CN205628097U - A roll -type particle machine for feed processing - Google Patents
A roll -type particle machine for feed processing Download PDFInfo
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- CN205628097U CN205628097U CN201620278009.3U CN201620278009U CN205628097U CN 205628097 U CN205628097 U CN 205628097U CN 201620278009 U CN201620278009 U CN 201620278009U CN 205628097 U CN205628097 U CN 205628097U
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- roller
- crushing
- rollers
- comb plate
- feed processing
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- 239000002245 particle Substances 0.000 title abstract description 8
- 239000008187 granular material Substances 0.000 claims abstract description 13
- 238000005469 granulation Methods 0.000 claims description 7
- 230000003179 granulation Effects 0.000 claims description 7
- 239000000463 material Substances 0.000 abstract description 8
- 230000000694 effects Effects 0.000 abstract description 5
- 238000010008 shearing Methods 0.000 abstract description 3
- 238000012423 maintenance Methods 0.000 abstract description 2
- 239000000843 powder Substances 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 210000001520 comb Anatomy 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
- 210000001138 tear Anatomy 0.000 description 1
Landscapes
- Crushing And Grinding (AREA)
Abstract
本实用新型公开了一种用于饲料加工的辊式碎粒机,涉及饲料加工设备领域,包括碎粒辊、梳板、机体外壳,所述碎粒辊有两个,两个所述碎粒辊平行地转动支承在机体外壳上,且两个所述碎粒辊的轴线均位于水平面上;所述碎粒辊的表面固定设置有碎粒齿,所述梳板设置在所述机体外壳的内壁上,所述梳板的长度方向与碎粒辊的轴线平行,所述梳板上设有与碎粒齿相对应的碎粒槽。本实用新型采用双辊背向转动,依靠碎粒辊上的碎粒齿与梳板上的碎粒槽,对物料形成以剪切为主的破碎力,使得碎粒的效果更好、维护成本更低,碎粒效率更高。
The utility model discloses a roller-type granulator for feed processing, which relates to the field of feed processing equipment, and comprises a granule roller, a comb plate, and a body shell. There are two granule rollers, and two granule rollers The rollers are rotatably supported on the shell of the body, and the axes of the two crushing rollers are all located on the horizontal plane; the surface of the crushing rollers is fixedly provided with crushing teeth, and the comb plate is arranged on On the inner wall, the length direction of the comb plate is parallel to the axis of the grain roller, and the grain grooves corresponding to the grain teeth are arranged on the comb plate. The utility model adopts double rollers to rotate in the opposite direction, relying on the crushing teeth on the crushing roller and the crushing groove on the comb plate to form a shearing-based crushing force on the material, so that the crushing effect is better and the maintenance cost is reduced. Lower and higher particle efficiency.
Description
技术领域 technical field
本实用新型涉饲料加工设备领域,具体涉及一种用于饲料加工的辊式碎粒机。 The utility model relates to the field of feed processing equipment, in particular to a roller granulator for feed processing.
背景技术 Background technique
在饲料加工的过程中,碎粒机必不可少的设备,目前一些用于饲料加工的辊式碎粒机采用单辊,碎粒的效率不高;有些用于饲料加工的辊式碎粒机采用双辊对转,实际上其效率也与单辊的差别不大,因为,只形成了一条碎粒带。而且,采用双辊对转的碎粒机,其碎粒太依靠两个辊之间的挤压,导致碎粒效果不好,粉末比例过大。 In the process of feed processing, the granulator is an indispensable equipment. At present, some roller granulators used for feed processing use a single roller, and the efficiency of granulation is not high; some roller granulators used for feed processing Using double rollers to rotate, in fact, its efficiency is not much different from that of single rollers, because only one broken grain belt is formed. Moreover, if the granulator with double rollers counter-rotating is adopted, the granules are too dependent on the extrusion between the two rollers, resulting in poor granulation effect and excessive powder ratio.
实用新型内容 Utility model content
有鉴于此,本实用新型的目的在于提供一种用于饲料加工的辊式碎粒机,采用双辊背向转动,利用辊与梳板对物料进行剪切、挤压,解决粉末比例过大的问题。 In view of this, the purpose of this utility model is to provide a roller granulator for feed processing, which uses double rollers to rotate in reverse, and uses rollers and combs to cut and squeeze materials to solve the problem of excessive powder ratio. The problem.
