CN207210287U - Composite fertilizer's high-tower melting granulation machine with crushing function - Google Patents
Composite fertilizer's high-tower melting granulation machine with crushing function Download PDFInfo
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- CN207210287U CN207210287U CN201720788449.8U CN201720788449U CN207210287U CN 207210287 U CN207210287 U CN 207210287U CN 201720788449 U CN201720788449 U CN 201720788449U CN 207210287 U CN207210287 U CN 207210287U
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- shower nozzle
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Abstract
Composite fertilizer's high-tower melting granulation machine provided by the utility model with crushing function, including dynamical element, deceleration component, feed pipe and nozzle component, the nozzle component includes opening foraminate shower nozzle cylinder on barrel, the broken cylinder of sandwiched between shower nozzle and shower nozzle cylinder and shower nozzle in shower nozzle cylinder, shower nozzle is opposite with the direction of rotation of broken cylinder, the deceleration component includes reduction box and gear train, the gear train includes first be coaxially disposed, second and the 3rd driving gear, wherein the first driving gear is engaged by idler gear with the first Transmission gear, and sprinkler rotation is driven by the first power transmission shaft;Second driving gear drives broken cylinder to rotate by the second Transmission gear and second driving shaft;3rd driving gear drives shower nozzle cylinder to rotate by the 3rd Transmission gear and the 3rd power transmission shaft.The utility model can effectively crush impurity and larger-size non-melt granules in slurry, avoid blocking shower nozzle cylinder aperture, extend nozzle component service life, improve granulation outcome.
Description
Technical field
The utility model belongs to granulation of fertilizer equipment technical field, more particularly to composite fertilizer's high-tower melting granulation machine changes
Enter.
Background technology
At present, the preparation of composite fertilizer uses melting charge slurry air prilling technology mostly, and it is the tower top that tower is prepared in fertilizer
Special injection apparatus is set, the slurry of melting is sprayed in the form of thin jet fluid column by feed pipe, nozzle component, sprayed
Fluid column with tower in air contact when fragment into drop, drop declines in tower and conducted heat with air, mass transfer solidification
Form particle and fall into bottom of towe.
However, in actual production, containing nitrogen, phosphorus, potassium composite fertilizer's slurry, fraction solids suspension and impurity be present, its
Suspension viscosity is big, flow difficulties, easy conglomeration, and large granular impurity can block shower nozzle rapidly, cause normally to produce
It is granulated, if the hole of shower nozzle is smaller, easily causes shower nozzle clogging, it is necessary to often pull down shower nozzle cleaning, influence production effect
Rate.
Therefore, it is necessary to said structure is improved.
Utility model content
The purpose of this utility model is to overcome above-mentioned the deficiencies in the prior art, there is provided the composite fertilizer with crushing function is high
Tower melting granulator, the particle and part debris that can not melted completely in broken material effectively, extends nozzle component service life,
Improve granulation outcome.
Composite fertilizer's high-tower melting granulation machine provided by the utility model with crushing function, including dynamical element, with it is described
Dynamical element connection deceleration component, feed pipe and can connect with the feed pipe and can by the deceleration component drive rotation
Nozzle component, the nozzle component includes:The shower nozzle cylinder of multiple apertures, the spray in the shower nozzle cylinder are offered on barrel
Head, between the shower nozzle cylinder and the shower nozzle, it is folded with broken cylinder, the direction of rotation phase of the shower nozzle and the broken cylinder
Instead, the deceleration component includes:Reduction box and the gear train being arranged in the reduction box, the gear train include being coaxially disposed
The first driving gear, the second driving gear and the 3rd driving gear, the first described driving gear passes through idler gear and
One Transmission gear is engaged, and first Transmission gear is fixed on the first power transmission shaft, passes through spray described in the first transmission axis connection
Head simultaneously drives the sprinkler rotation;Second driving gear is engaged with the second Transmission gear, and second Transmission gear is fixed on
On second driving shaft, the broken cylinder is connected by the second driving shaft and drives the broken cylinder to rotate;3rd driving tooth
Wheel is engaged with the 3rd Transmission gear, and the 3rd Transmission gear is fixed on the 3rd power transmission shaft, passes through the 3rd transmission axis connection
The shower nozzle cylinder simultaneously drives the shower nozzle cylinder to rotate.
