CN207163216U - Combined type connected power frequency induction furnace - Google Patents

Combined type connected power frequency induction furnace Download PDF

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Publication number
CN207163216U
CN207163216U CN201720983324.0U CN201720983324U CN207163216U CN 207163216 U CN207163216 U CN 207163216U CN 201720983324 U CN201720983324 U CN 201720983324U CN 207163216 U CN207163216 U CN 207163216U
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gear
ring
furnace
melting furnace
plate
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CN201720983324.0U
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宗斌
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Zhenjiang New Area Zhongxin Copper Material Factory
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Zhenjiang New Area Zhongxin Copper Material Factory
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Abstract

The utility model provides a modular disjunctor power frequency induction furnace, the utility model discloses reduced heavy metal oxide to the pollution of surrounding environment, reduced the content of zinc oxide dust in the air, improved workman's working environment, utilize graphite base, the stopper rod has realized the undercurrent formula conversion between melting furnace and the heat preservation stove copper water, utilize the sack dust pelletizing system to make the smoke and dust collection rate reach more than 96%, guaranteed the production efficiency of material loading rhythm of rhythm and follow-up extrusion process through the material loading machine, liberate overhead traveling crane worker and overhead traveling crane from heavy material loading work, serve subsequent process better, the production operation cost reduces, the robot arm through clamping device puts into the copper bar material in the stove, the feed supplement of feedway idle work position is accomplished through the robot arm in windrow district, photoelectric sensor, P L C controller has realized the clearance work through the feedway, the dwell time of fully guaranteed every station, realized the portability of material loading machine through mobile device.