为实现本实用新型的目的,采用的技术方案为:一种用于饲料加工的辊式碎粒机,其特征在于,包括碎粒辊、梳板、机体外壳,所述碎粒辊有两个,两个所述碎粒辊平行地转动支承在机体外壳上,且两个所述碎粒辊的轴线均位于水平面上;所述碎粒辊的表面固定设置有碎粒齿,所述梳板设置在所述机体外壳的内壁上,所述梳板的长度方向与碎粒辊的轴线平行,所述梳板上设有与碎粒齿相对应的碎粒槽。 In order to realize the purpose of this utility model, the technical scheme adopted is: a kind of roller granulator for feed processing, it is characterized in that, comprises granule roller, comb board, machine body shell, and described granule roller has two , the two crushed grain rollers are rotatably supported on the shell of the machine body, and the axes of the two crushed grain rollers are all located on the horizontal plane; the surface of the crushed grain rollers is fixedly provided with crushed grain teeth, and the comb plate It is arranged on the inner wall of the shell of the machine body, the length direction of the comb plate is parallel to the axis of the grain roller, and the grain grooves corresponding to the grain teeth are arranged on the comb plate.
进一步地,所述梳板的上表面与经过碎粒辊圆心的水平面平齐。 Further, the upper surface of the comb plate is flush with the horizontal plane passing through the center of the particle roller.
进一步地,还包括导流板,所述导流板设置在碎粒辊的上方与机体外壳固定连接,所述导流板的截面呈倒V型。 Further, a deflector is also included, and the deflector is fixedly connected with the shell of the machine body, and the cross section of the deflector is inverted V-shaped.
进一步地,所述梳板上设有沉孔。 Further, the comb plate is provided with a counterbore.
进一步地,所述碎粒齿的横截面为矩形。 Further, the cross-section of the crushing tooth is rectangular.
本实用新型的有益效果: The beneficial effects of the utility model:
本实用新型的目的在于提供一种用于饲料加工的辊式碎粒机,采用双辊背向转动,依靠碎粒辊上的碎粒齿与梳板上的碎粒槽,对物料形成以剪切为主的破碎力,使得碎粒的效果更好,避免了大量的粉末出现;梳板与机体外壳之间通过沉头螺栓进行固定连接,在碎粒齿或碎粒槽磨损后,能够在梳板与机体外壳之间加垫片,调整碎粒齿与碎粒槽之间的间隙;采用双辊各设一套驱动装置,可以使得动力更加可靠,整个碎粒机的受力更加平衡;碎粒辊的两端轴承非别采用一端固定一端游隙安装方式,能够保护轴受到较小的轴向或径向冲击。 The purpose of this utility model is to provide a roller-type granulator for feed processing, which adopts double rollers to rotate in the opposite direction, and relies on the granule teeth on the granule roller and the granule groove on the comb plate to form a shearing effect on the material. The cutting-based crushing force makes the crushing effect better and avoids a large amount of powder; the comb plate and the body shell are fixedly connected by countersunk bolts, and after the crushing tooth or the crushing groove is worn, it can be broken. A spacer is added between the comb plate and the shell of the body to adjust the gap between the crushing teeth and the crushing groove; a set of driving devices is installed on each of the double rollers, which can make the power more reliable and the force of the whole crushing machine more balanced; The bearings at both ends of the crushing roller are installed with one end fixed and one end with clearance, which can protect the shaft from small axial or radial impact.
附图说明 Description of drawings
图1是实用新型提供的一种用于饲料加工的辊式碎粒机结构示意图; Fig. 1 is a kind of structure schematic diagram of the roller granulator that is used for feed processing provided by the utility model;
图2是碎粒机的传动关系示意图; Fig. 2 is a schematic diagram of the transmission relationship of the granulator;
图3是梳板的水平面剖视图。 Fig. 3 is a horizontal sectional view of the comb plate.
具体实施方式 detailed description
下面通过具体的实施例并结合附图对本实用新型做进一步的详细描述。 The utility model will be described in further detail below through specific embodiments in conjunction with the accompanying drawings.
图1示出了用于饲料加工的辊式碎粒机的结构,包括碎粒辊1、梳板3、机体外壳3,碎粒辊1有两个,两个碎粒辊1平行地转动支承在机体外壳2上,且两个碎粒辊1的轴线均位于水平面上;碎粒辊1的表面固定设置有碎粒齿4,梳板3设置在机体外壳2的内壁上,梳板3的长度方向与碎粒辊1的轴线平行,梳板3上设有与碎粒齿14相对应的碎粒槽13(图3中所示)。两个碎粒辊1背向旋转,分别在左边碎粒辊的左侧、右边碎粒辊的右侧与梳板3形成碎粒部,提高了碎粒的效率。在碎粒辊1的上方,设有一个倒V型的导流板4,导流板4的目的是使进料口5处的进料平均地分配到两个碎粒辊1上,作为优选,料流控制装置6设在进料口5与导流板4之间,其结构为一个带叶轮的条形辊,其转速由变频电机控制,转得越快,料流越大,可以为不同的物料设置最优的料流大小。 Figure 1 shows the structure of a roller granulator for feed processing, including a granulation roller 1, a comb plate 3, and a body shell 3. There are two granulation rollers 1, and the two granulation rollers 1 are rotatably supported in parallel. On the body casing 2, and the axes of the two crushing rollers 1 are all positioned on the horizontal plane; The longitudinal direction is parallel to the axis of the crushing roller 1, and the comb plate 3 is provided with a crushing groove 13 corresponding to the crushing teeth 14 (shown in FIG. 3 ). The two crushing rollers 1 rotate in opposite directions, respectively forming a crushing portion with the comb plate 3 on the left side of the left crushing roller and the right side of the right crushing roller, which improves the crushing efficiency. Above the crushing roller 1, an inverted V-shaped deflector 4 is provided, and the purpose of the deflector 4 is to distribute the feed at the feed inlet 5 to the two crushing rollers 1 evenly, as a preferred , the material flow control device 6 is located between the feed inlet 5 and the deflector 4, and its structure is a bar-shaped roller with an impeller, and its speed is controlled by a frequency conversion motor. The faster it turns, the greater the material flow, which can be Different materials set the optimal material flow size.