As a kind of optional structure of the present utility model, the broken cylinder is available for the hole that material passes through provided with multiple
Gap.
As a kind of optional structure of the present utility model, first driving gear, second driving gear and institute
State the 3rd driving gear and axis connection is exported by connecting shaft and the dynamical element, each driving gear is coaxially disposed in the company
In spindle.
As a kind of optional structure of the present utility model, the second driving shaft, the 3rd power transmission shaft are hollow
Pipe axle, the 3rd power transmission shaft upper end connect the 3rd Transmission gear, and lower end is connected with the shower nozzle cylinder;Second transmission
Axle is inserted in the hollow pipe of the 3rd power transmission shaft, and upper end connects second Transmission gear, and lower end connects with the broken cylinder
Connect;First power transmission shaft is inserted in the hollow pipe of the second driving shaft, and upper end connects first Transmission gear, lower end
It is connected with the shower nozzle.
As a kind of optional structure of the present utility model, first power transmission shaft is hollow shaft, and the feed pipe enters
At the top of the reduction box, the feed pipe body is passed through in the first power transmission shaft hollow pipe and connected with the shower nozzle mouth.
As a kind of optional structure of the present utility model, the reduction box has upper box and lower box, the nowel
Body is the cannular boss that the upper box extends downwardly.
As a kind of optional structure of the present utility model, the upper box open top is set, and is set on its aperture position
There is a cover plate, the dynamical element is fixed on the cover plate.
Composite fertilizer's high-tower melting granulation machine provided by the utility model with crushing function, between shower nozzle and shower nozzle cylinder
Broken cylinder is set, the impurity in slurry and larger non-melt granules size can be reduced, it is not blocked shower nozzle cylinder aperture, with
Avoid that shower nozzle is caused to damage, extend the service life of shower nozzle, reduce the use cost of composite fertilizer's high-tower melting granulation machine.
Meanwhile crush and rotation in opposite direction is formed between cylinder and shower nozzle, make the crushing cutter on shower nozzle and the increase of broken cylinder relative rotation speed,
The speed mutually to be clashed between each part in slurry and nozzle component can be accelerated, further improve crushing effect and emulsification rate, increased
Add granulating rate.
Brief description of the drawings
In order to illustrate more clearly of the technical scheme in the embodiment of the utility model, will make below to required in embodiment
Accompanying drawing is briefly described, it should be apparent that, drawings in the following description are only some embodiments of the utility model,
For those of ordinary skill in the art, on the premise of not paying creative work, can also be obtained according to these accompanying drawings
Other accompanying drawings.
Fig. 1 is composite fertilizer's high-tower melting granulation machine structural representation with crushing function that the utility model embodiment provides
Figure.
Embodiment
In order that the purpose of this utility model, technical scheme and advantage are more clearly understood, below in conjunction with accompanying drawing and implementation
Example, the utility model is further elaborated.It should be appreciated that specific embodiment described herein is only explaining
The utility model, it is not used to limit the utility model.
It should be noted that when element is referred to as " being fixed on " or " being arranged at " another element, it can be directly another
On one element or it may be simultaneously present centering elements.When an element is known as " being connected to " another element, it can
To be directly to another element or may be simultaneously present centering elements.
It should also be noted that, the orientation term such as left and right, upper and lower in the utility model embodiment, is only relative each other
Concept or using the normal operating condition of product as reference, and should not be regarded as restrictive.