Description

A kind of combined integral power frequency induction furnace
Technical field
It the utility model is related to metal casting melting technique field, and in particular to a kind of combined integral power frequency induction furnace.
Background technology
Domestic at present to produce oxygen-free copper and copper alloy using " upward-casting process ", power frequency induction furnace is upward-casting process production One of capital equipment, power frequency induction furnace generally supports the use with extruder, and mid freqency induction furnace is a kind of quick heating dress Put, feeding frequency is typically at 2 beats/min or so.Because copper and copper alloy to be extruded are typically in 100-1500kg/ blocks or so, By to mid freqency induction furnace feeding being manually unpractical, it is necessary to could ensure safety and production effect by mechanical feeding Rate.At present, domestic processing producer relies primarily on manual control overhead traveling crane and gives mid freqency induction furnace feeding.Due to matching somebody with somebody with extruder The overhead traveling crane tonnage of set is larger, and cost is very high;Overhead traveling crane is for a long time mid freqency induction furnace stock, feeding, influences extruding and follow-up work The handling work of sequence;Overhead traveling crane, which belongs to special equipment it is necessary to have the skilled worker of extraordinary operation qualification, simultaneously to carry out auxiliary operation, from And add production and operation cost.At present, the paces of power frequency induction furnace transformation are slower, and split type main frequency furnace combination is by copper And copper alloy melt, from during melting furnace flows to temperature by chute, the copper alloy melt liquid stream under the condition of high temperature is fully sudden and violent Dew in atmosphere, gives off substantial amounts of heat, while the pernicious gas such as oxygen in melt absorption air, hydrogen, and violent oxygen occurs Change reaction, its oxide formed dense smoke distribute, this not only causes the pollution to surrounding environment, and make in melt into Material is divided to be lost due to partial oxidation.
Utility model content
In order to solve problems of the prior art, the utility model provides a kind of combined integral line-frequency induction Stove, there is the characteristics of automatic charging, safe.
The technical scheme that the utility model solves the above problems is:A kind of combined integral power frequency induction furnace, including insulation Stove, melting furnace, bag-type dust removal system, feeder, bag-type dust removal system include fan housing, flue dust cooler, weight powder collector, cloth bag Deduster, air-introduced machine, fan housing are located in melting furnace, and fan housing is connected with flue dust cooler entrance by the first pipeline, flue dust cooling Device outlet is connected by second pipe with weight powder collector entrance, and the outlet of weight powder collector passes through the 3rd pipeline and sack cleaner Entrance, sack cleaner outlet are connected by the 4th pipeline air-introduced machine, and air-introduced machine is connected with chimney by the 5th pipeline;
Melting furnace is connected by fan housing with bag-type dust removal system, and melting furnace bottom is provided with one and crosses water opening, melts furnace roof End is provided with an installing port;Holding furnace top fills one and crosses water opening;Melting furnace is placed side by side with holding furnace, and holding furnace crosses water Opening is crossed water opening with melting furnace and is connected by graphite base, and graphite base is hollow structure, and one end blocks;Stopper is positioned at fusing In stove, stopper bottom is inserted in graphite base by installing port;
Melting furnace side is provided with feeder, including clamping device, feeding device, mobile device, bottom plate, copper bar material, photoelectricity Sensor, PLC, pressure sensor, clamping device include grain-clamping table, Holding seat, and Holding seat is provided with two electricity Dynamic push rod, two electric pushrod side by side parallel;Grain-clamping table is fixed on electric pushrod, and robot is located on grain-clamping table;
Feeding device includes station platform, driving gear, driven gear, supporting plate, track, fixing axle, and station platform is in level Face is projected as annular, and station platform is provided with multiple stations, and the angle between two neighboring station is equal, on each station Provided with a copper bar material;Driving gear is incomplete bevel gear, and the tooth form of driving gear is straight-tooth;Driven gear is cone tooth completely Wheel, the tooth form of driven gear is straight-tooth;The cross sectional shape of supporting plate is " L " shape, and supporting plate includes the first plate, the second plate, first Plate is vertically connected with the second plate;Track includes the first ring, the second ring, reinforcement, and the first ring internal diameter is more than the second ring internal diameter, and second Ring is located in the first ring, and the second ring central axis overlaps with the first ring central axis, in the region between the second ring and the first ring Provided with multiple reinforcements, the angle between two neighboring reinforcement is equal;Station platform is fixed in orbit, and track passes through the second ring It is fixed in fixing axle, driven gear is fixed in fixing axle, and track is located above driven gear, and fixing axle is fixed on the first plate On, driving gear is fixed on the first drive link, and the first drive link passes through the second plate, is connected with the second plate by rolling bearing, First drive link is connected with the first motor shaft, and driving gear is meshed with driven gear;
