of falling tup machine whole height or so, higher, inconvenience transport；It is at the same time
Fixed frame and shockproof, concrete amount is very big, general 100 cubic metres or so, similar 100 tons of weight, at all can not
Carry out Conventional transport.
Existing falling tup machine rail brace seat width is more wider than common 60 rail, general 155cm wide left and right, but cannot expire
The groove-shape rails such as sufficient 60R2 (flange of rail 180cm wide), if directly widened, are easily pounded again when carrying out common 60 rail drop weight test
Situations such as turning over, influences test effect.
Whole falling tup machine and corollary apparatus are become into indoor set by the way of fixed building, extend the falling tup machine longevity
Life, but very big cost is the increase in, relatively it is adapted to for base soldering test, is wasted for the experiment of live rail welding
It is very serious.
Utility model content
To overcome the drawbacks described above of the prior art, the utility model provides a kind of rail of quick detachable assembling transhipment and drops hammer examination
Test machine, anvil assembly, rail brace seat assembly, steel frame assembly, suspension hook tup assembly, safty shield assembly and powerhouse
Assembly, rail brace seat assembly is installed on anvil assembly, and steel frame assembly is installed on rail brace seat assembly, suspension hook tup
Assembly is installed on inside steel frame assembly, and safty shield assembly is located at steel frame assembly bottom outside, powerhouse assembly
Pass through steel wire rope connecting shackle tup assembly.
Wherein, anvil assembly includes the iron block base of cuboid.
Wherein, rail brace seat assembly includes two support bases, and the support base is connected by long bolt with anvil assembly
It is fixed, the wide flange of rail block of adjustable seat is installed on support base, welding point is set on support base.
Wherein, steel frame assembly is connected by long bolt with rail brace seat assembly, and is fixedly connected with anvil assembly,
Steel frame assembly is made of base and standing rack assembly, and base and standing rack assembly have reinforcing plate to strengthen fixing, wherein, erect
Frame assembly is made of stand, and stand upper and lower part is connected by stand connector and fixed, installation tup guide rail, stand on the inside of stand
On be welded with tup height bar fixed ear, tup height bar, stand both sides external are installed in tup height bar fixed ear
Also installation and maintenance handrail, stand top carry out horizontal adjustment and locking by locking platform, set tup highly to keep off on the inside of stand
Bar.
Wherein, suspension hook tup assembly is installed, tup is sling by suspension hook in suspension hook tup assembly on steel frame assembly.
Wherein, safty shield assembly is installed on steel frame assembly lower part, is welded by steel plate, wherein, safety is anti-
Shield assembly or so installation door, door the inside install bumper and absorbing shock, keeper door are set on door, push and pull bar is welded with door, safety
Protective cover assembly upper weld reinforcing rib, door are installed on anvil assembly by stay bolt.
Wherein, suspension hook tup assembly is installed on the steel wire rope of powerhouse assembly, and steel wire rope is wrapped in volume by fixed pulley
Raise on machine, hoist engine is placed in powerhouse.
A kind of operation method of the rail breaker of quick detachable assembling transhipment,
Tested rail is placed on the rail brace seat；
Start hoist engine assembly to rotate, the hoist engine recycles steel wire rope, and steel wire rope is upward by the hanging hook assembly of end
Tup is drawn high to move upwards；
Encounter the tup height bar when the hanging hook assembly to stop, it is vertical along the guide rail that hanging hook assembly opens tup
Fall, hit the rail to be tested, completion is once tested；
The hoist engine assembly is controlled, makes the hoist engine release steel wire rope, the steel wire rope is in the hanging hook assembly
To dropping at the tup and catching tup under gravity, the hoist engine assembly is then controlled, makes the hoist engine
Steel wire rope is recycled, and then drives the tup to rise, the experiment rail is replaced, is tested next time；
After the completion of field test, by the dismounting of each component, lift, be transported to next using area.