The composite fertilizer's high-tower melting granulation machine with crushing function provided referring to Fig. 1, the utility model embodiment, including it is dynamic
Power element 1, the deceleration component 3 being connected with the dynamical element 1, feed pipe 2 and nozzle component 4, wherein, described power
Element 1 includes motor 11, is fixed on by motor cabinet 12 in deceleration component 3;The nozzle component 4 connects with feed pipe 2, can be by
Deceleration component 3, which drives, to be rotated, including shower nozzle 41 and shower nozzle cylinder 43, and multiple apertures can be opened up on the barrel of shower nozzle cylinder 43;It is described
Multi-disc crushing cutter is installed, in shower nozzle cylinder 43, during production and processing, the material fallen within shower nozzle 41 is quickly turning on shower nozzle 41
The knife that is broken on dynamic shower nozzle 41 is smashed, meanwhile, shower nozzle 41 rotates caused centrifugal force and projects material from crushing cutter periphery, warp
Natural fracture forms drop after aperture outflow on shower nozzle cylinder 43, declines in high tower and is conducted heat with air, mass transfer solidification
Form particle and fall into bottom of towe.For caused blockage problem in material in solution said process, the utility model is in the He of shower nozzle cylinder 43
Between shower nozzle 41, a rotatable broken cylinder 42 is also folded with, the broken cylinder 42 is set around shower nozzle 41, the shape between shower nozzle 41
Into rotation in opposite direction, after the slurry from feed pipe 2 enters, in the centrifugal force and the Action of Gravity Field of itself that shower nozzle 41 rotates
It is lower to be flowed to surrounding, can be by the phase between crushing cutter and broken cylinder 42 when slurry is flowed through between shower nozzle 41 and broken cylinder 42
The active force mutually sheared, impurity in slurry and the particle not melted completely is set further by every splitting, crushing, to flow into shower nozzle cylinder 43
It is interior, thrown away through the aperture on shower nozzle cylinder 43, decline in high tower and conducted heat with air, mass transfer is formed by curing particle and falls into tower
Bottom.Deceleration component 3 described in the utility model includes reduction box 31, in the reduction box 31, is provided with gear train 32, including same
The first driving gear 321, the second driving gear 324 and the 3rd driving gear 326 that axle is set, the first described driving gear
321 are engaged by idler gear 322 with the first Transmission gear 323, and the first Transmission gear 323 is fixed on the first power transmission shaft 34,
Shower nozzle 41 is connected by first power transmission shaft 34 and drives the shower nozzle 41 to rotate;Second driving gear 324 and second transmits
Gear 325 is engaged, and the second Transmission gear 325 is fixed on second driving shaft 35, and broken cylinder is connected by the second driving shaft 35
42 and the broken cylinder 42 is driven to rotate;3rd driving gear 326 engages with the 3rd Transmission gear 327, the 3rd Transmission gear
327 are fixed on 36 on the 3rd power transmission shaft, connect shower nozzle cylinder 43 by the 3rd power transmission shaft 36 and drive the shower nozzle cylinder 43 to rotate.Such as
This, three power transmission shafts can be rotated and driven with different rotating speeds the nozzle component 4 being connected thereto and (shower nozzle cylinder 43, break respectively
Broken cylinder 42, shower nozzle 41) rotation.The utility model said structure, by the first driving gear 321, the second driving gear 324 and
Three driving gears 326 are coaxially disposed, and can reduce the quantity of driving member, and are advantageous to each component overall structure in reduction box 3
Layout, be easy to the installation and maintenance of each part.Meanwhile broken cylinder 42 is set between shower nozzle 41 and shower nozzle cylinder 43, it can accelerate
Collision in slurry and nozzle component 4 between each part, improve the crushing performance of slurry.So, the impurity in slurry can be reduced
And larger non-melt granules size, it is not blocked the aperture of shower nozzle cylinder 43, to avoid that shower nozzle 41 is caused to damage, Jin Eryan
The service life of shower nozzle 41 has been grown, has reduced the use cost of composite fertilizer's high-tower melting granulation machine.Further, cylinder 42 is crushed
Rotation in opposite direction is formed between shower nozzle 41, connected crushing cutter and the increase of the broken relative rotation speed of cylinder 42 can be made, added
The speed that fast material mutually clashes in space, crushing effect and emulsification rate are further improved, increase granulating rate.
Based on above-mentioned design basis, it can also make further optimization design in the utility model embodiment.
Specifically, multiple holes (not shown) for being available for material to pass through can be provided with the broken cylinder 42, the material after crushing
Slurry can run through hole separation, avoid regrouping.
Specifically, first driving gear 321, the second driving gear 324 and the 3rd driving gear 326 connect by one
Spindle 33 exports axis connection with dynamical element 1, and the upper end of connecting shaft 33 is supported by one group of bearing, and is exported with dynamical element 1
Axis connection, lower end connect above-mentioned each driving gear, and each driving gear is sequentially segmented to be coaxially disposed in the connecting shaft 33 in spacing.