作为优选,碎粒齿14与碎粒槽13都为矩形,这样可以提供最大程度的物料剪切力,避免大量的粉末产生。 Preferably, both the crushing tooth 14 and the crushing groove 13 are rectangular, so as to provide maximum material shearing force and avoid a large amount of powder generation.
作为优选,梳板3的上表面恰好与经过碎粒辊1圆心的水平面平齐,这样使得碎粒齿14与碎粒槽13更贴近,碎粒效果更好,效率更高。 As preferably, the upper surface of the comb plate 3 is just flush with the horizontal plane passing through the center of the particle roller 1, so that the particle teeth 14 are closer to the particle groove 13, and the particle effect is better and the efficiency is higher.
作为优选,如图3所示,梳板3上设有深孔12,梳板3通过沉孔12与机体外壳2固定连接,这样,在碎粒齿14磨损较多的时候,在梳板3与机体外壳2之间增加垫片,即可保证碎粒齿14与碎粒槽13的间隙。 As preferably, as shown in Figure 3, comb plate 3 is provided with deep hole 12, and comb plate 3 is fixedly connected with body shell 2 by counterbore 12, and like this, when particle tooth 14 wears and teares more, in comb plate 3 Add gasket between body shell 2, can guarantee the gap of broken grain tooth 14 and broken grain groove 13.
如图2所示,碎粒齿14都是分块组成整个碎粒辊1的表面,沿径向分为4等分,沿轴向分为4等分,这样在某一部分的碎粒齿14收到严重损坏的时候,可以更坏对应的部位即可,降低维护成本。碎粒辊1的两端都有轴承座10、轴承座11,其中,作为优选,轴承座10里面的轴承为普通圆锥滚子轴承,轴承座11里面安装的是具有游隙的轴承,使得碎粒辊1在面对冲击时表现更好。 As shown in Fig. 2, the crushing teeth 14 all form the surface of the whole crushing roller 1 in blocks, which are divided into 4 equal parts in the radial direction and 4 equal parts in the axial direction, so that the crushing teeth 14 in a certain part When serious damage is received, the corresponding parts can be damaged to reduce maintenance costs. There are bearing blocks 10 and 11 at both ends of the crushing roller 1, wherein, as preferably, the bearings in the bearing blocks 10 are ordinary tapered roller bearings, and the bearing blocks 11 are equipped with bearings with clearance, so that the crushing Granule Roller 1 performs better in the face of impact.
碎粒辊1的右侧,是动力部分,从左至右,依次是减速机7、夜里耦合器8,电机9,这些装置与碎粒辊1形成传动连接。 The right side of the crushed grain roller 1 is a power part, and from left to right, it is successively a speed reducer 7, a coupler 8 at night, and a motor 9, and these devices form a transmission connection with the crushed grain roller 1.
以上所述仅为本实用新型的较优实施例,并不用于限制本实用新型,对于本领域的技术人员来说,本实用新型可以有各种更改和变化。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。 The above descriptions are only preferred embodiments of the utility model, and are not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.
Claims (5)
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105728101A (en) * | 2016-04-06 | 2016-07-06 | 中粮(成都)粮油工业有限公司 | Roll type granulator for feed processing |
CN107961848A (en) * | 2017-11-20 | 2018-04-27 | 郑州丽福爱生物技术有限公司 | A kind of shock-absorbing type feed-processing equipment of good iron removal effect |
-
2016
- 2016-04-06 CN CN201620278009.3U patent/CN205628097U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105728101A (en) * | 2016-04-06 | 2016-07-06 | 中粮(成都)粮油工业有限公司 | Roll type granulator for feed processing |
CN107961848A (en) * | 2017-11-20 | 2018-04-27 | 郑州丽福爱生物技术有限公司 | A kind of shock-absorbing type feed-processing equipment of good iron removal effect |
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Granted publication date: 20161012 |