The utility model provides one kind and is readily disassembled assembling and transhipment, and safe and reliable rail breaker, and its
Installation and test method.The device structure is simple, dismounting transhipment is easy for installation, cost of transportation is relatively low, secondary installing consuming is less,
The destruction taken up an area less, to soil and surrounding environment is smaller.The equipment can be widely used for high speed, heavy duty and common railway, and ground
The track welding such as iron, tramcar construction site, can flexibly use, and to reduce the test period, lower production cost, improve work
Efficiency.
Brief description of the drawings
Fig. 1 is rail breaker complete machine schematic diagram.
Fig. 2 is rail brace seat assembly and steel frame assembly diagram.
Fig. 3 is safty shield schematic diagram.
Fig. 4 is rail brace seat and flange of rail block schematic diagram.
Embodiment
A kind of new double-control lamp provided by the utility model is further explained with specific embodiment below in conjunction with the accompanying drawings
State.
As shown in Figure 1, a kind of rail breaker of quick detachable assembling transhipment, including, anvil assembly 1, rail brace
Seat assembly 2, steel frame assembly 3, suspension hook tup assembly 4, safty shield assembly 5 and powerhouse assembly 6, it is characterised in that
Rail brace seat assembly 2 is installed, steel frame assembly 3 is installed on rail brace seat assembly 2, suspension hook tup on anvil assembly 1
Assembly 4 is installed on inside steel frame assembly 3, and safty shield assembly 5 is located at 3 bottom outside of steel frame assembly, powerhouse
Assembly 6 passes through steel wire rope connecting shackle tup assembly 4.
The anvil assembly 1 includes the iron block base 11 of cuboid.
The anvil assembly, forms a mobile integral installation base, steel frame and rail brace seat are on it
Installation is fixed, more convenient, simple, be readily disassembled installation.Cuboid iron block, layout and shape can adjust on demand；Rail
Support base flange of rail block can material and shape adjust on demand；Stand be divided into two-section structure, installation and fixation can on demand into
Row adjustment.
As shown in Figure 2 and Figure 4, the rail brace seat assembly 2 includes two support bases 21, and the support base 21 passes through length
Screw rod 12 is connected fixation with anvil assembly 1, and the wide flange of rail block 22 of adjustable seat is provided with support base 21, is set on support base 21
Put welding point 23.The rail brace seat, it is contemplated that live different model (50,60,75,60R2 etc.) rail needs, if
Flange of rail stop assembly is counted, versatility is stronger.
The steel frame assembly 3 is connected by long bolt 13 with rail brace seat assembly 2, and is fixed with anvil assembly 1
Connection, steel frame assembly 3 are made of base 31 and standing rack assembly 32, and base 31 and standing rack assembly 32 have reinforcing plate reinforcement
It is fixed, wherein, standing rack assembly is made of stand 33, and 33 upper and lower part of stand connects fixation, stand by stand connector 34
Tup guide rails 35 are installed in 33 inner sides, and tup height bar fixed ear 36, tup height bar fixed ear 36 are welded with stand 33
Upper installation tup height bar 39,33 both sides external of stand also installation and maintenance handrail 37, the top of stand 33 is by locking platform 38
Horizontal adjustment and locking are carried out, the inner side of stand 33 sets tup height bar 39.
Suspension hook tup assembly 4 is installed, tup 41 is hung by suspension hook 42 in suspension hook tup assembly 4 on the steel frame assembly 3
Rise.
Shown in Fig. 3, the safty shield assembly 5 is installed on 3 lower part of steel frame assembly, is welded by steel plate 51,
Wherein, 5 or so installation door 52 of safty shield assembly, the inside of door 52 install bumper and absorbing shock 53, keeper door 54, door are set on door 52
Push and pull bar 55 is welded with 52,5 upper weld reinforcing rib 57 of safty shield assembly and fixing muscle 56, door 52 pass through stay bolt
On anvil assembly 1.
The safty shield is small, only surrounds the lower part of steel frame, but designs rationally, can meet that rail is sent into
Send out and require, and it is convenient for disassembly and assembly.
The suspension hook tup assembly 4 is installed on the steel wire rope 61 of powerhouse assembly 6, and steel wire rope 61 is twined by fixed pulley 62
It is wound on hoist engine (63), it is inner that hoist engine is placed in powerhouse (64).
