CN207204963U - A kind of plate electromagnetism hemmer of axial-radial electromagnetic force timesharing loading - Google Patents

A kind of plate electromagnetism hemmer of axial-radial electromagnetic force timesharing loading Download PDF

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Publication number
CN207204963U
CN207204963U CN201720642610.0U CN201720642610U CN207204963U CN 207204963 U CN207204963 U CN 207204963U CN 201720642610 U CN201720642610 U CN 201720642610U CN 207204963 U CN207204963 U CN 207204963U
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China
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electromagnetic force
axial
force loading
loading coil
coil
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CN201720642610.0U
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Chinese (zh)
Inventor
邱立
杨新森
熊奇
邓长征
江进波
李亮
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China Three Gorges University CTGU
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China Three Gorges University CTGU
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Abstract

A kind of plate electromagnetism hemmer of axial-radial electromagnetic force timesharing loading, including:Axial electromagnetic force loading coil, radial electromagnetic force loading coil, flanging, cavity plate, capacitor power, axial electromagnetic force loading coil are placed within flanging, and flange workpiece is placed in the upper surface of axial electromagnetic force loading coil and flanging, radial electromagnetic force loading coil is placed in the endoporus of flange workpiece, and cavity plate is placed on flange workpiece;Radial electromagnetic force loading coil and fly-wheel diode differential concatenation, then in parallel with axial electromagnetic force loading coil, capacitor power is the coil power supply connected by discharge switch.The utility model uses the plate electromagnetism flange of axial-radial electromagnetic force timesharing loading, for more existing electromagnetism flange, loaded by substep timesharing, can effectively improve the pad pasting of flange workpiece.