Mobile device includes chassis, first gear, second gear, pulley, and chassis includes rectangular frame, connecting rod, the Two motors are fixed in rectangular frame, and the second motor shaft is connected with the second drive link, and the second drive link is set along axis direction There are three first gears, each first gear is respectively arranged on the left side and the right side a connecting rod, connecting rod both ends and rectangle frame Frame is connected, and the front and rear sides of each first gear are respectively equipped with a mounting rod, mounting rod both ends phase vertical with connecting rod respectively Even, every mounting rod is provided with a second gear, and each second gear is respectively arranged on the left side and the right side a pulley, Mei Ge One gear is engaged between the second gear of its front and rear sides by chain;
Mobile device is fixed on bottom plate bottom by chassis, and feeding device, clamping device are each attached to bottom plate top, feed Device is located at the centre position of bottom plate, and clamping device is located at the right side of bottom plate, and stockpiling area is provided with the left of bottom plate, and stockpiling area is provided with more Group copper bar material, is provided with robot arm, bottom plate is provided with the second motor switch between feeding device and stockpiling area.
The robot arm end is provided with vacuum cup.
Photoelectric sensor, pressure sensor are equipped with each station.
Electrically connected between the photoelectric sensor, PLC, robot arm.
The utility model has beneficial effect:The utility model greatly reduces founding using combined integral main frequency furnace Pollution of the heavy metallic oxide to soil, air and water in surrounding environment in journey, the content of zinc oxide dust in air is reduced, is changed It has been apt to the work situation of operator;The undercurrent type between melting furnace and holding furnace copper water is realized using graphite base, stopper Conversion;Flue dust collecting rate is set to reach more than 96% using bag-type dust removal system;Copper bar feeding beat is ensured by feeder, so as to Ensure the production efficiency of subsequent extrusion process;Can by with the extraordinary skilled craneman for operating qualification and overhead traveling crane from heavy Freed in feeding work, subsequent handling is preferably served, so as to reduce production and operation cost;Pass through the machine of clamping device Device human arm is completed to put into copper bar material in power frequency induction furnace, ensure that loading efficiency and security;Pass through the machine of stockpiling area Human arm, photoelectric sensor, PLC are automatically performed the feed supplement of feeding device idle station;Between being realized by feeding device Gap works, and has fully ensured that the residence time of each station;The removable of feeder is realized by mobile device, facilitated The position movement of material machine, practicality greatly improve.
Brief description of the drawings
Fig. 1 is the utility model structure diagram.
Fig. 2 is the utility model feeder structural representation.
Fig. 3 is the utility model clamping device structural representation.
Fig. 4 is the utility model feeding device structural representation.
Fig. 5 is the utility model track structure schematic diagram.
Fig. 6 is the utility model station platform structural representation.
Fig. 7 is the utility model mobile device structural representation.
Fig. 8 is the utility model control principle drawing.
In figure:1- clamping devices, 2- feeding devices, 3- mobile devices, 4- bottom plates, 5- copper bar material, 6- grain-clamping tables, 7- clampings Base, 8- electric pushrods, 9- mechanical arms, 10- vacuum cups, 11- station platforms, 12- driving gears, 13- driven gears, 14- Supporting plate, 15- tracks, 16- fixing axles, the plates of 17- first, the plates of 18- second, the rings of 19- first, the rings of 20- second, 21- reinforcements, The drive links of 22- first, the motors of 23- first, 24- chassis, 25- first gears, 26- second gears, 27- rectangular frames, 28- connect Extension bar, 29- mounting rods, 30- pulleys, 31- chains, 32- stockpiling areas, the motor switch of 33- second, 34- photoelectric sensors, 35-PLC Controller, the drive links of 37- second, the motors of 38- second, 39- pressure sensors, 101- melting furnaces, 102- holding furnaces, 103- cloth bags Dust pelletizing system, 104- feeders, 105- fan housings, 106- flue dust coolers, 107- weight powder collectors, 108- air-introduced machines, 110- cigarettes Cylinder, the pipelines of 111- first, 112- second pipes, the pipelines of 113- the 3rd, the pipelines of 114- the 4th, the pipelines of 115- the 5th, 117- graphite Base, 118- stoppers, 119- crystallizers.
Embodiment
Below in conjunction with the accompanying drawings and embodiment is further described to the utility model.
A kind of combined integral power frequency induction furnace, including holding furnace, melting furnace, bag-type dust removal system, feeder, cloth bag remove Dirt system includes fan housing, flue dust cooler, weight powder collector, sack cleaner, air-introduced machine, and fan housing is located in melting furnace, fan housing It is connected with flue dust cooler entrance by the first pipeline, flue dust cooler outlet passes through second pipe and weight powder collector entrance phase Even, the outlet of weight powder collector passes through the 4th pipeline air inducing by the 3rd pipeline and sack cleaner entrance, sack cleaner outlet Machine is connected, and air-introduced machine is connected with chimney by the 5th pipeline;