Tested rail is placed on the rail brace seat 21；
Start hoist engine assembly 63 to rotate, the hoist engine recycles steel wire rope 61, and steel wire rope 61 is total by the suspension hook of end
Tup 41 is drawn high into 42 upwards to move upwards；
When suspension hook opens guide rod 43 and encounters the tup height bar 39 and stop in the hanging hook assembly 42, hanging hook assembly 42
Tup 41 is opened along 35 vertical drop of guide rail, hits the rail to be tested, completion is once tested；
The hoist engine assembly 63 is controlled, makes the hoist engine release steel wire rope 61, the steel wire rope 61 is in the suspension hook
To dropping at the tup 41 and catching tup 41 under the gravity of assembly 42, the hoist engine assembly is then controlled
63, make the hoist engine recycling steel wire rope 61, and then drive the tup 41 to rise, the experiment rail is replaced, is carried out next
Secondary experiment；
After the completion of field test, by the dismounting of each component, lift, be transported to next using area.
Height of the fall framework can meet different model rail (50,60,75,60R2 etc.) performance test requirement, framework is high
Degree direction may be split into two-section, so as to reduce height, reduce transport difficult；Drop hammer lifting gear and hook all be auxiliary dress
Put, be easier to dismantle；The design of safty shield considers space and traffic condition, it is only necessary to falling tup machine lower part framework is encased,
Rail can be sent into out, fully saves space, material and cost of transportation.
Rail brace seat consider live different model (50,60,75,60R2 etc.) rail needs, devise flange of rail gear
Block assembly, versatility are stronger.
Embodiment
When needing rail breaker changing place installation, each component is disassembled from top to bottom, transport extremely refers to
Determine test site；According to anvil size and layout, after having dug foundation pit in relevant position, set according to said mechanism by falling tup machine
Installation is complete, checks security reliability.
According to the performance indicator of rail to be measured or welding point, adjustment height of the fall control device (highly sets block),
Rail to be tested or steel rail weld joint are placed on the rail bearing.
Starting elevating mechanism assembly makes hoist engine recycle steel wire rope, with the recycling of the steel wire rope, the hook assembly
The tup is driven to move upwards；When the hook assembly contacts the block set on the column assembly, the hook is total
Into the tup is disengaged, the tup hits the rail to be tested, completion is once tested along the guide rail vertical drop；
Elevating mechanism assembly is controlled, hoist engine is discharged steel wire rope, the steel wire rope is made in the gravity of the hook assembly
The driving motor assembly is then controlled to dropping at the tup and catching tup with lower, recycles the hoist engine
Steel wire rope, and then drive the tup to rise, the rail to be tested is replaced, is tested next time；
After the completion of field test, each component is disassembled according to the reverse order of erection sequence, transports go back to warehouse, with
Standby next time uses.
It is changed to, using heavy anvil fixed form, simplify structure and construction, also allow for tearing open by the way that ground is poured mode
Dress and transhipment, fixed position is on anvil, it is not necessary to foundation bolt is repeatedly embedded to, it is very convenient easy, and it also avoid original skill
Concrete foundation becomes bulk solid discarded object in art, has saved coagulation soil resource and has protected land resource at the same time.
By setting anvil assembly, avoid steel frame assembly it is each it is independent move horizontally and perpendicularity deviation, ensure
The stability of steel frame assembly；Column assembly, upper beam assembly, power house and hoist engine etc. connect by bolted connection
It is connected in base assembly, is readily disassembled, is conducive to the transport of each component and recycles, while it also avoid being directly anchored to ground
The problem of being interfered with each other on face between insecure and screw, ensure that the stability of whole mechanism.
The versatility of falling tup machine is improved by designing rail brace seat flange of rail block, is remodeled simple, improving cost is extremely low,
Make application range more extensive.
By way of steel frame short transverse is divided into two-section spliced, steelframe upset length is shortened, it is convenient
Lifting, dismounting and transport, also reduce cost of transportation, improve efficiency.
Finally it should be noted that above example is only describing the technical solution of the utility model rather than to this technology
Method is limited, and the utility model can above extend to other modifications, change, application and embodiment in application, and because
This thinks all such modification, change, application, embodiments all in the range of the spirit or teaching of the utility model.