So, power can directly be transmitted to each driving gear, can also save reduction box space.
Specifically, the 3rd power transmission shaft 36 can be hollow hollow shaft, by bearing supporting in reduction box 31,
Upper end connects the 3rd Transmission gear 327, and the 3rd Transmission gear 327 is passed by the drive the 3rd of engaging with the 3rd driving gear 326
Moving axis 36 is rotated, and the lower end of the 3rd power transmission shaft 36 is connected with shower nozzle cylinder 43, so as to drive shower nozzle cylinder 43 to rotate.The second driving shaft
35 be also hollow shaft, is inserted in the hollow pipe of the 3rd power transmission shaft 36, is supported by bearing, and its upper end connection second is transmitted
Gear 325, the second Transmission gear 325 engage with the second driving gear 324, by being engaged with the second driving gear 324 and band
Dynamic second Transmission gear 325 rotates, and then drives second driving shaft 35 to rotate, and the lower end of second driving shaft 35 connects with broken cylinder 42
Connect, so as to drive broken cylinder 42 to rotate.First power transmission shaft 34 is inserted in the hollow pipe of second driving shaft 35, passes through axle
Supporting is held, upper end connects the first Transmission gear 323, and first Transmission gear 323 engages with idler gear 322, idler gear
322 are fixed on jackshaft 37, while are engaged with the first driving gear 321, and center tooth is driven by the first driving gear 321
Wheel 322 rotates, while idler gear 322 drives the first Transmission gear 323 to rotate with engaging for the first Transmission gear 323, and then
The first power transmission shaft 34 is driven to rotate, and the lower end of the first power transmission shaft 34 is connected with shower nozzle 41, so as to drive shower nozzle 41 to rotate.It is above-mentioned
Each axle uses hollow pipe intussusception mode, the interference being likely to form when can both avoid multiple components from being laid out, has been effectively saved and has subtracted again
The fast space of case 31, coaxially arranged and three gap the adjustment of shower nozzle cylinder 43, broken cylinder 42 and shower nozzle 41 is also helped, to avoid
The granularity that is uneven and influenceing fertilizer in gap between three.Further, due also in the first Transmission gear 323 and first
Increase idler gear 322 between driving gear 321, now, the direction of rotation of the first power transmission shaft 34 and the side of rotation of second driving shaft 35
To on the contrary, so, the relative rotation speed between the first power transmission shaft 34 and second driving shaft 34 is added, so that connected spray
First 41 is more preferable with the increase of the broken relative rotation speed of cylinder 42, broken and emulsifying effectiveness.
Further, in the utility model embodiment, first power transmission shaft 34 also uses hollow shaft, the feed pipe
2 entrance is located at the top of reduction box 31, and the body of feed pipe 2 vertically passes through the hollow space of the first power transmission shaft 34, with shower nozzle 41
Connection.So, the slurry of feed pipe 2 can fall directly into the part of shower nozzle 41, stroke simple and direct with the connection of shower nozzle 41 using deadweight
Short, feeding is fast, and efficiently utilizes structure space, simple in construction, easy to manufacture, will not be interfered with other component,
Easily cleaning.
In the utility model embodiment, the reduction box 31 has upper box 311 and lower box 313, the lower box 313
The hollow boss extended downwardly for upper box 311, the inwall of boss are provided for supporting the bearing of the 3rd power transmission shaft 36.This
Gear train 32, can be provided entirely in upper box 311, be advantageous to the space layout of each gear by kind structure, and each power transmission shaft is big
It is partially disposed in lower box 313, while bearing in the bearing for the inwall for passing through boss and each power transmission shaft hollow pipe supports
Each power transmission shaft, be advantageous to the compact Layout that each component is set, the bulk of lower box 313 reduced, to reduce whole reduction box
31 weight, so as to reduce the material cost of complete machine and manufacturing cost.