Melting furnace is connected by fan housing with bag-type dust removal system, and melting furnace bottom is provided with one and crosses water opening, melts furnace roof End is provided with an installing port;Holding furnace top fills one and crosses water opening;Melting furnace is placed side by side with holding furnace, and holding furnace crosses water Opening is crossed water opening with melting furnace and is connected by graphite base, and graphite base is hollow structure, and one end blocks;Stopper is positioned at fusing In stove, stopper bottom is inserted in graphite base by installing port;
Melting furnace side is provided with melting furnace feeder, including clamping device, feeding device, mobile device, bottom plate, copper bar Material, photoelectric sensor, PLC, pressure sensor, clamping device include grain-clamping table, Holding seat, and Holding seat is provided with Two electric pushrods, two electric pushrod side by side parallel;Grain-clamping table is fixed on electric pushrod, and robot is located at grain-clamping table On;
Feeding device includes station platform, driving gear, driven gear, supporting plate, track, fixing axle, and station platform is in level Face is projected as annular, and station platform is provided with multiple stations, and the angle between two neighboring station is equal, on each station Provided with a copper bar material;Driving gear is incomplete bevel gear, and the tooth form of driving gear is straight-tooth;Driven gear is cone tooth completely Wheel, the tooth form of driven gear is straight-tooth;The cross sectional shape of supporting plate is " L " shape, and supporting plate includes the first plate, the second plate, first Plate is vertically connected with the second plate;Track includes the first ring, the second ring, reinforcement, and the first ring internal diameter is more than the second ring internal diameter, and second Ring is located in the first ring, and the second ring central axis overlaps with the first ring central axis, in the region between the second ring and the first ring Provided with multiple reinforcements, the angle between two neighboring reinforcement is equal;Station platform is fixed in orbit, and track passes through the second ring It is fixed in fixing axle, driven gear is fixed in fixing axle, and track is located above driven gear, and fixing axle is fixed on the first plate On, driving gear is fixed on the first drive link, and the first drive link passes through the second plate, is connected with the second plate by rolling bearing, First drive link is connected with the first motor shaft, and driving gear is meshed with driven gear;
Mobile device includes chassis, first gear, second gear, pulley, and chassis includes rectangular frame, connecting rod, the Two motors are fixed in rectangular frame, and the second motor shaft is connected with the second drive link, and the second drive link is set along axis direction There are three first gears, each first gear is respectively arranged on the left side and the right side a connecting rod, connecting rod both ends and rectangle frame Frame is connected, and the front and rear sides of each first gear are respectively equipped with a mounting rod, mounting rod both ends phase vertical with connecting rod respectively Even, every mounting rod is provided with a second gear, and each second gear is respectively arranged on the left side and the right side a pulley, Mei Ge One gear is engaged between the second gear of its front and rear sides by chain;
Mobile device is fixed on bottom plate bottom by chassis, and feeding device, clamping device are each attached to bottom plate top, feed Device is located at the centre position of bottom plate, and clamping device is located at the right side of bottom plate, and stockpiling area is provided with the left of bottom plate, and stockpiling area is provided with more Group copper bar material, is provided with robot arm, bottom plate is provided with the second motor switch between feeding device and stockpiling area.
The robot arm end is provided with vacuum cup.
Photoelectric sensor, pressure sensor are equipped with each station.
Electrically connected between the photoelectric sensor, PLC, robot arm.
During feeding, the second motor switch is first opened, feeder is moved to suitable position, clamping dress using mobile device The robot arm put is adsorbed the copper bar material on station using vacuum cup, is then put into melting furnace;When on the station Copper bar material all put into melting furnace after, pressure sensor can pass to signal now PLC, PLC controls Device after analysis, sends order and controls the first motor to turn to next station, the robot arm of clamping device is then completed Feeding works;When idle station goes to the position of stockpiling area, pressure sensor, photoelectric sensor can pass to signal now SIEMENS PLC controller, SIEMENS PLC controller after analysis, send the robot arm of order control stockpiling area to sky Station completes feed supplement work.
After copper bar material completes melting in melting furnace, the stopper of insertion is pulled up, the copper alloy material of molten condition It is transferred to from melting furnace by graphite base in holding furnace, makes temperature needed for the crystallization that the holding of copper water temperature is constant in holding furnace, Supplementing melt by melting furnace batch (-type) makes copper water melt overall balance in holding furnace;Pass through the crystallization installed in holding furnace side Device is drawn melt by process requirement horizontal direction, forms strand.Zinc oxide dust in fusion-casting process is removed by cloth bag Dirt system absorptive collection, improve the work situation of operator.
Many other changes and remodeling can be made by not departing from spirit and scope of the present utility model.It should be appreciated that this reality Specific embodiment is not limited to new, the scope of the utility model is defined by the following claims.