Claims (7)
1. it is a kind of it is quick detachable assembling transhipment rail breaker, including, anvil assembly (1), rail brace seat assembly (2),
Steel frame assembly (3), suspension hook tup assembly (4), safty shield assembly (5) and powerhouse assembly (6), it is characterised in that
Rail brace seat assembly (2) is installed on anvil assembly (1), steel frame assembly (3) is installed on rail brace seat assembly (2),
Suspension hook tup assembly (4) is installed on steel frame assembly (3) inside, and safty shield assembly (5) is located at steel frame assembly (3)
Bottom outside, powerhouse assembly (6) pass through steel wire rope connecting shackle tup assembly (4).
2. rail breaker according to claim 1, it is characterised in that the anvil assembly (1) includes cuboid
Iron block base (11).
3. rail breaker according to claim 1, it is characterised in that the rail brace seat assembly (2) includes
Two support bases (21), the support base (21) are connected fixation with anvil assembly (1) by long bolt (12), on support base (21)
The wide flange of rail block (22) of adjustable seat is installed, welding point (23) is set on support base (21).
4. rail breaker according to claim 1, it is characterised in that the steel frame assembly (3) passes through length
Screw rod (13) is connected with rail brace seat assembly (2), and is fixedly connected with anvil assembly (1), and steel frame assembly (3) is by base
(31) being formed with standing rack assembly (32), base (31) and standing rack assembly (32) have reinforcing plate to strengthen fixing, wherein, standing rack
Assembly is made of stand (33), and stand (33) upper and lower part is connected by stand connector (34) and fixed, peace on the inside of stand (33)
Tup guide rail (35) is filled, tup height bar fixed ear (36), tup height bar fixed ear (36) are welded with stand (33)
Upper installation tup height bar (39), the also installation and maintenance of stand (33) both sides external are with handrail (37), by locking at the top of stand (33)
Gu platform (38) carries out horizontal adjustment and locking, tup height bar (39) is set on the inside of stand (33).
5. rail breaker according to claim 1, it is characterised in that installed on the steel frame assembly (3)
Suspension hook tup assembly (4), tup (41) is sling by suspension hook (42) in suspension hook tup assembly (4).
6. rail breaker according to claim 1, it is characterised in that safty shield assembly (5) installation
In steel frame assembly (3) lower part, it is welded by steel plate (51), wherein, safty shield assembly (5) left and right installation door
(52), bumper and absorbing shock (53) is installed inside door (52), keeper door (54) is set on door (52), door is welded with push and pull bar on (52)
(55), safty shield assembly (5) upper weld reinforcing rib (57) and fixing muscle (56), door (52) are installed on iron by stay bolt
On anvil assembly (1).
7. rail breaker according to claim 1, it is characterised in that the suspension hook tup assembly (4) is installed on
On the steel wire rope (61) of powerhouse assembly (6), steel wire rope (61) is wrapped on hoist engine (63) by fixed pulley (62), hoist engine
It is inner to be placed in powerhouse (64).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720341421.XU CN207231743U (en) | 2017-04-01 | 2017-04-01 | A kind of rail breaker of quick detachable assembling transhipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720341421.XU CN207231743U (en) | 2017-04-01 | 2017-04-01 | A kind of rail breaker of quick detachable assembling transhipment |
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| Publication Number | Publication Date |
|---|---|
| CN207231743U true CN207231743U (en) | 2018-04-13 |
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| CN201720341421.XU Active CN207231743U (en) | 2017-04-01 | 2017-04-01 | A kind of rail breaker of quick detachable assembling transhipment |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106950026A (en) * | 2017-04-01 | 2017-07-14 | 中国铁道科学研究院金属及化学研究所 | A kind of rail breaker of quick detachable assembling transhipment |
-
2017
- 2017-04-01 CN CN201720341421.XU patent/CN207231743U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106950026A (en) * | 2017-04-01 | 2017-07-14 | 中国铁道科学研究院金属及化学研究所 | A kind of rail breaker of quick detachable assembling transhipment |
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