For ease of the installation, maintenance and repairing of gear train 32 and each power transmission shaft, the open top of upper box 312 is set,
A cover plate 311 is set to cover on its aperture position, the dynamical element 11 is fixed on the cover plate 311 by pedestal 12, meanwhile,
The cover plate 311 is also beneficial to the fixation of feed pipe 2 and jackshaft 37.
Preferred embodiment of the present utility model is these are only, it is all in this practicality not to limit the utility model
Any modification, equivalent substitution or improvement made within new spirit and principle etc., should be included in guarantor of the present utility model
Within the scope of shield.
Claims (7)
1. composite fertilizer's high-tower melting granulation machine with crushing function, including dynamical element, the deceleration that is connected with the dynamical element
Part, feed pipe and the nozzle component that can be connected and can be rotated by deceleration component drive with the feed pipe, its feature
It is,
The nozzle component includes:The shower nozzle cylinder of multiple apertures, the shower nozzle in the shower nozzle cylinder are offered on barrel, in institute
State between shower nozzle cylinder and the shower nozzle, be folded with broken cylinder, the direction of rotation of the shower nozzle and the broken cylinder is on the contrary, described subtract
Fast part includes:Reduction box and the gear train being arranged in the reduction box, the gear train include the first master being coaxially disposed
Moving gear, the second driving gear and the 3rd driving gear, the first described driving gear transmit tooth by idler gear and first
Wheel engagement, first Transmission gear are fixed on the first power transmission shaft, by shower nozzle described in the first transmission axis connection and are driven
The sprinkler rotation;Second driving gear engages with the second Transmission gear, and second Transmission gear is fixed on the second transmission
On axle, the broken cylinder is connected by the second driving shaft and drives the broken cylinder to rotate;3rd driving gear and the 3rd
Transmission gear is engaged, and the 3rd Transmission gear is fixed on the 3rd power transmission shaft, passes through shower nozzle described in the 3rd transmission axis connection
Cylinder simultaneously drives the shower nozzle cylinder to rotate.
2. composite fertilizer's high-tower melting granulation machine with crushing function as claimed in claim 1, it is characterised in that the broken cylinder
The hole that material passes through is available for provided with multiple.
3. composite fertilizer's high-tower melting granulation machine as claimed in claim 1, it is characterised in that first driving gear, described
Second driving gear and the 3rd driving gear export axis connection, each driving tooth by connecting shaft and the dynamical element
Wheel is coaxially disposed in the connecting shaft.
4. composite fertilizer's high-tower melting granulation machine with crushing function as claimed in claim 1, it is characterised in that described second passes
Moving axis, the 3rd power transmission shaft are hollow shaft, and the 3rd power transmission shaft upper end connects the 3rd Transmission gear, lower end with
The shower nozzle cylinder connection;The second driving shaft is inserted in the hollow pipe of the 3rd power transmission shaft, upper end connection described second
Transmission gear, lower end are connected with the broken cylinder;First power transmission shaft is inserted in the hollow pipe of the second driving shaft, on
End connects first Transmission gear, and lower end is connected with the shower nozzle.
5. composite fertilizer's high-tower melting granulation machine with crushing function as claimed in claim 4, it is characterised in that described first passes
Moving axis is hollow shaft, and at the top of the reduction box, the feed pipe body passes through described first and passed the charging tube inlet
Connected in moving axis hollow pipe with the shower nozzle.
6. composite fertilizer's high-tower melting granulation machine with crushing function as described in claim any one of 1-5, it is characterised in that institute
Stating reduction box has upper box and lower box, and the lower box is the cannular boss that the upper box extends downwardly.
7. composite fertilizer's high-tower melting granulation machine with crushing function as claimed in claim 6, it is characterised in that the upper box
Open top is set, and its aperture position is provided with a cover plate, and the dynamical element is fixed on the cover plate.
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CN201720788449.8U CN207210287U (en) | 2017-06-30 | 2017-06-30 | Composite fertilizer's high-tower melting granulation machine with crushing function |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111514814A (en) * | 2020-04-28 | 2020-08-11 | 周国杰 | Soil fertilizer apparatus for producing |
-
2017
- 2017-06-30 CN CN201720788449.8U patent/CN207210287U/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111514814A (en) * | 2020-04-28 | 2020-08-11 | 周国杰 | Soil fertilizer apparatus for producing |
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