Claims (4)

1. a kind of combined integral power frequency induction furnace, it is characterised in that including holding furnace, melting furnace, bag-type dust removal system, feeding Machine, bag-type dust removal system include fan housing, flue dust cooler, weight powder collector, sack cleaner, air-introduced machine, and fan housing is positioned at fusing On stove, fan housing is connected with flue dust cooler entrance by the first pipeline, and flue dust cooler outlet is received by second pipe and weight powder Storage entrance is connected, and for the outlet of weight powder collector by the 3rd pipeline and sack cleaner entrance, sack cleaner outlet passes through the Four pipeline air-introduced machines are connected, and air-introduced machine is connected with chimney by the 5th pipeline;
Melting furnace is connected by fan housing with bag-type dust removal system, and melting furnace bottom is provided with one and crosses water opening, and melting furnace top is set There is an installing port;Holding furnace top fills one and crosses water opening;Melting furnace is placed side by side with holding furnace, and holding furnace crosses water opening Water opening is crossed with melting furnace to be connected by graphite base, graphite base is hollow structure, and one end blocks;Stopper is located at melting furnace Interior, stopper bottom is inserted in graphite base by installing port;
Melting furnace side is provided with feeder, including clamping device, feeding device, mobile device, bottom plate, copper bar material, photoelectric sensing Device, PLC, pressure sensor, clamping device include grain-clamping table, Holding seat, and Holding seat is provided with two and electronic pushed away Bar, two electric pushrod side by side parallel;Grain-clamping table is fixed on electric pushrod, and robot is located on grain-clamping table;
Feeding device includes station platform, driving gear, driven gear, supporting plate, track, fixing axle, and station platform is in horizontal plane It is projected as annular, station platform is provided with multiple stations, and the angle between two neighboring station is equal, is equipped with each station One copper bar material;Driving gear is incomplete bevel gear, and the tooth form of driving gear is straight-tooth;Driven gear is complete bevel gear, The tooth form of driven gear is straight-tooth;The cross sectional shape of supporting plate is " L " shape, and supporting plate includes the first plate, the second plate, the first plate with Second plate is vertically connected;Track includes the first ring, the second ring, reinforcement, and the first ring internal diameter is more than the second ring internal diameter, the second ring position In in the first ring, the second ring central axis overlaps with the first ring central axis, is provided with the region between the second ring and the first ring Multiple reinforcements, the angle between two neighboring reinforcement are equal;Station platform is fixed in orbit, and track is fixed by the second ring In fixing axle, driven gear is fixed in fixing axle, and track is located above driven gear, and fixing axle is fixed on the first panel, Driving gear is fixed on the first drive link, and the first drive link passes through the second plate, is connected with the second plate by rolling bearing, and first Drive link is connected with the first motor shaft, and driving gear is meshed with driven gear;
Mobile device includes chassis, first gear, second gear, pulley, and chassis includes rectangular frame, connecting rod, the second electricity Machine is fixed in rectangular frame, and the second motor shaft is connected with the second drive link, and the second drive link is provided with three along axis direction Individual first gear, each first gear are respectively arranged on the left side and the right side a connecting rod, connecting rod both ends and rectangular frame phase Even, the front and rear sides of each first gear are respectively equipped with a mounting rod, and mounting rod both ends are vertically connected with connecting rod respectively, often Root mounting rod is provided with a second gear, and each second gear is respectively arranged on the left side and the right side a pulley, each first tooth Wheel is engaged between the second gear of its front and rear sides by chain;
Mobile device is fixed on bottom plate bottom by chassis, and feeding device, clamping device are each attached to bottom plate top, feeding device Positioned at the centre position of bottom plate, clamping device is located at the right side of bottom plate, is provided with stockpiling area on the left of bottom plate, stockpiling area is provided with multigroup copper Discharge, is provided with robot arm between feeding device and stockpiling area, bottom plate is provided with the second motor switch.
A kind of 2. combined integral power frequency induction furnace as claimed in claim 1, it is characterised in that the robot arm end Provided with vacuum cup.
3. a kind of combined integral power frequency induction furnace as claimed in claim 1, it is characterised in that be all provided with each station There are photoelectric sensor, pressure sensor.
4. a kind of combined integral power frequency induction furnace as claimed in claim 1, it is characterised in that the photoelectric sensor, PLC Electrically connected between controller, robot arm.
CN201720983324.0U 2017-08-08 2017-08-08 Combined type connected power frequency induction furnace Active CN207163216U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201720983324.0U CN207163216U (en) 2017-08-08 2017-08-08 Combined type connected power frequency induction furnace

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201720983324.0U CN207163216U (en) 2017-08-08 2017-08-08 Combined type connected power frequency induction furnace

Publications (1)

Publication Number Publication Date
CN207163216U true CN207163216U (en) 2018-03-30

Family

ID=61715470

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201720983324.0U Active CN207163216U (en) 2017-08-08 2017-08-08 Combined type connected power frequency induction furnace

Country Status (1)

Country Link
CN (1) CN207163216U (en)

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