Description

A kind of plate electromagnetism hemmer of axial direction-radial electromagnetic force timesharing loading
Technical field
The utility model belongs to metal forming manufacturing field, more particularly to a kind of axial direction-radial electromagnetic force timesharing loading Plate electromagnetism hemmer, it is mainly used in the flange processing of metal sheet.
Background technology
Lightweight is the important technical that energy-saving and emission-reduction are realized in the fields such as Aero-Space, auto industry.And realize light weight The main path of change is to use light alloy material, and high-performance aluminium alloy, titanium alloy, magnesium alloy turn into modern aerospace, vapour Turner industry etc. realizes light-weighted preferred material;Electro-magnetic forming is a kind of high-speed pulse shaping technique, can greatly improve metal Material property, it is one of effective means for solving alloy in lightweight forming difficulty.
In existing plate electromagnetism turn-up process, the driving coil only relied on positioned at side surface of workpiece provides axial electromagnetic force, into Discharge voltage needed for shape is high, and pad pasting hardly results in guarantee.
Electromagnetism flange is one kind of electromagnetic forming technique, the axial electromagnetic force provided at present by driving coil, pad pasting Difference.Document " large complicated type face aluminium alloy flange part electro-magnetic forming Plastic Flow behavioral study(Mechanical engineering journal, Vol. 49, No. 24, 2013)" using the plate Plastic Flow behavior under 1 layer, 2 layers and 3 layers plate coil electromagnetism flange, hair The flange best results of existing 3 layers of plate coil, but still the effect of not up to complete pad pasting;To find out its cause, lattice coil simply increases Big axial electromagnetic force and do not provide radial electromagnetic force for flange workpiece.Chinese patent " a kind of electromagnetic drive forming method and Device(CN 102248693 A)" a kind of electromagnetic drive forming method and device are disclosed, driven using pulse-electromagnetic force compound Drift fast ram workpiece, workpiece and cavity plate pad pasting can be made high, however the utility model be not purely by electromagnetic force into Shape, but electromagnetic force is transmitted, it is necessary to which punch-pin coordinates with cavity plate by compound punch, and shaping rate substantially reduces.
The content of the invention
Therefore, effectively to solve the problems, such as current electromagnetism flange pad pasting difference, the utility model provides a kind of axial direction-radial direction The plate electromagnetism hemmer of electromagnetic force timesharing loading, the plate electromagnetism flange loaded using axial direction-radial electromagnetic force timesharing, compared with For existing electromagnetism flange, loaded by substep timesharing, the pad pasting of flange workpiece can be effectively improved.Meanwhile the utility model , can using " radial electromagnetic force loading coil and fly-wheel diode differential concatenation, then in parallel with axial electromagnetic force loading coil " Timesharing loading axial electromagnetic force and radial electromagnetic force are simply and effectively realized, device is simple to operate, and cost is low.
The technical scheme that the utility model is taken is:
A kind of plate electromagnetism hemmer of axial direction-radial electromagnetic force timesharing loading, including:
Axial electromagnetic force loading coil, axial electromagnetic force is provided for the flange workpiece of initial profile;
Radial electromagnetic force loading coil, the flange workpiece after being loaded for axial electromagnetic force provide radial electromagnetic force;
Flanging;
Cavity plate;
With the fly-wheel diode of radial electromagnetic force loading coil differential concatenation;
Capacitor power, energy is provided for axial electromagnetic force loading coil and radial electromagnetic force loading coil.
Axial electromagnetic force loading coil is placed within flanging, and flange workpiece is placed in axial electromagnetic force loading coil and flanging Upper surface, radial electromagnetic force loading coil are placed in the endoporus of flange workpiece, and cavity plate is placed on flange workpiece;
Radial electromagnetic force loading coil and fly-wheel diode differential concatenation, it is then in parallel with axial electromagnetic force loading coil, Capacitor power is the coil power supply connected by discharge switch.
The radial electromagnetic force loading coil is hollow cylinder or hollow round table shape.
The height of the radial electromagnetic force loading coil is equal to the flange height of flange workpiece.
The overall diameter of hollow cylinder radial electromagnetic force loading coil or hollow round table shape radial electromagnetic force loading coil compared with Small overall diameter, equal to the flange thickness of workpiece that flange inner hole of workpiece diameter subtracts twice.
A kind of plate electromagnetism hemmer of axial direction of the utility model-radial electromagnetic force timesharing loading, advantage are:
1. the utility model realizes the plate electromagnetism flange of axial direction-radial electromagnetic force timesharing loading, more traditional flange and Speech, electro-magnetic forming forming speed is fast, can lift the material forming limit.
2. the utility model is using the plate electromagnetism flange of axial direction-radial electromagnetic force timesharing loading, more existing electromagnetism flange For, loaded by substep timesharing, the pad pasting of flange workpiece can be effectively improved.
3. the utility model using " radial electromagnetic force loading coil and fly-wheel diode differential concatenation, then with axial electricity Magnetic force loading coil is in parallel ", it can simply and effectively realize timesharing loading axial electromagnetic force and radial electromagnetic force, device operation letter Single, cost is low.
Brief description of the drawings
Fig. 1 is the plate electromagnetism hemmer assembling schematic diagram of axial direction-radial electromagnetic force timesharing loading;
Fig. 1(a)For the plate electromagnetism hemmer assembling schematic diagram of axial direction-radial electromagnetic force timesharing loading;
Fig. 1(b)Plate electromagnetism hemmer for axial direction-radial electromagnetic force timesharing loading assembles diagrammatic cross-section.
Fig. 2 is the plate using axial direction-radial electromagnetic force timesharing loading of hollow round table shape radial electromagnetic force loading coil Electromagnetism hemmer assembling schematic diagram;
Fig. 2(a)For using the plate of the axial direction of hollow round table shape radial electromagnetic force loading coil-radial electromagnetic force timesharing loading Part electromagnetism hemmer assembling schematic diagram;
Fig. 2(b)For using the plate of the axial direction of hollow round table shape radial electromagnetic force loading coil-radial electromagnetic force timesharing loading Part electromagnetism hemmer assembles diagrammatic cross-section.
Fig. 3 is the plate electromagnetism method for flanging circuit connection and pulse current signal of axial direction-radial electromagnetic force timesharing loading Figure;
Fig. 3(a)For the plate electromagnetism method for flanging circuit connection schematic diagram of axial direction-radial electromagnetic force timesharing loading;
Fig. 3(b)The plate electromagnetism method for flanging pulse current schematic diagram of axial direction-radial electromagnetic force timesharing loading.
Fig. 4 is the flange workpiece and its distribution of electromagnetic force schematic diagram of different phase;
Fig. 4(a)Flange workpiece for initial profile and its axial electromagnetic force schematic diagram being subject to;
Fig. 4(b)For the flange workpiece after axial electromagnetic force loading and its radial electromagnetic force schematic diagram being subject to;
Fig. 4(c)Flange workpiece schematic diagram after being loaded for radial electromagnetic force.
Wherein:1. axial electromagnetic force loading coil;2. radial electromagnetic force loading coil;3. flange workpiece;31. initial wheel Wide flange workpiece;32. the flange workpiece after axial electromagnetic force loading;33. the flange workpiece after radial electromagnetic force loading;4. Cavity plate;5. flanging;6. fly-wheel diode;7. capacitor power;8. pulse current;81. the arteries and veins of axial electromagnetic force loading coil Rush electric current;82. the pulse current of radial electromagnetic force loading coil;9. electromagnetic force;91. axial electromagnetic force;92. radial direction electromagnetism Power.
Embodiment
A kind of plate electromagnetism hemmer of axial direction-radial electromagnetic force timesharing loading, including:
Axial electromagnetic force loading coil 1, it is that the flange workpiece 31 of initial profile provides axial electromagnetic force;
Radial electromagnetic force loading coil 2, radial electromagnetic force is provided for the flange workpiece 32 after axial electromagnetic force loading;
Flanging 5;
Cavity plate 4;
With the fly-wheel diode 6 of the differential concatenation of radial electromagnetic force loading coil 2;
Capacitor power 7, it is that axial electromagnetic force loading coil 1 and radial electromagnetic force loading coil 2 provide energy.
Axial electromagnetic force loading coil 1 is placed within flanging 5, and flange workpiece is placed in axial electromagnetic force loading coil 1 and pressure The upper surface on side 5, radial electromagnetic force loading coil 2 are placed in the endoporus of flange workpiece, and cavity plate 4 is placed on flange workpiece;
Radial electromagnetic force loading coil 2 and the differential concatenation of fly-wheel diode 6, then with axial electromagnetic force loading coil 1 simultaneously Connection, capacitor power 7 are the coil power supply connected by discharge switch.
Radial electromagnetic force loading coil 2 is that hollow cylinder is mainly simple possible, is then to coordinate work for hollow round table shape The shape of part deformation, makes the spacing between workpiece and coil smaller, reaches the higher purpose of coupling efficiency.
The flange height that the height of radial electromagnetic force loading coil 2 is equal to flange workpiece can make radial electromagnetic force generation efficiency It is high.
The overall diameter of hollow cylinder radial electromagnetic force loading coil or hollow round table shape radial electromagnetic force loading coil compared with Small overall diameter, it is to prevent from sending out in deformation process equal to the flange thickness of workpiece that flange inner hole of workpiece diameter subtracts twice Raw geometrical interference.
A kind of plate electromagnetism method for flanging of axial direction-radial electromagnetic force timesharing loading, comprises the following steps:
First, axial electromagnetic force loading coil 1 is placed within flanging 5, and ensure its upper surface flush, by flange workpiece The upper surface of axial electromagnetic force loading coil 1 and flanging 5 is placed in, by radial electromagnetic force loading coil 2 in the endoporus of flange workpiece In, and the less one end of the external diameter of radial electromagnetic force loading coil 2 is flushed with the lower surface of flange workpiece, cavity plate 4 is placed in work On part;
Second, then radial electromagnetic force loading coil 2 and the differential concatenation of fly-wheel diode 6 load with axial electromagnetic force Coil 1 is in parallel, and capacitor power 7 is the coil power supply connected by discharge switch;
3rd, discharge switch is closed, capacitor power 7 discharges axial electromagnetic force loading coil 1 first, produces axial magnetic The pulse current of power loading coil 1, pulse current produce inductive loop, pulse current and sense in the flange workpiece of initial profile Vortex interaction is answered, axial electromagnetic force driving flange workpiece is produced and accelerates and deform, the flange workpiece of initial profile is deformed into Flange workpiece after axial electromagnetic force loading;
4th, when the voltage of capacitor power 7 is 0, fly-wheel diode 6 turns on automatically, produces radial electromagnetic force loading coil 2 Pulse current, pulse current produces inductive loop in the flange workpiece after axial electromagnetic force loading, pulse current and sensing Vortex interaction, produce radial electromagnetic force driving flange workpiece and accelerate and deform, the flange workpiece after axial electromagnetic force loading The flange workpiece being deformed into after radial electromagnetic force loading, completes flange processing.
Pulse current effective load time of axial electromagnetic force loading coil 1 is first half-wave, from 0 to t1 moment;Footpath It is second half-wave to pulse current effective load time of electromagnetic force loading coil 2, the moment from t1 to t2.Realize point of loading When, starting the workpiece of state needs to load axial electromagnetic force, therefore when the pulse current of axial electromagnetic force loading coil 1 effectively loads Between be first half-wave, from 0 to t1 moment;Flange workpiece after axial electromagnetic force loading needs to load radial electromagnetic force, therefore footpath It is second half-wave to pulse current effective load time of electromagnetic force loading coil 2, the moment from t1 to t2.
Axial electromagnetic force, flange workpiece is set to be deformed into the flange workpiece profile after axial electromagnetic force loading by initial profile; Radial electromagnetic force, make flange workpiece loaded by axial electromagnetic force after flange workpiece profile be deformed into radial electromagnetic force loading after Flange workpiece profile.Workpiece flange can be analyzed to axial deformation and radially expanding two processes, divide so the utility model uses When load axial electromagnetic force and radial electromagnetic force and realize and can effectively improve flange efficiency.Therefore flange workpiece is made using axial electromagnetic force Flange workpiece profile after axial electromagnetic force loading is deformed into by initial profile;Flange workpiece is made by axial direction using radial electromagnetic force Flange workpiece profile after electromagnetic force loading is deformed into the flange workpiece profile after radial electromagnetic force loading.
Embodiment 1:
Hollow cylinder radial electromagnetic force loading coil is used as shown in Figure 1, specific steps include:Step 1, will be axially Electromagnetic force loading coil is placed within flanging, and ensures its upper surface flush, and flange workpiece is placed in into axial electromagnetic force loaded line Circle and the upper surface of flanging, hollow cylinder radial electromagnetic force loading coil is placed in the endoporus of flange workpiece, and is made radially The less one end of electromagnetic force loading coil external diameter is flushed with the lower surface of flange workpiece, and cavity plate is placed on workpiece;Second, such as Fig. 3(a)It is shown, by radial electromagnetic force loading coil and fly-wheel diode differential concatenation, then with axial electromagnetic force loading coil Parallel connection, capacitor power are the coil power supply connected by discharge switch;3rd, discharge switch is closed, capacitor power is right first Axial electromagnetic force loading coil is discharged, and produces the pulse current of axial electromagnetic force loading coil, such as Fig. 3(b)It is shown, pulse current Inductive loop is produced in the flange workpiece of initial profile, pulse current produces axial electromagnetic force with inductive loop interaction and driven Dynamic flange workpiece accelerates and deformed, and the flange workpiece of initial profile is deformed into the flange workpiece after axial electromagnetic force loading, such as Fig. 4 (b)It is shown;4th, when capacitor power voltage is 0, fly-wheel diode turns on automatically, produces radial electromagnetic force loading coil Pulse current, such as Fig. 3(b)Shown, pulse current produces inductive loop, pulse in the flange workpiece after axial electromagnetic force loading Electric current accelerates and deformed with inductive loop interaction generation radial electromagnetic force driving flange workpiece, after axial electromagnetic force loading Flange workpiece is deformed into the flange workpiece after radial electromagnetic force loading, such as Fig. 4(c)It is shown, complete flange processing.
Embodiment 2:
Hollow round table shape radial electromagnetic force loading coil is used as shown in Figure 2, specific steps include:Step 1, will be axially Electromagnetic force loading coil is placed within flanging, and ensures its upper surface flush, and flange workpiece is placed in into axial electromagnetic force loaded line Circle and the upper surface of flanging, hollow round table shape radial electromagnetic force loading coil is placed in the endoporus of flange workpiece, and is made hollow The less one end of truncated cone-shaped radial electromagnetic force loading coil external diameter flushes with the lower surface of flange workpiece, by cavity plate be placed in workpiece it On;Second, such as Fig. 3(a)It is shown, by radial electromagnetic force loading coil and fly-wheel diode differential concatenation, then with axial magnetic Power loading coil is in parallel, and capacitor power is the coil power supply connected by discharge switch;3rd, close discharge switch, electric capacity Power supply discharges axial electromagnetic force loading coil first, produces the pulse current of axial electromagnetic force loading coil, such as Fig. 3(b)Institute Show, pulse current produces inductive loop in the flange workpiece of initial profile, and pulse current produces with inductive loop interaction Axial electromagnetic force driving flange workpiece accelerates and deformed, and the flange workpiece of initial profile is deformed into turning over after axial electromagnetic force loads Side workpiece, such as Fig. 4(b)It is shown;4th, when capacitor power voltage is 0, fly-wheel diode turns on automatically, produces radial direction electromagnetism The pulse current of power loading coil, such as Fig. 3(b)Shown, pulse current produces in the flange workpiece after axial electromagnetic force loading Inductive loop, pulse current accelerate and deformed with inductive loop interaction generation radial electromagnetic force driving flange workpiece, axially Flange workpiece after electromagnetic force loading is deformed into the flange workpiece after radial electromagnetic force loading, such as Fig. 4(c)It is shown, complete flange Processing.

Claims (1)

  1. A kind of 1. plate electromagnetism hemmer of axial direction-radial electromagnetic force timesharing loading, it is characterised in that:Including:
    Axial electromagnetic force loading coil(1), for the flange workpiece of initial profile(31)Axial electromagnetic force is provided;
    Radial electromagnetic force loading coil(2), for the flange workpiece after axial electromagnetic force loading(32)Radial electromagnetic force is provided;
    Flanging(5);
    Cavity plate(4);
    With radial electromagnetic force loading coil(2)The fly-wheel diode of differential concatenation(6);
    Capacitor power(7), it is axial electromagnetic force loading coil(1)With radial electromagnetic force loading coil(2)Energy is provided;Axially electricity Magnetic force loading coil(1)It is placed in flanging(5)Within, flange workpiece is placed in axial electromagnetic force loading coil(1)With flanging(5)It is upper Surface, radial electromagnetic force loading coil(2)It is placed in the endoporus of flange workpiece, cavity plate(4)It is placed on flange workpiece;Radially electricity Magnetic force loading coil(2)With fly-wheel diode(6)Differential concatenation, then with axial electromagnetic force loading coil(1)Parallel connection, electric capacity electricity Source(7)It is the coil power supply connected by discharge switch;
    The radial electromagnetic force loading coil(2)For hollow cylinder or hollow round table shape;
    The radial electromagnetic force loading coil of hollow cylinder(2)Overall diameter or hollow round table shape radial electromagnetic force loaded line Circle(2)Less overall diameter, equal to flange workpiece(31)Diameter of bore subtracts twice of flange workpiece(31)Thickness.
CN201720642610.0U 2017-06-05 2017-06-05 A kind of plate electromagnetism hemmer of axial-radial electromagnetic force timesharing loading Expired - Fee Related CN207204963U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107116128A (en) * 2017-06-05 2017-09-01 三峡大学 The plate electromagnetism hemmer and method of a kind of axial-radial electromagnetic force timesharing loading

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107116128A (en) * 2017-06-05 2017-09-01 三峡大学 The plate electromagnetism hemmer and method of a kind of axial-radial electromagnetic force timesharing loading
CN107116128B (en) * 2017-06-05 2019-09-24 三峡大学 A kind of the plate electromagnetism hemmer and method of axial direction-radial electromagnetic force timesharing load

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